CN101033565A - Wool carding machine - Google Patents
Wool carding machine Download PDFInfo
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- CN101033565A CN101033565A CN 200710013834 CN200710013834A CN101033565A CN 101033565 A CN101033565 A CN 101033565A CN 200710013834 CN200710013834 CN 200710013834 CN 200710013834 A CN200710013834 A CN 200710013834A CN 101033565 A CN101033565 A CN 101033565A
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Abstract
This invention relates to a wool carding machine including a frame and a motor connected with an input device, an output device and a material collecting device, in which, the output device is placed at the right of the input device and the upper left side of the material-collecting device, the input device includes an input belt, an input drive roller and a driven roller, in which, a feed upper rubber roller and a feed lower rubber roller close to each other, rotating oppsitely and in different radiuses are set at the right of the input belt, the output device includes an output belt, an output drive roller, a driven roller and a tension roller at the lower right of the output driven roller, a discharge upper rubber roller and a lower rubber roller in different radiuses, rotating oppositely and close to each other are set on the left of the output belt, the collecting device includes a tray set under the output tension roller.
Description
Technical field
The present invention relates to a kind of wool processing equipment, relate in particular to a kind of Wool carding machine that can replace manual processing wool.
Background technology
Processing combing to wool was by manual operations in the past, promptly used " favore with hair comb " that the wool of bunchy is carried out combing repeatedly, and its operation is clumsy, waste time and energy, and the broach on " favoring with the hair comb " is easy to stab finger, inefficiency.
Summary of the invention
The purpose of this invention is to provide a kind of Wool carding machine that can replace manual processing wool, increase work efficiency greatly.
For achieving the above object, the technical solution used in the present invention is:
A kind of Wool carding machine, comprising frame, motor is installed on the frame, it is characterized in that: motor is connected with output device by first via transmission mechanism, motor is connected with input unit by No. the second transmission mechanism, motor is connected with material-gathering device by the Third Road transmission mechanism, and output device is positioned at the input unit right side, and material-gathering device is positioned at the output device lower right side; Described input unit includes input tape, be installed with rack-mounted input drive roll and input driven voller in the input tape, the input drive roll links to each other with motor by described No. the second transmission mechanism, charging upper glue roller and charging lower rubber roller near, rotation in opposite directions are installed on the frame on input tape right side up and down, the charging upper glue roller is different with the radius of charging lower rubber roller, and the upper surface of input tape is corresponding with the handing-over line of charging upper glue roller and charging lower rubber roller; Described output device includes the output band, be installed with rack-mounted output drive roll, output driven voller and output tightening roller in the output band, the output tightening roller is positioned at output driven voller lower right, the output drive roll links to each other with motor by described first via transmission mechanism, discharging upper glue roller and discharging lower rubber roller near, rotation in opposite directions are installed on the frame in output band left side up and down, the discharging upper glue roller is different with the radius of discharging lower rubber roller, and the upper surface of output band is corresponding with the handing-over line of discharging upper glue roller and discharging lower rubber roller; The handing-over line of charging upper glue roller and charging lower rubber roller is corresponding with the handing-over line of discharging upper glue roller and discharging lower rubber roller; Described material-gathering device includes material collecting disc, and material collecting disc links to each other with motor by described Third Road transmission mechanism, and material collecting disc is positioned at the below of output tightening roller.
Because the charging upper glue roller is different with the diameter of charging lower rubber roller, the discharging upper glue roller is different with the diameter of discharging lower rubber roller, make every group of rubber roll used time that rotates a circle identical in the present invention, so linear velocity difference of each rubber roll, like this, just formed a frictional force between every group of upper glue roller and the lower rubber roller, wool between upper glue roller and lower rubber roller by the time the present invention can apply a backing active force to wool.When wool enters between the upper and lower rubber roll of charging from input tape, because the frictional force that pressure between two rollers and radial rolling produce has promptly been finished first backing, evacuation effect to wool.
Make the rotating speed of discharging upper glue roller and discharging lower rubber roller be far longer than the rotating speed of charging upper glue roller and charging lower rubber roller in the present invention, when the wool front end enters between discharging upper glue roller and the discharging lower rubber roller, can can finish stretching effect to wool generation tractive force forward to wool.In stretching, because the frictional force that pressure between discharging upper glue roller and the discharging lower rubber roller and radial rolling produce has formed secondary backing, evacuation to wool to wool.
Wool through backing of the present invention, stretching after, enter material collecting disc through output band, the slow running of material collecting disc is stored in the material collecting disc wool equably by same direction.
The present invention by critical pieces such as input unit, output device, material-gathering devices, finishes backing, evacuation, stretching, combing to wool with mechanical drive mode, has replaced traditional craft " to favore with the hair comb ".
Use the present invention to carry out work, an experienced operator one day (by 8 hours) but combing finished product wool reaches 120 jin, compare with manual production, its production efficiency improves 8～10 times.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the rearview of Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is the structural representation after the present invention installs protective cover;
Fig. 5 is the structural representation of output protection cover among the present invention;
Fig. 6 is the structural representation of input protection cover among the present invention;
Fig. 7 is the structural representation of lifting regulating mechanism among the present invention;
Fig. 8 is the structural representation of briquetting among the present invention;
Fig. 9 is the structural representation of top cover among the present invention;
Figure 10 is the perspective view of lifting regulating mechanism among the present invention;
Figure 11 is the structural representation of material collecting disc among the present invention;
Figure 12 is the vertical view of Figure 11;
Figure 13 is a transmission gear shift system schematic among the present invention;
Figure 14 is input unit among the present invention, output device schematic diagram;
Figure 15 is feeding rubber roller among the present invention, discharging rubber roll schematic diagram.
In the accompanying drawing:
1, frame 2, input unit 3, output device 4, material-gathering device
5, motor 6, adjusting leading screw 7, lifting regulating mechanism 8, stage clip
9, depression bar 10, briquetting 11, top cover 12, input protection cover
13, graduation mark 14, output protection cover
21, input tape tensioner bolt 22, input drive roll 23, input tape
24, input driven voller 25, charging lower rubber roller 26, charging upper glue roller
27, foundary weight
31, discharging upper glue roller 32, discharging lower rubber roller 33, output drive roll
34, output is with 35, is exported driven voller 36, tuningout bolt
37, output tightening roller 38, output band tensioner bolt
41, material collecting disc
71, lifting regulating rod 72, hinge bar 73, extension spring
74, toughness lifter plate 75, crane
The specific embodiment
Below in conjunction with the drawings and specific embodiments the present invention is further described:
A kind of Wool carding machine, as Fig. 1, Fig. 2, Fig. 3, Figure 14, shown in Figure 15, comprising frame 1, motor 5 is installed on the frame 1, motor 5 is connected with output device 3 by first via transmission mechanism, and motor 5 is connected with input unit 2 by No. the second transmission mechanism, and motor 5 is connected with material-gathering device 4 by the Third Road transmission mechanism, output device 3 is positioned at input unit 2 right sides, and material-gathering device 4 is positioned at output device 3 lower right sides; Input unit 2 includes input tape 23, be installed with the input drive roll 22 and the input driven voller 24 that are installed on the frame 1 in the input tape 23, input drive roll 22 links to each other with motor 5 by No. the second transmission mechanism, charging upper glue roller 26 and charging lower rubber roller 25 near, rotation in opposite directions are installed on the frame 1 on input tape 23 right sides up and down, charging upper glue roller 26 is different with the radius of charging lower rubber roller 25, and the upper surface of input tape 23 is corresponding with the handing-over line of charging upper glue roller 26 and charging lower rubber roller 25; Output device 3 includes output and is with 34, output is installed with output drive roll 33, output driven voller 35 and the output tightening roller 37 that is installed on the frame 1 in 34, output tightening roller 37 is positioned at output driven voller 35 lower rights, output drive roll 33 links to each other with motor 5 by first via transmission mechanism, discharging upper glue roller 31 and discharging lower rubber roller 32 near, rotation in opposite directions are installed on the frame 1 of output with 34 left sides up and down, discharging upper glue roller 31 is different with the radius of discharging lower rubber roller 32, exports corresponding with the handing-over line of discharging upper glue roller 31 and discharging lower rubber roller 32 with 34 upper surface; The handing-over line of charging upper glue roller 26 and charging lower rubber roller 25 is corresponding with the handing-over line of discharging upper glue roller 31 and discharging lower rubber roller 32; Material-gathering device 4 includes material collecting disc 41, and as Figure 11, shown in Figure 12, material collecting disc 41 links to each other with motor 5 by the Third Road transmission mechanism, and material collecting disc 41 is positioned at the below of output tightening roller 37.
In the present invention, input unit 2 and relative being slidingly connected about frame 1 is, input unit 2 belows are provided with lifting regulating mechanism 7, as Fig. 7, shown in Figure 10, lifting regulating mechanism 7 is comprising flexible lifter plate 74, and toughness lifter plate 74 is between input unit 2 and output device 3.
In the present invention, input unit 2 is by regulating leading screw 6 and frame about 1 relative being slidingly connected, and frame 1 left end is rotatably installed with relatively regulates leading screw 6, and adjusting leading screw 6 and input unit 2 are for being threaded.
In the present invention, have foundary weight 27 below the input unit 2, lifting regulating mechanism 7 includes hinge bar 72, hinge bar 72 is hinged with frame 1, be fixedly connected with lifting regulating rod 71 on the hinge bar 72, hinge bar 72 is positioned at lifting regulating rod 71 middle parts with the fixing point of lifting regulating rod 71, lifting regulating rod 71 upper ends withstand on below the described foundary weight 27, there is crane 75 on the top above lifting regulating rod 71 lower ends, be provided with described toughness lifter plate 74 above the crane 75, crane 75 lower ends are connected with extension spring 73, and the other end of extension spring 73 is connected on the frame 1.
In the present invention, input drive roll 22 is installed on the frame 1 by input tape tensioner bolt 21, and output driven voller 35 is installed on the frame 1 by tuningout bolt 36, and output tightening roller 37 is installed on the frame 1 by output band tensioner bolt 38.
In the present invention, have the mounting groove of " mountain " word shape above the support body of input unit 2 front and back ends respectively, the mounting groove top cover 11 that is installed with suitable for reading referring to Fig. 9, has through hole on the top cover 11; Described input driven voller 24 is installed in one of them mounting groove, described charging upper glue roller 26 and charging lower rubber roller 25 are installed in another mounting groove, be pressed with the briquetting 10 of side above the charging upper glue roller 26 for " T " word shape, as shown in Figure 8, briquetting 10 tops are depression bar 9, and the through hole on the top cover 11 is passed in depression bar 9 upper ends, the depression bar 9 outer stage clips 8 that are with, stage clip 8 lower ends are pressed on the briquetting 10, and stage clip 8 upper ends withstand on below the top cover 11.
In the present invention, input protection cover 12 is installed above the input unit 2,, output protection cover 14 is installed above the output device 3, referring to Fig. 4, Fig. 5, have graduation mark 13 above the input protection cover 12, referring to Fig. 4, Fig. 6 referring to Fig. 4, Fig. 6.
The present invention with a motor as power source, use the kinds of drive such as chain gear transmission, V belt transmission and gear drive, drive of the present invention three big parts respectively, be input unit, output device and material-gathering device, referring to Figure 15, wool is promptly finished backing, evacuation, stretching, combing operation behind said apparatus.
The present invention can carry out backing, evacuation, stretching, combing to the wool of different length specification, in the present invention, distance between input unit and the output device, also be that distance between upper and lower rubber roll of charging and the upper and lower rubber roll of discharging is to regulate according to the size length of wool, the long more its spacing of wool is big more, the short more its spacing of wool is more little, and the height of toughness lifter plate is also adjusted thereupon.Under the effect of toughness lifter plate, wool is when being fed forward, and its front end enters smoothly between the upper and lower rubber roll of discharging and is unlikely to fall.
The present invention is when the processing short wool, and the spacing between input unit and the output device need be dwindled, because wool only depends on the inertia when carrying just can enter output device by input unit, and can not fall, and at this moment, the toughness lifter plate is in low level; And when adding section chief's wool, spacing between input unit and the output device need increase, because this moment, wool only depended on the inertia when carrying directly not enter output device by input unit, for avoiding wool to fall, need this moment the toughness lifter plate is raised, make wool when input unit enters output device, slip over from the toughness lifter plate.
The present invention adjusts distance between input unit and the output device by regulating leading screw, and (its adjustable distance scope is 37mm～84mm) also promptly to adjust distance between upper and lower rubber roll of charging and the upper and lower rubber roll of discharging.When regulating the leading screw rotation, input unit advances left, foundary weight below the input unit presses down the lifting regulating rod of lifting regulating mechanism, lifting regulating rod is that pivot is rotated with the hinge bar, thereby making crane drive the toughness lifter plate rises, along with the rotation of regulating leading screw, the distance between input unit and the output device constantly increases, and the toughness lifter plate is slowly rising (maximum rising amplitude is 15mm) thereupon.Otherwise when regulating the leading screw counter-rotation, input unit and output device are close gradually, and at this moment, the toughness lifter plate is fallen after rise to low by height, does not move right and do not influence input unit.
In the present invention, spacing between spacing between charging upper glue roller and the charging lower rubber roller, discharging upper glue roller and the discharging lower rubber roller is regulated automatically by the stage clip on it, when the wool input quantity increases, stage clip upwards shrinks, when the wool input quantity reduces, stage clip stretches downwards, remains the charging upper glue roller and contacts with charging lower rubber roller, discharging upper glue roller and the tight of discharging lower rubber roller.
In the present invention, the charging upper glue roller is different with the diameter of charging lower rubber roller and discharging upper glue roller and discharging lower rubber roller, the diameter of charging upper glue roller and discharging upper glue roller is 37mm, the diameter of charging lower rubber roller and discharging lower rubber roller is 39mm, when making every group of rubber roll rotate a circle the used time when identical, the linear velocity difference of each rubber roll, like this, just formed a frictional force between every group of upper glue roller and the lower rubber roller, wool between upper glue roller and lower rubber roller by the time the present invention can apply a backing active force to wool.
The present invention with the rotating speed of charging upper glue roller and charging lower rubber roller be made as 23 circles/minute, with the rotating speed of discharging upper glue roller and discharging lower rubber roller be made as 430 circles/minute, because the rotating speed of discharging upper glue roller and discharging lower rubber roller is far longer than the rotating speed of charging upper glue roller and charging lower rubber roller, when the wool front end enters between discharging upper glue roller and the discharging lower rubber roller, can can finish stretching effect to wool generation tractive force forward to wool.
In the present invention, the rotating speed of material collecting disc be 20 the circle/minute, so slow energy of rotation is stored in the material collecting disc wool equably by same direction.
Moreover, because discharging speed (52 meters/minute) is far longer than charging rate in the present invention, can finish quick combing effect to wool.
The present invention has realized from the transformation of workshop-based production to machining, improved production environment, improved labor productivity, and it is simple in structure, easy to operate, be not subjected to the restriction of schooling, as long as the people of production capacity is arranged, after a few hours training, just can operate the computer, the product quality after the combing can reach the technical quality requirement of subsequent processing (for example making products such as all kinds of hairbrush, writing brush) fully.
Claims (8)
1, a kind of Wool carding machine, comprising frame (1), motor (5) is installed on the frame (1), it is characterized in that: motor (5) is connected with output device (3) by first via transmission mechanism, motor (5) is connected with input unit (2) by No. the second transmission mechanism, motor (5) is connected with material-gathering device (4) by the Third Road transmission mechanism, and output device (3) is positioned at input unit (2) right side, and material-gathering device (4) is positioned at output device (3) lower right side; Described input unit (2) includes input tape (23), be installed with the input drive roll (22) and the input driven voller (24) that are installed on the frame (1) in the input tape (23), input drive roll (22) links to each other with motor (5) by described No. the second transmission mechanism, be equipped with on the frame (1) on input tape (23) right side up and down near, Xuan Zhuan charging upper glue roller (26) and charging lower rubber roller (25) in opposite directions, charging upper glue roller (26) is different with the radius of charging lower rubber roller (25), and the upper surface of input tape (23) is corresponding with the handing-over line of charging upper glue roller (26) and charging lower rubber roller (25); Described output device (3) includes output band (34), be installed with the output drive roll (33) that is installed on the frame (1) in the output band (34), output driven voller (35) and output tightening roller (37), output tightening roller (37) is positioned at output driven voller (35) lower right, output drive roll (33) links to each other with motor (5) by described first via transmission mechanism, be equipped with on the frame (1) in output band (34) left side up and down near, Xuan Zhuan discharging upper glue roller (31) and discharging lower rubber roller (32) in opposite directions, discharging upper glue roller (31) is different with the radius of discharging lower rubber roller (32), and the upper surface of output band (34) is corresponding with the handing-over line of discharging upper glue roller (31) and discharging lower rubber roller (32); The handing-over line of charging upper glue roller (26) and charging lower rubber roller (25) is corresponding with the handing-over line of discharging upper glue roller (31) and discharging lower rubber roller (32); Described material-gathering device (4) includes material collecting disc (41), and material collecting disc (41) links to each other with motor (5) by described Third Road transmission mechanism, and material collecting disc (41) is positioned at the below of output tightening roller (37).
2, Wool carding machine according to claim 1, it is characterized in that: described input unit (2) and relative being slidingly connected about described frame (1) is, input unit (2) below is provided with lifting regulating mechanism (7), lifting regulating mechanism (7) is comprising flexible lifter plate (74), and toughness lifter plate (74) is positioned between described input unit (2) and the output device (3).
3, Wool carding machine according to claim 2, it is characterized in that: described input unit (2) is by regulating relative being slidingly connected about leading screw (6) and described frame (1), frame (1) left end is rotatably installed with relatively regulates leading screw (6), regulates leading screw (6) and input unit (2) for being threaded.
4, Wool carding machine according to claim 3, it is characterized in that: have foundary weight (27) below the described input unit (2), described lifting regulating mechanism (7) includes hinge bar (72), hinge bar (72) is hinged with described frame (1), be fixedly connected with lifting regulating rod (71) on the hinge bar (72), hinge bar (72) is positioned at lifting regulating rod (71) middle part with the fixing point of lifting regulating rod (71), lifting regulating rod (71) upper end withstands on below the described foundary weight (27), lifting regulating rod (71) pushes up above the lower end crane (75), be provided with described toughness lifter plate (74) above the crane (75), crane (75) lower end is connected with extension spring (73), and the other end of extension spring (73) is connected on the frame (1).
5, according to any described Wool carding machine in the claim 1 to 4, it is characterized in that: described input drive roll (22) is installed on the described frame (1) by input tape tensioner bolt (21), described output driven voller (35) is installed on the described frame (1) by tuningout bolt (36), and described output tightening roller (37) is installed on the described frame (1) by output band tensioner bolt (38).
6, Wool carding machine according to claim 5 is characterized in that: have the mounting groove of " mountain " word shape above the support body of described input unit (2) front and back ends respectively, and the mounting groove top cover (11) that is installed with suitable for reading, top cover has through hole on (11); Described input driven voller (24) is installed in one of them mounting groove, described charging upper glue roller (26) and charging lower rubber roller (25) are installed in another mounting groove, be pressed with the briquetting (10) of side above the charging upper glue roller (26) for " T " word shape, briquetting (10) top is depression bar (9), the through hole on the top cover (11) is passed in depression bar (9) upper end, depression bar (9) is outer to be with stage clip (8), and stage clip (8) lower end is pressed on the briquetting (10), and stage clip (8) upper end withstands on below the top cover (11).
7, Wool carding machine according to claim 6 is characterized in that: input protection cover (12) is installed above the described input unit (2), output protection cover (14) is installed above the described output device (3).
8, Wool carding machine according to claim 7 is characterized in that: have graduation mark (13) above the described input protection cover (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200710013834 CN101033565A (en) | 2007-03-20 | 2007-03-20 | Wool carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200710013834 CN101033565A (en) | 2007-03-20 | 2007-03-20 | Wool carding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101033565A true CN101033565A (en) | 2007-09-12 |
Family
ID=38730297
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200710013834 Pending CN101033565A (en) | 2007-03-20 | 2007-03-20 | Wool carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101033565A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106702563A (en) * | 2017-03-01 | 2017-05-24 | 青岛科技大学 | Screw adjusting type wool straightening device |
| CN108223740A (en) * | 2017-12-22 | 2018-06-29 | 内蒙古鹿王羊绒有限公司 | A kind of transmission device for being conducive to improve combing machine for fur yarn bar evenness |
-
2007
- 2007-03-20 CN CN 200710013834 patent/CN101033565A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106702563A (en) * | 2017-03-01 | 2017-05-24 | 青岛科技大学 | Screw adjusting type wool straightening device |
| CN108223740A (en) * | 2017-12-22 | 2018-06-29 | 内蒙古鹿王羊绒有限公司 | A kind of transmission device for being conducive to improve combing machine for fur yarn bar evenness |
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