CN101046437A - Automatic measuring equipment for volume density of ceramic test sample - Google Patents
Automatic measuring equipment for volume density of ceramic test sample Download PDFInfo
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- CN101046437A CN101046437A CN 200610067009 CN200610067009A CN101046437A CN 101046437 A CN101046437 A CN 101046437A CN 200610067009 CN200610067009 CN 200610067009 CN 200610067009 A CN200610067009 A CN 200610067009A CN 101046437 A CN101046437 A CN 101046437A
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Abstract
The present invention relates to one kind of automatic equipment for measuring the bulk density of raw ceramic tile, and the equipment has simple structure and can detect the density distribution of raw ceramic tile quickly. The equipment includes one feeder for loading ceramic tile sample, one balance for measuring the sample weight, one first conveying mechanism to convey the sample onto the balance, one second conveying mechanism to convey the sample into one mercury container on the balance, one circuit connected to the balance, one display screen and/or one printer, and software of equipment operation and density value calculation.
Description
Technical field
The present invention relates to the automatic measuring equipment of a kind of automatic measuring equipment, particularly volume density of ceramic test sample.
Background technology
Ceramic tile normally by the ceramic particle of little wet (the about 5-7% of moisture) in the compression moulding of mould mesohigh.After the green brick is dried, high-temperature firing again.Tolerance in unsuitable filling pressing mold and the operated pressing tool all can cause the density unevenness of the green brick suppressed.
Yet the difference of green brick Density Distribution can cause ceramic tile manufacturing procedure subsequently to have problems.These problems may be of different nature, and may and fire etc. in the process in for example dry, glazing and take place.Especially, these problems can cause substandard products, for example because the difference of shrinkage factor, and the surface deformation in causing firing.
For fear of or reduce these problems, need control the density of green brick usually systematically.For this reason, to from operated pressing tool, take out new ceramic tile and the analysis that has just suppressed at regular intervals.Therefore, these ceramic tiles at first will suitably be cut into the detection sample (that is, being of a size of the detection sample of 7 * 7cm) of suitable quantity with custom-designed cutting tool.These detect sample and then one are analyzed its volume density by one then.Using term " volume " density here, is because when measuring volume, the pore space of test sample book inside is not taken into account.
According to the variable density that causes thus, thus pressing process in time adjusted the density value of green brick and remained in the deviation range of permission, thereby guarantee can not produce problem.
A kind of equipment of implementing above-mentioned operation is disclosed among the EP0686843B1.This known device comprises the container of splendid attire mercury, and transportation system is used for test sample book is immersed in mercury, and then it is shifted out from mercury bath, and scale, is used for measuring the buoyancy of sample in the mercury.Yet this known device complex structure.
Summary of the invention
One object of the present invention is for providing a kind of automatic measuring equipment of green brick volume density, and this equipment has simple relatively structure, Density Distribution that can fast measuring green brick.
Equipment of the present invention is characterised in that it comprises following assembly: pay-off, be used for the ceramic tile specimen, scale is used for the weight of measuring samples, connecting gear, be used for each sample is sent to scale, another connecting gear is used for each specimen is sent to the container of splendid attire mercury, described container is positioned on the scale, the circuit that is communicated with scale, display screen and/or printer and software are used for maneuvering device and bulk density value.
Special advantage of the present invention is to have electronic scales, is used for measuring the weight of specimen and at the buoyancy of mercury.For this reason, scale is provided with and is used to receive from the support of the specimen of pay-off and the container of splendid attire mercury.
Equipment of the present invention is handled by software, directly controls by keyboard or hand touch screen.Described software calculates the density of specimen, and generates suitable examining report by the weight of specimen and the volume that is obtained by the buoyancy of specimen in mercury.
Description of drawings
The measuring method of the Density Distribution of the green brick of the preferred embodiments of the present invention and compacting, and the method that generates suitable examining report will describe in detail by accompanying drawing.
Accompanying drawing shows the present invention, in the accompanying drawing:
Fig. 1 is the synoptic diagram of the present invention that has basic module;
Fig. 2 has illustrated from three different views and has been used for transmitting the green brick and it is immersed in the basket of mercury;
Fig. 3 shows three green bricks, and is divided into the Density Distribution that 16 specimen are used to measure the green brick with every;
Fig. 4 shows the examining report of the green brick that comprises four compactings.
Embodiment
Equipment shown in Figure 1 is density and definite Density Distribution of working sample in the following manner:
When specimen is immersed in the mercury, and after mercury is static, the buoyancy of the basket of the connecting gear that has specimen 7 of scale 4 measurement submergences, the buoyancy of the basket of the submergence of connecting gear 7 is known constants, it is cut from gross buoyancy, then determine the buoyancy of specimen 1.
Weight (g) * 13.54 (g/cm
3)/buoyancy (g)=volume density (g/cm
3)
Wherein 13.54 is the density of water at normal temperature silver.
Fig. 2 has illustrated the structure that connecting gear 7 specimen are chosen basket from three different views.The top of basket container 12 is sealed by a lid 13.Described lid 13 rotates around turning axle 15 above bar 14.The spring 16 that engages with bar 14 makes and covers 13 and remain on make-position.Similarly, swivelling cover 17 is positioned on the turning axle 18 of basket 12 bottoms.Described lid 17 remains on make-position by spring 20, and spring 20 engages with bar 19.Basket 12 is fixed on the device 21, and device 21 is positioned on the piston rod of cylinder E (see figure 1).Fig. 2 b shows the basket 12 that covers 13 and 17 closures.Described lid 13 and 17 transmits and basket all remains on closure state when being immersed in the mercury in specimen.
Fig. 2 C is the rear view of basket 12.Top cover 13 is connected with another bar 22 as can be seen, and guide roller 23 is positioned on the bar 22.When basket 12 was elevated to the extreme higher position, this guide roller was along the groove of the bending (not shown) of moving.Thus, lid 13 is opened, and therefore the ceramic tile sample enters in the basket of opening.The lid 17 of bottom is equipped with bar 24 equally.Guide roller 25 is positioned on the bar 24.Described guide roller 25 is activated by lever system by cylinder D, thereby opens basket.After the buoyancy measurement was finished, specimen was removed (see figure 1) by the slope 26 of stretching out.
With reference to figure 3, shown that circuit 9 is calculating mean values how simultaneously, thereby made that the explanation of Density Distribution is simpler.For this reason, calculate three class mean values: promptly
A) mean value of the fringe region of each ceramic tile,
B) mean value of each full sized brick, and
C) mean value of total stampings comprises three blocks of ceramic tiles in this example.
The specimen that is positioned at the ceramic tile edge can calculate the mean value of fringe region.The mean value of different fringe regions just provides ceramic tile to depart from the information of the situation of rectangularity.
The overall mean value of each ceramic tile just provides the information of relevant ceramic tile dimension difference.
The mean value of total stampings can be used for controlling the pressure of determining in the pressing process, thereby in pressing process, keep suitable pressure, because different density different shrinkage factor in the time of can causing firing, described shrinkage factor can cause surface deformation, and the difference of color during glazing.
After test is finished, test report is exported on display screen 10 and/or printer 11 by the electronic installation of machine, comprise the whole test result informations of each specimen, three class mean values and other information of interest, out of Memory can be by operator's input of equipment, as pressing pressure, operator's identity, the humidity of particle etc.
Figure 4 shows that a test report.In this example, stampings comprise four ceramic tiles.Every block of ceramic tile is divided into 16 test sample books, and each specimen is of a size of 7 * 7cm.Test report has provided the density value of all test sample books.And, in each test, in field (1), provided the mean value of every block of ceramic tile, in field (2), provided the mean value of each four edge regions, in field (3), provided the i.e. mean value of all four blocks of ceramic tiles of all stampings.
For optimization production, save cost, reduce the maintenance cost in the operation, machine intimate utilizes gravity principle that the mechanical embodiment of this machine that sample moves in machine is simplified very much, and all required motions of mechanically actuated only can be finished (see figure 1) by four hydraulic valves and five pneumatic cylinders.Each cylinder A, B and E are driven by separately valve, cylinder C, and D is driven by common valve, that is, when being discharged by cylinder C after the kidney weight measurement is finished, the bottom 17 of the basket that is submerged is closed by cylinder D.
Claims (9)
1, a kind of automatic measuring equipment of density of green brick test sample is characterized in that it comprises following assembly:
Pay-off (2) is used for ceramic tile specimen (1),
Scale (4) is used to measure the weight of specimen (1),
Connecting gear (3) is used for each sample is sent to scale (4),
Connecting gear (7) is used for specimen is sent to the container (8) of splendid attire mercury, this container (8) on scale (4),
Circuit (9) is communicated with scale (4), and display screen (10) and/or printer (11), and software are used for handling described equipment and bulk density value and exporting examining report when needed by keyboard or touch-screen.
2, equipment according to claim 1 is characterized in that, described scale (4) is an electronic scales.
3, equipment according to claim 1 and 2 is characterized in that, the container (8) that is used for the support (6) of acceptance test sample and is loaded with mercury all is positioned at scale (4).
4, according to the described equipment of one of claim 1-3, it is characterized in that connecting gear (3) is used for specimen is sent to the support (6) that is positioned on the scale (4) by pay-off (2), described connecting gear (3) comprises the pivot arm that is activated by hydraulic pressure or pneumatic cylinder (A).
5, according to the described equipment of one of claim 1-4, it is characterized in that, be used for choosing container (basket) with what the connecting gear (7) that specimen (1) is immersed in described container (8) comprised specimen (1), described connecting gear (7) is activated by hydraulic pressure or pneumatic cylinder (E).
6,, it is characterized in that specimen (1) moves to scale (4) and all produced by gravity from pay-off (2) from scale (4) moves to the container of gear train (7) according to the described equipment of one of claim 1-5.
7, equipment according to claim 6 is characterized in that, detent or stopper are installed, so that specimen (1) is positioned at its processing position separately, detent or stopper are by hydraulic pressure or pneumatic cylinder (B, C, D) actuating.
8, according to the described equipment of one of claim 1-7, it is characterized in that, the software that is used to calculate the density of each specimen also comprises a program, is used to calculate the average density of the average density value of each ceramic tile fringe region, every block of ceramic tile and the average density of all stampings.
9, equipment according to claim 8, it is characterized in that, in the printout of test report, except the density value of each specimen, also comprise the average density of the average density value of each each fringe region of ceramic tile, every block of ceramic tile and the average density of all stampings.
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CN 200610067009 CN101046437A (en) | 2006-03-31 | 2006-03-31 | Automatic measuring equipment for volume density of ceramic test sample |
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CN 200610067009 CN101046437A (en) | 2006-03-31 | 2006-03-31 | Automatic measuring equipment for volume density of ceramic test sample |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2343500A1 (en) * | 2008-02-26 | 2010-08-02 | Euroelettra, S.L. | Automatic system for managing the quantity, density and viscosity of the products applied in the ceramic tile enameling phase. (Machine-translation by Google Translate, not legally binding) |
CN101226124B (en) * | 2007-10-23 | 2011-06-08 | 四川启明星铝业有限责任公司 | On-line monitoring method for shaping carbon block and device thereof |
CN106018715A (en) * | 2016-05-03 | 2016-10-12 | 成都亿信标准认证集团有限公司 | Automatic grain pesticide residue detection system |
CN107356496A (en) * | 2017-07-13 | 2017-11-17 | 四川大学 | A kind of water surveys pellet density measuring apparatus |
CN113075084A (en) * | 2021-05-10 | 2021-07-06 | 佛山市东鹏陶瓷有限公司 | Method for detecting blank density distribution uniformity of ceramic green bricks |
-
2006
- 2006-03-31 CN CN 200610067009 patent/CN101046437A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101226124B (en) * | 2007-10-23 | 2011-06-08 | 四川启明星铝业有限责任公司 | On-line monitoring method for shaping carbon block and device thereof |
ES2343500A1 (en) * | 2008-02-26 | 2010-08-02 | Euroelettra, S.L. | Automatic system for managing the quantity, density and viscosity of the products applied in the ceramic tile enameling phase. (Machine-translation by Google Translate, not legally binding) |
CN106018715A (en) * | 2016-05-03 | 2016-10-12 | 成都亿信标准认证集团有限公司 | Automatic grain pesticide residue detection system |
CN107356496A (en) * | 2017-07-13 | 2017-11-17 | 四川大学 | A kind of water surveys pellet density measuring apparatus |
CN113075084A (en) * | 2021-05-10 | 2021-07-06 | 佛山市东鹏陶瓷有限公司 | Method for detecting blank density distribution uniformity of ceramic green bricks |
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