CN101052760A - Self-curling sleeve - Google Patents
Self-curling sleeve Download PDFInfo
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- CN101052760A CN101052760A CNA2005800243445A CN200580024344A CN101052760A CN 101052760 A CN101052760 A CN 101052760A CN A2005800243445 A CNA2005800243445 A CN A2005800243445A CN 200580024344 A CN200580024344 A CN 200580024344A CN 101052760 A CN101052760 A CN 101052760A
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Abstract
A substrate including a plurality of monofilaments, or a combination of monofilaments and multi-filament yarns oriented in perpendicular directions, has a tendency to curl around a central space. When all monofilaments are used, the monofilaments along one direction may have a larger diameter than the monofilaments along the other direction. The monofilaments are woven such that the larger diameter monofilaments form floats predominantly on one side of the substrate. For the monofilament-multifilament combination the monofilaments form floats predominantly on one side of the substrate. The substrate curls about an axis parallel to the monofilaments forming the floats. The side having the floats faces outwardly away from the central space. Preferably, the monofilaments are oriented in the warp direction along the substrate. The filaments may be woven in a herringbone twill weave, a double cloth herringbone twill weave or a satin weave to provide the floats.
Description
Technical field
The present invention relates to be used for to hold and protect sleeve such as elongate articles such as wire harness.
Background technology
Protective jacket is applied in whole automobile, navigation and the aerospace industry, is used for organizing and protect the elongate articles such as wire harness and fibre optics cable.Liner ring is around elongate articles, protects them to avoid the consume that causes such as cutting, wearing and tearing, radiant heat, vibration and other dislikes the threat of row environment.In case distribution or cable place protective jacket, they just constitute neat a branch of, just as a sub-component, can handle multiple different article for people, thereby save it are integrated into the time and efforts of product.
Protective jacket generally is to make like this: at first filament is woven into basic unit, flexible base layer is biased into one then and has the tubular of central space, so that be used for holding elongate articles.The multiple suitable yarn of making basic unit all can be realized bias voltage by the whole bag of tricks.When basic unit during around a cylindrical mandrel, polymer filaments is because of heating deflection, and this filament just can be according to the shape typing of axle.Filament is can also be by chemical method and cold-working processing resiliently biased to become curve form.
When basic unit was biased into tubulose, monofilament was usually along " ring " or the circumferencial direction orientation of pipe.Monofilament has very good hardness and extremely strong elastic deflection, makes basic unit keep tubulose, and under the situation of distortion power disappearance---and to its insertion or when taking out elongate articles, can make basic unit return to this tubulose as operating sleeve.
A remarkable shortcoming relevant with the sleeve that is biased into tubulose is that bias voltage is to be finished by another independent step in the sleeve manufacture process.The filament that constitutes sleeve can be finished bias voltage or carry out bias voltage by heating basic unit after the braiding when reeling around an axle by cold working before braiding.But these work all are independent step, have increased extraly thus to make required cost and the time of sleeve.Using from the sleeve that curls, do not need other step to make the filament fexible bias pressure become the basic unit of tubulose to make if can provide a kind of, then is very favourable.
Summary of the invention
The present invention relates to a kind of self-curling sleeve that is used for holding and protecting elongate articles.This sleeve comprises a basic unit that is formed by the combined knitting of a plurality of monofilament or monofilament and multifilament textile.If all use monofilament, the diameter of the monofilament on direction can be bigger than the monofilament on the other direction.For the embodiment of combination, monofilament is along the first direction orientation, and multifilament textile is along the basic second direction orientation vertical with first direction.During the monofilament braiding, the bigger monofilament of diameter is formed give prominence to float (floats) simultaneously in basic unit.And for the combined knitting of monofilament-multifilament, then monofilament forms the float of giving prominence in basic unit's one side.Basic unit curls around the axis that is parallel to the monofilament that forms float, thus qualification and around a central space.One side with float then outwards deviates from this central space.In one embodiment, float faces outer and in horizontal float faces longitudinally.
Harder filament preferably is positioned at warp-wise relatively, and softer filament then preferably is positioned at broadwise relatively.It is desirable to, monofilament yarn is along the warp-wise orientation of basic unit.And for the combination of monofilament and multifilament, the monofilament preferred orientation is at warp-wise.
Filament can use herringbone twill, two-layer fabric herringbone twill or satin weave to form float.
Description of drawings
The present invention will be introduced with example in conjunction with the following drawings, wherein:
Fig. 1 is the perspective view according to self-curling sleeve of the present invention;
Fig. 2 is the perspective view through face basic unit;
Fig. 3 is the perspective view of filling face basic unit;
Fig. 4-10 has shown the schematic according to the patterns for knitting of self-curling sleeve of the present invention;
Figure 11 is the perspective view of another embodiment of self-curling sleeve;
Figure 12-14 has shown the schematic according to the patterns for knitting of self-curling sleeve of the present invention; With
Figure 15 is according to the present invention and corresponding to the perspective view of another embodiment of the self-curling sleeve of patterns for knitting among Figure 14.
The specific embodiment
Fig. 1 has shown according to a self-curling sleeve 10 of the present invention.Sleeve 10 comprises a basic unit 12 that is woven into multifilament 14 and multifilament textile 16.Monofilament 14 is oriented in first direction as shown in arrow 18, and multifilament textile 16 is oriented in as shown in arrow 20, the basic second direction vertical with first direction.Preferably, monofilament 14 is oriented in the warp-wise of basic unit, and multifilament textile is oriented in the broadwise of basic unit, " weft yarn " or " parallel " that constitute fabric (picks).
Being used for the preferred patterns for knitting of knitted substrate 12 is braidings such as twill and satin weave, forms " float " given prominence in basic unit's one side.As shown in Figure 2, when a rhizoid or yarn, for example monofilament 14 and perpendicular silk or yarn more than one---when interweaving, just can generate float 22 as weft yarn 16.When substrate surface mainly was the warp-wise float when braiding, basic unit was referred to as through face, as shown in Figure 2.And " filling face " basic unit mainly is broadwise float 24 on fabric face, as shown in Figure 3.
As shown in Figure 1, no matter be through face or filling face, when weaving with warp monofilament 14 and broadwise multifilament textile 16, basic unit 12 presents the trend of curling around this axis parallel with monofilament 14 26 of a foundation significantly.Curl direction departs from the surface with float 22, and promptly basic unit 12 curls naturally around axis 26, and the float 22 that monofilament 14 is generated is positioned on the outer surface 28 of the sleeve 10 that is constituted.Because curl, basic unit 12 presents a kind of tubulose, and limits the central space 30 that can hold elongate articles.
The reason that this exemplary basic unit 12 curls causes by 2 at least: at first, hard relatively part (for example monofilament 14) is oriented in warp-wise, and meanwhile, soft easily curved part (for example multifilament textile 16) is oriented in broadwise.Therefore, when the part of the filament through making progress is bigger than the bending strength partly of the filament on the broadwise, sleeve will take place from curling.
For the embodiment among Fig. 1, warp monofilament longitudinally axis 26 makes basic unit's 12 hardening, and sleeve 10 has rigidity and counter-bending.On the contrary, 16 of multifilament textiles that are oriented on the broadwise are softer and easily curved, and basic unit 12 is curled around axis 26, and this axis is the bending axis of multifilament weft yarn 16.It is adoptable having about 200 to 2000 multifilament textile.
Second factor that causes basic unit to be curled is relevant with float 22, and float has produced the power of impelling basic unit to curl.Just as described above, basic unit 12 curls away from the surface 28 with float 22.Say that in a sense because a lip-deep float 22 is given prominence to, this surface is different with another surface so, this moment, basic unit 12 was unbalance.The unbalance of this surface formed internal stress in whole basic unit, they are concentrated and act on the bending of basic unit around axis 26.
In addition, people also further consider, the repeater's font style that occurs in the herringbone twill braiding has increased crimp force, because it is found that, the basic unit that weaves with the herringbone twill through face and filling face shows bigger curling tendency significantly than the basic unit that satin weave forms.Though satin weave also has float, do not present the herringbone style relevant with the herringbone twill braiding, do not demonstrate the curling tendency of the same degree of basic unit that weaves with herringbone twill yet.
Fig. 4-10 has shown the multiple patterns for knitting that constitutes the basic unit of curling when warp-wise partly partly is multifilament textile 16 for monofilament 14, broadwise.Owing to be difficult to clearly illustrate actual knitted substrate, preferably use matrix to illustrate patterns for knitting here.The patterns for knitting of a repetition of this matrix notation.Matrix column is represented the warp-wise part, and row is represented the broadwise part.Each square of matrix is positioned at the part of fabric upper surface when representing the loom braiding.On behalf of the warp-wise of a correspondence, " X " in the square partly stride across the intertwined point of the broadwise part of a correspondence.Upper surface not necessarily is exactly the outer surface of sleeve 10, because outer surface is limited by the outstanding one side of float.
Fig. 4 and Fig. 5 represent simple herringbone twill style, and Fig. 4 is a filling face and Fig. 5 is through face.These two patterns for knitting can both produce has the stronger relatively basic unit around the curling tendency of warp axis.
Fig. 6 and Fig. 7 and Fig. 4 and Fig. 5 be in the 4th row and different, the more complicated herringbone braiding of the 8th row, is listed as the surface that is used for the filling face style at the 4th row and the 8th and establishes 4 extra warp-wise intertwined points (Fig. 6) or be used for establishing 2 extra broadwise intertwined points (Fig. 7) and more frequent style repetition through the face style.Basic unit with this style braiding is littler than the curling tendency of the basic unit of the simple herringbone braiding among Fig. 4 and Fig. 5.
Fig. 8 has shown a satin weave, and is littler than the curling tendency of the basic unit of herringbone patterns for knitting complicated among Fig. 6 and Fig. 7 with the basic unit of this style braiding.Notice that in satin weave shown in Figure 8, the feature major part of the herringbone style in the herringbone braiding disappears.
Up to now, the strongest curling tendency is by embodying according to the basic unit of herringbone two-layer fabric shown in Figure 9.Two-layer fabric is a kind of composite fabric, at its obverse and reverse, each face all have its oneself through face and filling face, when braiding, mutually combine.Though be difficult for seeing aforesaid herringbone style in the Fig. 9 that has shown the two-layer fabric braiding, in the Figure 10 that has shown the braiding that is made of two-layer fabric, the herringbone style is high-visible.
The preferred material that constitutes monofilament and multifilament textile comprises synthetic polymer, for example polyester, polypropylene and aramid fiber (aramids), for example Kev draws (Kevlar) and nylon, also can use such as stainless steel, Nitinol, Ai Erjiluoyi elgiloy (Elgiloy) or other to have the elastic metallic of high yield stress, be preferably used as warp monofilament especially.
According to of the present invention from curl basic unit not the other bias voltage step of needs just can form a sleeve in a tubular form.This sleeve can be used to elongate articles is packed into wherein, and relies on its intrinsic fexible bias pressure and make the article space, centre that is placed in one, or uses the closing device such as adhesive tape, as wrappage with further fixed muffle.Sleeve also can be equipped with other and can use easily and sleeve is launched into the closing device of basic unit, for example fastening straps, hook-and-loop, button, slide fastener etc.
Figure 11 has shown a self-curling sleeve 32 of another embodiment of the present invention.Self-curling sleeve 32 comprises a basic unit 12 that is woven into by the monofilament 36 in monofilament 34 that extends on the warp-wise 18 and extension on broadwise 20.
Described as previous embodiment with monofilament and multifilament textile, can cause twill unbalance between the substrate surface or satin weave style by using, can impel basic unit 12 to curl around axis 26.Equally, more favourable through face or filling face basic unit.
The monofilament of suitably selecting to constitute basic unit 12 34 and 36 can further strengthen crimp force and amount of crimp.For example, in order to produce or to strengthen around the curling of the axis 26 that is oriented to warp-wise 18, the diameter that can make the monofilament 34 parallel with warp-wise 18 is greater than the monofilament on broadwise 20 36.The area inertia moment of the monofilament 34 that diameter is bigger is greater than the less monofilament 36 of diameter, and for the filament with same elastic modulus, bending hardness is also bigger.Be not that so hard monofilament 36 is more flexible, thereby the unbalance basic unit that makes that causes because of float curl around axis 26.According to the present invention, the monofilament of diameter between the 0.001-0.020 inch can provide the practical filaments that forms self-curling sleeve.Produced at present example with extremely strong crimp force.Some embodiment comprise constitute with polyphenylene sulfide (PPS), diameter is about the basic unit that pair (side by side) PPS fill monofilaments that 0.010 inch warp monofilament and diameter be about 0.008 inch are woven into.In another embodiment, diameter is about 0.010 inch warp monofilaments of polyester and is about 0.006 inch polyester fill monofilaments with diameter and weaves.
Compare with the monofilament material that broadwise is used, also can strengthen or control by the monofilament material of change and curl through upwards using.The change of material makes the designer change the elastic modelling quantity of monofilament.In the monofilament that extends to a direction or other direction, have higher or, can strengthen or weaken the tendency of curling, and can also carry out desirable adjustment to curling in conjunction with the associated diameters of monofilament by weaving manner than the material of low elastic modulus by use.For example, strengthen pile warp, just need to use the relatively low fill monofilaments of elastic modelling quantity, make fill monofilaments more soft more than warp monofilament to the curling of axis.Equally, if wish to weaken pile warp, just should use the higher fill monofilaments of elastic modelling quantity to the tendency that axis curls.
According to the present invention, many materials can be as the monofilament of self-curling sleeve.These materials comprise poly-(Polyethyleneglycol Terephthalate) (PET, a kind of polyester), nylon 6 and nylon 6.6, silver-plated nylon, alkene, aramid fiber such as Nomex (Nomex nylon) (Nomex)
(Delaware State, the registration mark of Wilmington E.I.Du Pont Company) and Kev draw
(the Delaware State, the registration mark of Wilmington E.I.Du Pont Company), poly-(ether ether ketone) (PEEK), modified acrylic fibre (modacrylic), glass fibre, carbon fibre, polyacrylonitrile fibre, elastic fibers (spandex), artificial silk, acetate fiber, poly-(lactic acid) (PLA), poly-(naphthalenedicarboxylic acid second diester) (PEN, a kind of polyester), melamine (Basofil
, the registration mark of BASF Aktiengesellschaft), fluorocarbon and such as the natural fabric of cotton.
Also having a feature is that sleeve is heated.For some material, heating can weaken further curls, and the thermmohardening effect can also be provided, and makes sleeve keep more curling structure.
Figure 12 illustrates a kind of style matrix of twill weave.The herringbone style that is characterized as the warp monofilament intertwined point of shown twill weave is oriented to broadwise.These intertwined points at each infall of warp-wise and fill monofilaments are represented with " X ".Notice that warp monofilament, line display fill monofilaments are shown in tabulation.The herringbone style does not last till the edge (the 11st and 12 row) of basic unit, has introduced a kind of side's flat sennit here and has knitted (basketweave) to form a neat edge.
Figure 13 has introduced a kind of twill weave, and wherein, the chevron pattern is along the warp-wise orientation.
Figure 14 has shown the patterns for knitting that curls of causing of another reality, wherein, be to move towards along the warp-wise of basic unit and the diagonal of broadwise with the warp monofilament intertwined point of " X " symbolic representation.This style has generated a kind of self-curling sleeve embodiment 38 as shown in figure 15, and wherein, basic unit 40 is curled into a spiral thing 42 around the longitudinal axis 44 of sleeve.The direction of the monofilament of formation sleeve warp-wise part 46 and broadwise part 48 and axis 44 shapes are in an angle.People also find, any combination that constitutes the monofilament of basic unit or monofilament-multifilament all can be used for being presented at the patterns for knitting among arbitrary figure of Fig. 4-10 and Figure 12-14.
Although the example of multiple knitted substrate is provided, but still can find, insert filament by broadwise during the warp-wise woollen yarn knitting, it is necessary unbalance perhaps to curl by simple warp-wise woollen yarn knitting formation basic unit, can generate self-curling sleeve.
Although introduced principle of the present invention at this, those skilled in the art must recognize that these descriptions only are examples, and limit to scope of the present invention absolutely not.Therefore, all belong to the category of appended claim not breaking away from all modifications within true spirit of the present invention and the scope.
Claims (30)
1. self-curling sleeve, it is characterized in that, it comprises the basic unit that a plurality of monofilament of usefulness and multifilament textile are woven into, described monofilament is along the first direction orientation, described multifilament textile is along the second direction orientation that is basically perpendicular to described first direction, described monofilament and described multifilament textile are woven into the float that described monofilament is formed give prominence in described basic unit one side, described basic unit curls around an axis that is parallel to described monofilament, thereby limit and around a central space, the described one side with described float outwards deviates from described central space.
2. self-curling sleeve according to claim 1 is characterized in that, described monofilament is along described basic unit warp-wise orientation.
3. self-curling sleeve according to claim 1 is characterized in that, described monofilament and described multifilament textile adopt the herringbone twill braiding.
4. self-curling sleeve according to claim 3 is characterized in that, described monofilament and described multifilament textile adopt the braiding of two-layer fabric herringbone twill.
5. self-curling sleeve according to claim 1 is characterized in that, described monofilament and described multifilament textile adopt satin weave.
6. self-curling sleeve, it is characterized in that, it comprises a basic unit that is woven into by a plurality of monofilament warp-wise parts and multifilament weft yarn, described warp-wise part is along the warp-wise orientation, described weft yarn is along the broadwise orientation, described warp-wise part and weft yarn adopt the herringbone twill braiding, wherein, described warp-wise part simultaneously forms float in described basic unit, described basic unit curls with qualification and around a central space around the axis that is parallel to described warp-wise, and the described one side with described float outwards deviates from described central space.
7. self-curling sleeve, it is characterized in that, it comprises a basic unit that is woven into by a plurality of monofilament warp-wise parts and multifilament weft yarn, described warp-wise part is along the warp-wise orientation, and described weft yarn is along the broadwise orientation, and described warp-wise part and weft yarn adopt satin weave, wherein, described warp-wise part simultaneously forms float in described basic unit, and described basic unit curls with qualification and around a central space around the axis that is parallel to described warp-wise, and the described one side with described float outwards deviates from described central space.
8. self-curling sleeve, it is characterized in that, it comprises a basic unit that is woven into by a plurality of monofilament warp-wise parts and multifilament weft yarn, described warp-wise part is along the warp-wise orientation, described weft yarn is along the broadwise orientation, described warp-wise part and weft yarn adopt the braiding of two-layer fabric herringbone twill, wherein, described warp-wise part simultaneously forms float in described basic unit, described basic unit curls with qualification and around a central space around the axis that is parallel to described warp-wise, and the described one side with described float outwards deviates from described central space.
9. self-curling sleeve, it is characterized in that, it comprises that usefulness is a plurality of and has first monofilament of first diameter and a basic unit that a plurality of second monofilament with second diameter is woven into, described first monofilament is along the first direction orientation, described second monofilament is along the second direction orientation that is basically perpendicular to described first direction, described first and second monofilament are woven into the float that described first monofilament is formed give prominence in described basic unit one side, described basic unit curls with qualification and around a central space around an axis that is parallel to described first monofilament, and the described one side with described float outwards deviates from described central space.
10. self-curling sleeve according to claim 9 is characterized in that, the elastic modelling quantity of described second monofilament of the modular ratio of described first monofilament is big.
11. self-curling sleeve according to claim 9 is characterized in that, in the warp-wise orientation, described first monofilament is bigger than the diameter of described second monofilament along described basic unit for described first monofilament.
12. self-curling sleeve according to claim 9 is characterized in that, in the warp-wise orientation, and described first and second monofilament adopt the herringbone twill braiding to described first monofilament along described basic unit.
13. self-curling sleeve according to claim 12 is characterized in that, described first and second monofilament adopt the braiding of two-layer fabric herringbone twill.
14. self-curling sleeve according to claim 9 is characterized in that, described first and second monofilament adopt satin weave.
15. self-curling sleeve, it is characterized in that, it comprises the basic unit that a plurality of firsts of usefulness and a plurality of second portion are woven into, described first is along the first direction orientation, described second portion is along the second direction orientation that is basically perpendicular to described first direction, described first and second parts are woven into the float that described first is formed give prominence in described basic unit one side, described basic unit curls with qualification and around a central space around an axis, and the described one side with described float outwards deviates from described central space.
16. self-curling sleeve according to claim 15 is characterized in that, each described first is all hard than each described second portion.
17. self-curling sleeve according to claim 15 is characterized in that, each described second portion is all hard than each described first.
18. self-curling sleeve according to claim 15 is characterized in that, each warp-wise part broadwise part separately that all on intertwined point separately, interweaves, and wherein a plurality of intertwined points are arranged to the diagonal trend along the warp-wise of described basic unit and broadwise.
19. self-curling sleeve according to claim 15 is characterized in that, described a plurality of intertwined points are arranged on the substantially parallel line.
20. self-curling sleeve according to claim 15 is characterized in that, each warp-wise part is in an acute angle with the relative described axis of direction of each broadwise part.
21. self-curling sleeve according to claim 15 is characterized in that, described basic unit is curled into a spiral thing around described axis.
22. self-curling sleeve according to claim 15 is characterized in that, each described a plurality of first comprises a kind of monofilament, and each described a plurality of second portion comprises a kind of monofilament.
23. self-curling sleeve according to claim 22 is characterized in that, each described a plurality of first has first diameter, and each described a plurality of second portion has second diameter, and described first diameter is bigger than described second diameter.
24. self-curling sleeve according to claim 22 is characterized in that, the elastic modelling quantity of each described a plurality of second portion of modular ratio of each described a plurality of first is big.
25. self-curling sleeve according to claim 15 is characterized in that, each described a plurality of first comprises a kind of monofilament, and each described a plurality of second portion comprises a kind of multifilament textile.
26. self-curling sleeve, it is characterized in that, it comprises a basic unit, described basic unit with respect to first opposed second a balance forces is arranged on first, described balance forces causes described basic unit to be curled to limit and around a central space around an axis.
27. self-curling sleeve according to claim 26 is characterized in that, described basic unit comprises a warp-wise woollen yarn knitting part, and described sleeve further is included in many trams that insert during the described basic unit warp-wise woollen yarn knitting.
28. a self-curling sleeve is characterized in that it comprises:
One links the basic unit that forms mutually by multifilament textile and multifilament, and described multifilament textile and described multifilament link mutually and the tension force that causes making described basic unit to be curled is unbalance.
29. self-curling sleeve according to claim 28 is characterized in that, forms warp-wise and broadwise stitch when described multifilament textile weaves, described multifilament inserts between the described stitch from broadwise.
30. self-curling sleeve according to claim 29 is characterized in that, described tension force is unbalance to be that tension force by described monofilament causes.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US58927004P | 2004-07-20 | 2004-07-20 | |
| US60/589,270 | 2004-07-20 | ||
| US60/657,847 | 2005-03-02 |
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| Publication Number | Publication Date |
|---|---|
| CN101052760A true CN101052760A (en) | 2007-10-10 |
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ID=38783499
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2005800243445A Pending CN101052760A (en) | 2004-07-20 | 2005-07-20 | Self-curling sleeve |
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| Country | Link |
|---|---|
| CN (1) | CN101052760A (en) |
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| CN102459729A (en) * | 2009-06-11 | 2012-05-16 | 费德罗-莫格尔动力系公司 | Flexible, abrasion resistant textile sleeve and method of construction thereof |
| CN102187034B (en) * | 2008-09-05 | 2012-07-25 | 费德罗-莫格尔动力系公司 | Self-wrapping textile sleeve with protective coating and method of construction thereof |
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| CN102007239B (en) * | 2008-02-29 | 2013-01-23 | 费德罗-莫格尔动力系公司 | Protective textile sleeve having high edge abrasion resistance and method of construction |
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| CN102187034B (en) * | 2008-09-05 | 2012-07-25 | 费德罗-莫格尔动力系公司 | Self-wrapping textile sleeve with protective coating and method of construction thereof |
| CN102459729A (en) * | 2009-06-11 | 2012-05-16 | 费德罗-莫格尔动力系公司 | Flexible, abrasion resistant textile sleeve and method of construction thereof |
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| US8925592B2 (en) | 2009-06-11 | 2015-01-06 | Federal-Mogul Powertrain, Inc. | Flexible, abrasion resistant textile sleeve and method of construction thereof |
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