Embodiment
In accompanying drawing 1, chapeau de fer 1, steel pin 2, umbrella disk 3 and encapsulated material 4 have been formed an individual layer umbrella plate shape suspension insulator (the 9th, the locking pin lock-joint) jointly.It is exumbrella rib 81 and interior umbrella rib 83 that the lower surface of the umbrella disk 3 of this suspension insulator has two annular umbrella ribs that stretch out downwards, also has an annular of stretching out to drip along 7 downwards.The structure height of this suspension insulator (annotate: this speech is a scientific and technical terminology) is 146 millimeters, and the diameter of umbrella disk 3 is 255 millimeters.The interstitial hole of synthetic full skirt 5 extends upward with tubular, and the lower surface of the top of this tubular extension and the umbrella disk of said suspension insulator 3 is by adhesive 6 bonding mutually (it is the part of lower surface of umbrella disk 3 that the present invention is considered as whole side surfaces of annular umbrella rib and lower surface).In addition, present embodiment is compared with the embodiment of accompanying drawing 3 and accompanying drawing 4 also has following feature: the interstitial hole of synthetic full skirt 5 extends upward with tubular earlier, shrink to the central horizontal of tube and extend, the part in umbrella rib 83 scopes of the lower surface of top of the outer surface of whole extension (comprising outer upper surface) and umbrella disk 3 is by adhesive 6 bonding mutually (said herein " parts in interior umbrella rib 83 scopes " comprise in the inner surface of umbrella rib 83).When having insulator by thinking transformation of the present invention, if conditions permit, should adopt the bonded structure of present embodiment as far as possible, this is because compare with 4 embodiment with accompanying drawing 3, the dynamo-electric intensity of this structure bonding plane is big, and the creepage distance that newborn umbrella disk increases for existing insulator is big.Adopt the synthetic full skirt finished product of high-temperature silicon disulfide rubber manufacturing, adopting the silicone rubber kinds adhesive to carry out bonding present embodiment then is most preferred embodiment of the present invention.
More than narration is introduced by a bonding synthetic full skirt of existing insulator, and this is in order to narrate conveniently.By technical thought of the present invention, it also is feasible that the existing insulator of some kind is installed additional a plurality of synthetic full skirts.Below introduce the embodiment that an existing insulator installs two synthetic full skirts additional.
In accompanying drawing 2, chapeau de fer 1, steel pin 2, umbrella disk 3 and encapsulated material 4 have been formed an individual layer umbrella plate shape suspension insulator (the 9th, the locking pin lock-joint) jointly.It is exumbrella rib 81 and interior umbrella rib 83 that the lower surface of the umbrella disk 3 of this suspension insulator has two annular umbrella ribs, also has an annular to drip along 7.The same model of the suspension insulator of this suspension insulator and accompanying drawing 1.Present embodiment is provided with two synthetic full skirts 5, and their interstitial hole is integrated when extending upward with tubular.The interstitial hole of two synthetic full skirts 5 extends upward with tubular earlier, shrinks to the central horizontal of tube and extends, and the top of the outer surface of whole extension is mutually bonding by adhesive 6 with the lower surface of umbrella disk 3, and concrete bonding position is identical with the embodiment of accompanying drawing 1.The insulator that makes has three layers of umbrella disk, though its minimum point still can be installed and removed string smoothly than also low about 25 millimeters of steel soles.Two synthetic full skirts 5 among Fig. 2 are made into one, also can make bonding being integral of recycle silicon rubber-like adhesive during enforcement respectively.Also can will be between the umbrella of two synthetic full skirts 5 among Fig. 2 during enforcement distance suitably strengthen, and between the umbrella of two synthetic full skirts 5, increase the synthetic full skirt of one deck (its diameter should be little, thickness should approach) again.
In accompanying drawing 3, chapeau de fer 1, steel pin 2, umbrella disk 3 and encapsulated material 4 have been formed an individual layer umbrella plate shape suspension insulator (the 9th, the locking pin lock-joint) jointly.It is exumbrella rib 81, middle umbrella rib 82 and interior umbrella rib 83 that the lower surface of the umbrella disk 3 of this suspension insulator has three annular umbrella ribs that stretch out downwards, also has an annular of stretching out to drip along 7 downwards.The structure height of this suspension insulator is 146 millimeters, and the diameter of umbrella disk 3 is 320 millimeters.The interstitial hole of synthetic full skirt 5 extends upward with tubular, and the top of this tubular extension is mutually bonding by adhesive 6 with the lower surface of umbrella disk 3.The bonded structure feature of present embodiment is that in the ring-shaped groove during the top of tubular extension extend between umbrella rib 82 and the interior umbrella rib 83, this groove is filled by adhesive 6 fully, to obtain good adhesive effect.It is that the top of tubular extension is not only mutually bonding with the inner surface of middle umbrella rib 82 but also mutually bonding with the outer surface of interior umbrella rib 83 that this bonded structure also can be considered, and just the gap of bonding plane is than broad (be that glue-line is thicker, the consumption of adhesive 6 is more).The implementer also can be with the top of tubular extension only mutually bonding with the outer surface of interior umbrella rib 83 (or only mutually bonding with the inner surface of middle umbrella rib 82), and the gap of bonding plane is changed narrow, to save the adhesive consumption.The implementer also can increase the quantity of the synthetic full skirt of present embodiment with reference to Fig. 2.
In accompanying drawing 4, chapeau de fer 1, steel pin 2, umbrella disk 3 and encapsulated material 4 have been formed an individual layer umbrella plate shape suspension insulator (the 9th, the locking pin lock-joint) jointly.It is exumbrella rib 81 and interior umbrella rib 83 that the lower surface of the umbrella disk 3 of this suspension insulator has two annular umbrella ribs that stretch out downwards, also has an annular of stretching out to drip along 7 downwards.The structure height of this suspension insulator is 146 millimeters, and the diameter of umbrella disk 3 is 280 millimeters.In industry, the diagram insulator is called bell-jar or dark umbrella rib formula insulator, and its umbrella rib is relatively more flourishing, have long creepage distance and protection creepage distance, but its umbrella disk minimum point is lower than steel pin minimum point, and therefore mounting or dismounting string performance is not good.Operation of power networks unit only uses this insulator in mist contaminated area, the ocean of especially severe.When this insulator being transformed, should must not note and make its not good enough further deterioration of mounting or dismounting string performance by thinking of the present invention.Therefore the synthetic full skirt 5 of present embodiment is shorter and smaller, and thinner thickness.The interstitial hole of synthetic full skirt 5 extends upward with tubular, and the lower surface of the top of this tubular extension and the umbrella disk of said suspension insulator 3 is bonding mutually by adhesive 6.The concrete bonded structure feature of present embodiment is that the top cover of tubular extension installs to the outside of exumbrella rib 81 and carries out bonding with this outer surface.In order fully to provoke with the outer that external force will be synthesized full skirt 5,6 of adhesive are filled into the middle part and the top of the outer surface of exumbrella rib 81, and reserving the bottom will not be bonding.When specifically implementing present embodiment, can suitably strengthen the umbrella disk diameter of synthetic full skirt 5, to improve correctional effect, insulator transports and the difficulty of lifting construction but this can increase.
Implement when of the present invention concrete, the implementer can intert the feature of above each scheme of combination.Such as, in accompanying drawing 4 schemes, the top of the tubular extension of the interstitial hole of synthetic full skirt 5 cover installs to the outside of exumbrella rib 81 and mutually bonding with this outer surface.The implementer can use this feature on the existing insulator of accompanying drawing 1, the outside of umbrella rib 83 and carry out bonding with this outer surface in the top cover of tubular extension that the bonded structure of accompanying drawing 1 is changed into the interstitial hole of synthetic full skirt 5 installs to.The another kind of method of interting combination is that the feature with accompanying drawing 3 uses on the existing insulator of accompanying drawing 1: (steel pin 2 was in hollow with the hollow Rotary-table before this for the tubular extension of the interstitial hole of the synthetic full skirt 5 of accompanying drawing 3, extend upward down together), after change into the hollow cylinder and extending upward, promptly, the projection line of this tubular extension on cutaway view extends obliquely upward with straight line earlier, when maintaining an equal level, change into so that straight line is vertical and extending upward with the lower edge of interior umbrella rib 83.The implementer can change the tubular extension of accompanying drawing 1 this shape making by accompanying drawing 3, promptly, projection line on cutaway view becomes, extend obliquely upward with straight line earlier, when maintaining an equal level to lower edge with interior umbrella rib 83, change into straight line vertical (or approximate vertical) and extending upward, turn again to the central horizontal of tube during near the lower surface of umbrella disk 3 and extend.Another program that the feature of accompanying drawing 3 is used accompanying drawing 1 is that the top with the tubular extension of the interstitial hole of synthetic full skirt 5 extend in the exumbrella rib 81 and the ring-shaped groove between the interior umbrella rib 83 of accompanying drawing 1, and with the surface adhesion (sticking with glue the agent filling groove) of this groove; The top that also bonded structure of accompanying drawing 1 can be changed into the tubular extension of the interstitial hole that synthesizes full skirt 5 extend into inboard and mutually bonding with this inner surface (identical with the former scheme of accompanying drawing 1, as to shrink the extension but cancel to the central horizontal of tube) of interior umbrella rib 83.The scheme of interspersed each figure feature of combination is many in addition, and the implementer can arrange by oneself, and no longer gives an example.In addition, when interting the feature of above each figure of combination, the implementer can according to circumstances rearrange wall thickness, inclination angle and the umbrella disk diameter of synthetic full skirt 5, and the moulding of tubular extension (such as several knuckles more than the cutaway view projection line).
Cap and pin insulator is rotary body (under a prerequisite of not considering the chapeau de fer first half) absolutely almost, and the benefit that adopts this design is both to have saved material to be convenient to processing, does not reduce the insulating capacity of insulator again.In like manner, in above four accompanying drawings, synthetic full skirt 5 and its tubular extension (comprising bonding plane) also all are designed to the rotary body with the rotating shaft of existing insulator corotation.That is to say that the profile of overlooking of synthetic full skirt main body of the present invention is circular; The tubular extension is formed by combining by hollow Rotary-table (rotating shaft of insulator is in hollow, down together), hollow cylinder basically.To overlook profile be regular polygon or ellipse if the implementer insists on synthetic full skirt main body manufactured, and can implement the present invention too; Even interstitial hole deliberately is arranged on the position of departing from the middle also can implements the present invention.Be formed by combining if the implementer insists on the tubular extension manufactured by hollow prismoid, hollow prism, also can implement the present invention's (such as hollow cylinder of replacing accompanying drawing 4 with the positive shuttle-shaped column body of the hollow that 24 inclines are arranged).The alternative of this simple geometric shape very many (such as make a certain section of tubular extension with hollow billiard table system), this specification is difficult to exemplify one by one, but all should belong to scope of the present invention.Crucial part of the present invention is, bonding plane between the lower surface of the top of tubular extension and the umbrella disk of existing insulator should be a circumferentia round the closure of steel pin 2, is round the circumferentia of the closure of the Tian'anmen Square (the not necessarily annular on the geometry meaning) as a certain ring road of Beijing.So, just can guarantee that synthetic full skirt 5 and its tubular extension play the effect of the creepage distance that prolongs existing insulator.
The technical literature of introducing synthetic full skirt agent structure is existing many.The main body of synthetic full skirt of the present invention is by the porose fimbriatum in the certain thickness centre of having of silicon rubber manufacturing (comprising that gradient is zero fimbriatum and bowl-type fimbriatum).The structure of synthetic full skirt can be open type or closed type (referring to No. 90227039.7 patents).Open type is convenient to the bonding construction of insulator of bunchiness, and the reliability of closed type is higher.The present invention recommends to use closed type, and is plotted in each accompanying drawing.When implementing to transform for the insulator that used on electric power line pole tower, the present invention advises earlier insulator being disassembled, transport to carry out in the workshop bonding, to guarantee bonding quality.
When concrete enforcement is of the present invention,, the reinforcement of spoke-like can be set at the lower surface of each synthetic full skirt for improving the intensity of synthetic full skirt; For dumping rainwater, can the edge of dripping be set in the outer of each synthetic full skirt; Dodge for strengthening creepage distance or anti-icing (rain), the diameter of synthetic full skirt can be greater than the umbrella disk diameter of existing insulator; For making things convenient for insulator transportation and lifting construction, the diameter of synthetic full skirt can be less than the umbrella disk diameter of existing insulator; For strengthening creepage distance, can one or more annular umbrella ribs that stretch out be set downwards at the lower surface of synthetic full skirt.
The dynamo-electric intensity height of synthetic full skirt, low, the anti-galvanic corrosion damage of cost ability that the synthetic full skirt that high-temperature silicon disulfide rubber is made is made than room temperature vulcanized silicone rubber are strong, are first-selection.The implementer also can use high-intensity room temperature vulcanized silicone rubber manufacturing to synthesize full skirt, if can reduce the fund input of purchase of equipment with the casting method manufacturing.
Adhesive technology between synthetic full skirt of silicon rubber and the existing insulator is ripe prior art.Implement for convenient, suitably be described below:
The silicone rubber kinds adhesive of all temps sulfuration all is suitable for bonding between the synthetic full skirt self of silicon rubber and synthetic full skirt of silicon rubber and the glass (or enamel) in principle, can guarantee that bonding plane has enough mechanical strengths and electric insulation intensity.
Surface preparation before the gluing is crucial.To enamel or glass cementation face, total requirement is a cleaning dry oil free fat, general available acetone wiping, gluing behind the airing.If will further improve adhesive strength, can be earlier carry out surface coarsening and handle and use the acetone wiping with methods such as sandblasts, apply silane coupling agent KH-550 silane coupler then, gluing again behind the airing.
To the bonding plane of the synthetic full skirt of silicon rubber, can be earlier with after the degreasing of acetone equal solvent cleaning again with one of following two methods coating silane coupling agent: 1, the trichloroethylene solution of the metatitanic acid tert-butyl ester of coating 5%-10%, cool in after gluing; 2, coating Nanjing University-42 silane coupler, gluing behind the airing.In case of necessity can be earlier with polishing alligatoring bonding planes such as emery cloth, wood files before the coating silane coupling agent.If have ready conditions, it is better to carry out surface activation process with plasma.
Behind two bonding plane gluings, position contact immediately, compress and remain to adhesive solidification (or the location encapsulating, and remain to adhesive solidification).If use the single-component room-temperature vulcanized silicone rubber adhesive, after finishing, bonding process should leave standstill about 15 days, treat that the adhesive solidification rear in deep is removable by bond.
Top cover for the tubular extension that synthesizes full skirt installs to the outside of the existing a certain umbrella rib of insulator and the structure (accompanying drawing 4 etc.) mutually bonding with this outer surface, can be connected with existing insulator by its contraction power of tying tight with thermal contraction silicon rubber or the synthetic full skirt of cold contraction silicon rubber technology manufacturing.These prior arts have been widely used in transformer station's pillar and the equipped synthetic full skirt job site of bushing insulator, also are widely used in the cable end job site.
Use the synthetic full skirt of thermal contraction silicon rubber technology assembling, between the contact surface of connected two objects (promptly existing insulator and synthetic full skirt), still want coating adhesive, to help two connection and sealings between the surface, the bonding force of keeping the existing adhesive of power of two objects connections this moment also has the convergent force of silicon rubber, and this specification claims that this technology is that thermal contraction is adhesively fixed.
Use the synthetic full skirt of cold contraction silicon rubber technology assembling generally not use adhesive, keep that power that two objects connect has only the convergent force of silicon rubber this moment and the bonding force that do not have adhesive.Be the sealing between the contact surface of realizing connected two objects, between two contact surfaces, be coated with the insulated enclosure cream of no bonding force (or not having bonding force substantially) usually.That is to say that this connection has not belonged to bonding category.Owing to can adopt this kind method of attachment to implement the present invention, above used " bonding " wording of this specification can be used " fixing " instead, to apply for corresponding coverage.This specification claims that this method of attachment is that cold contraction is fixed.The insulated enclosure cream of no bonding force has multiple, they mostly are the paste dope that does not solidify for a long time greatly, be widely used in the field relevant with cable, reference product is the HY-1 type optical cable core filling paste of Taihu Lake, Wuxi communication material factory production or 296 silicone grease of Sichuan morning twilight chemical research institute production.Adopt the advantage of this syndeton to be, suspension insulator that fix with it is still unaged when synthetic full skirt is aging, enter when changing synthetic full skirt operation the synthetic full skirt desiring to scrap but also needn't require great effort again and root out adhesive solidification thing (insulated enclosure cream can continue to use or fall with solvent scouring) of not only having torn easily.The silicon rubber tubulose thing that elasticity is good gives expansion on machine and built-in helically wound plastic support bar withstands its shape, extract support bar during site operation out, then silicone rubber tube can shrink and tie tight on by coated object, and this is cold contraction silicon rubber technology.This shows, with this process implementing when of the present invention, should select for use best in quality and silicon rubber that modulus of elasticity is suitable and arranging properly shrinks size to obtain the satisfied contraction power of tying tight.In addition, can be before assembling with epoxy resin the coated outer surface for the treatment of of the umbrella rib of existing insulator be done the shape finishing and made it to be beneficial to and tie tight fixingly earlier, treat to refill after the epoxy resin cure typing and fit in full skirt.(if the implementer insists on use adhesive with the synthetic full skirt of cold contraction silicon rubber technology assembling the time, also be not can not).
Except that silicon rubber, also can make synthetic full skirt of the present invention by cold shrinking process with ethylene-propylene rubber.Ethylene-propylene rubber is the good insulation performance elastomer.Being widely used in the job site of cable terminal and medial head with the ethylene-propylene rubber electric cable accessories of cold shrinking process manufacturing, wherein much is the tube that has synthetic full skirt.
Below the manufactured materials of synthetic full skirt of the present invention is made some supplementary notes.
At first silicon rubber is remake some explanations.
The said silicon rubber of this specification (Silicone rubber) also is translated into silicone rubber or polysiloxane rubber sometimes.It comprises many kinds, such as dimethyl silicone rubber, methyl vinyl silicone rubber, methyl phenyl silicone rubber, fluorosioloxane rubber, nitrile silicone rubber, ethyl silicon rubber, phenylene silicone rubber etc.The invention relates to the invention of product, the silicon rubber that the silicon rubber of finally making product is sulfuration (also can be called solidify or crosslinked) is also sometimes referred to as the silicon rubber.
Roughly process with the synthetic full skirt of compression molding manufactured is: high-temperature sulfuration silicon rubber raw rubber → batching (the adding various additives) → mixing → moulding of heating in metal die is also once vulcanized → is heated and post-cure → finishing → finished product.Additive commonly used has vulcanizing agent, coupling agent, age resister, pigment and filler, and filler commonly used has reinforcing agent (silicon dioxide etc.), fire retardant (aluminium hydroxide etc.) etc.Except that die pressing, can also use injection moulding, the synthetic full skirt of cast molding manufactured.Making silicone rubber products is prior art, and this specification is no longer too much introduced.
It is a kind of that the material that can make synthetic full skirt of the present invention is far above silicon rubber.After the technology prejudice in the above-mentioned insulator design was corrected by this specification, the implementer can select for use the good macromolecular compound insulating material of multiple elasticity to make synthetic full skirt of the present invention.Below attempt different materials illustrated.
Can select for use sulfurized natural rubber to make synthetic full skirt of the present invention.Sulfurized natural rubber is also referred to as rubber, is a kind of insulating material, and its electric breakdown strength can reach more than the 20kV/mm, and good elasticity is arranged.When synthesizing full skirt, should note choosing age resistor and antiozonant, to increase the service life with the rubber manufacturing.When making synthetic full skirt of the present invention, can carry out bonding with room temperature vulcanized silicone rubber class adhesive or polyurethane tackifier between it and the existing insulator with rubber.
Can also select for use based on the silicon rubber of silicon rubber and the blend of thermoplastic resin and make synthetic full skirt of the present invention (the silicon rubber quality should be more than 4 times of resin quality), such as blend of blend, silicon rubber and the poly-silicon phenylene oxosilane of silicon rubber and poly blend, silicon rubber and ethylene-vinyl acetate copolymer etc.The elasticity and the insulating properties of this class blend are good, with carrying out bonding with room temperature vulcanized silicone rubber class adhesive between the synthetic full skirt of its manufacturing and the existing insulator.
Can also select the blend of silicon rubber and other rubber for use and make synthetic full skirt of the present invention with rubber, such as the blend of silicon rubber and ethylene propylene diene rubber and with the blend of rubber (can improve the mechanical strength of silicon rubber and reduce cost, be applied in the manufacturing field of keyboard, rubber roll), silicon rubber and natural rubber also with rubber (can improve the mechanical strength of silicon rubber) etc.In order to silicon rubber is these two kinds of blend of main body and with carrying out bonding with room temperature vulcanized silicone rubber class adhesive between the synthetic full skirt of rubber manufacturing and the existing insulator.
Can also select for use the ethylene-vinyl acetate copolymer elastomer to make synthetic full skirt of the present invention.Ethylene-vinyl acetate copolymer is the EVA resin again, and vinyl acetate ratio wherein becomes the EVA elastomer when suitable, because it has thermoplasticity, is called thermoplasticity EVA elastomer again.The EVA elastomer has good flexibility, the elasticity as the rubber, the pliability under the good severe cold low temperature, good chemical stability, ageing-resistant, anti-ozone, nontoxic.It is again the good insulation performance material, and electric breakdown strength is generally more than 15kV/mm.The EVA elastomer was widely used already in cables manufacturing industry and shoemaking.With carrying out bonding with EVA hot melt adhesive adhesive between the synthetic full skirt of EVA elastomer manufacturing and the existing insulator.Ambient temperature, adhesive temperature should have been regulated and control during bonding operation and by the sticky object temperature, to guarantee bonding quality.
The synthetic full skirt of EVA elastomer is adapted at the lower area of temperature and uses, in order to improve the elastomeric softening point of EVA, enlarge the area of application, full skirt is synthesized in the blend manufacturing of available EVA elastomer and other (non-EVA) rubber, such as blend of blend, EVA elastomer and the silicon rubber of blend, EVA elastomer and the ethylene propylene diene rubber of EVA elastomer and natural rubber etc.Be to carry out bonding with EVA hot melt adhesive adhesive between the synthetic full skirt of these three kinds of blend manufacturings of main body and the existing insulator in order to the EVA elastomer.
Can also select for use polyurethane termoplastic elastomer (hereinafter to be referred as polyurethane elastomer) to make synthetic full skirt of the present invention.Polyurethane elastomer is through being usually used in making cable and shoemaking.Polyurethane also is commonly used to make the insulating varnish of enameled electric wires.Polyurethane elastomer has good anti-ozone, low temperature resistant, oil resistant, chemical-resistant resistance, environmental resistance, and intensity height, good springiness.The electric breakdown strength of polyurethane is 10-24kV/mm.
Adopt Interpenetrating Polymer Network Technology can make the semi-intercrossing network blend (elastomer) of polysiloxane polymer and polyurethane.The mechanical performance of this polysiloxanes-polyurethane elastomer is better than polyurethane elastomer, also can make synthetic full skirt of the present invention.U.S. Petrarch Systems company or Huls America company are that name of product is sold this blend with Rimplast PTUE.
Also can make synthetic full skirt of the present invention with polysiloxanes-polyurethane elastomer that polysiloxanes-polyurethane blocks copolymerization technique obtains.(Feng Shengyu, Zhang Jie etc. write " organosilicon macromolecule and application thereof " book; Publish Chemical Industry Press Materials Science and Engineering publishing centre; Beijing, in June, 2004 front page, the second impression in September, 2005) polysiloxanes-polyurethane blocks copolymerization technique is had more detailed introduction.
When making synthetic full skirt of the present invention, can carry out bonding with polyurethane tackifier between synthetic full skirt and the existing insulator with polyurethane elastomer or based on the polysiloxanes-polyurethane elastomer of polyurethane.If desire improves adhesive strength, can before gluing, treat that bonding synthetic full skirt surface and glass surface are coated with silane coupling agent respectively earlier.
In the above various materials of lifting, the silicon rubber optimum is made synthetic full skirt of the present invention.Silicon rubber has outstanding electrical insulation capability, and its chemical stability height, long working life, serviceability temperature are wide, and it also has hydrophobicity, and can make and fall its lip-deep dust and also have hydrophobicity (animal migration that is called as hydrophobicity).Mechanical strength, electrical erosion resistance and the anti-flammability of adding the silicon rubber of suitable filler can both satisfy the electric power field requirement.Domestic electric power enterprise uses nearly 20 years of the time of the synthetic full skirt of silicon rubber manufacturing, has accumulated rich experiences, and has summed up technological guidance's property file.Therefore, silicon rubber, particularly high-temperature silicon disulfide rubber are the optimal materials (key is animal migration and the long working life two big advantages that silicon rubber has hydrophobicity) of making synthetic full skirt of the present invention.
The wind and rain self-cleaning property of synthetic full skirt is good and can strengthen the creepage distance of insulator.The non-silastic material that uses this specification to state is made synthetic full skirt of the present invention and is transformed the anti-fouling flashover performance that existing insulator also can improve insulator.In being applied in, light contaminated environment, long synthetic full skirt working life both can have been arranged, can prolong the cleaning period of insulator again, reduce the cleaning works amount.
The invention relates to the invention of product, the material in the synthetic full skirt of finally making be the sulfuration (or curing, crosslinked) material.For improving performance, mostly contain various additives in the material in the synthetic full skirt of finally making, such as vulcanizing agent, coupling agent, age resister, pigment and filler, rather than simple rubber, resin or polyblend.Rubber, resin or polyblend are the main components of the material in the synthetic full skirt of finally making, and additive is a submember.
From molecular structure, polysiloxanes (comprising silicon rubber) is the macromolecular compound that has only oxygen atom and silicon atom on the main chain, do not have carbon atom, it can be considered to organic high molecular compound, also can be considered to inorganic macromolecule compound or half organic half inorganic macromolecule compound.Owing to do not have strict division boundary line between " organic ", " inorganic ", use " organic ", " inorganic " this sorting technique so the present patent application file is avoided, and use " natural ", " synthesizing ", the method for promptly by sources classifying.
The blend of the blend of the silicon rubber that this specification has been mentioned, silicon rubber and thermoplastic resin (the particularly blend of silicon rubber and poly-silicon phenylene oxosilane), silicon rubber and other rubber also can be referred to as the insulating elastomer that contains polysiloxanes with blend, the polysiloxanes-polyurethane elastomer of rubber, EVA elastomer and silicon rubber.
The blend of blend, silicon rubber and other rubber of the already mentioned silicon rubber of this specification, silicon rubber and thermoplastic resin also can be referred to as the insulating elastomer of silicon rubber with the blend of rubber, EVA elastomer and silicon rubber.
The blend of blend, silicon rubber and other rubber of this specification already mentioned (containing additive) silicon rubber and thermoplastic resin and can be referred to as with the polyblend with blend, the polysiloxanes-polyurethane elastomer of rubber, EVA elastomer and other rubber be the insulating elastomer of main component.
Macromolecular compound mostly is an insulator, but except the adding conductive filler person (such as computer button special (purpose) rubber); The macromolecular compound that has is elastomer (such as a natural rubber), and the macromolecular compound that has is rigid body (such as a nylon).The material that can make synthetic full skirt of the present invention that this specification has been stated can all be referred to as insulating elastomer.In application documents of the present invention, insulating elastomer is meant the material on the product after the moulding that finally makes, and is not meant the preceding material of processing and forming (they may not be macromolecules before the processing and forming).
The chemical industry dictionary (the king chief editor that admonishes, Chemical Industry Press, in December, 1979 Beijing second edition, the 2nd printing in April, 1985 Beijing) being interpreted as " elastomer ": " general name with elastomeric macromolecular compound or mixture.Can be divided into natural elastomer (as natural rubber) and synthetic elastomer (as synthetic rubber) two classes.”。
" elastomer " and " rubber " two speech there is no clearly difference, and in general, elastomeric implication is wider than the implication of rubber.It is remarkable that International Standards Organization is defined as under weak stress deformation with elastomer, can return to the macromolecular material near original state and size after the stress relaxation rapidly.
In the present patent application file, " elastomer " not only comprised rubber but also comprised elastomer with the using names of resin name; " rubber " comprises natural rubber and synthetic rubber (silicon rubber and ethylene-propylene rubber are synthetic rubber).It is the insulating elastomer of main component that this specification already mentioned (containing additive) silicon rubber, ethylene-propylene rubber and natural rubber can be referred to as with rubber.It is the insulating elastomer of main component that this specification already mentioned (containing additive) EVA elastomer and polyurethane elastomer can be referred to as with synthetic resin.
The present invention is inter-trade invention, is cooperated with the technical staff of application industry three aspects by insulator manufacturing, macromolecular material processing and forming industry and adhesive manufacturing and finishes.To the professional and technical personnel of back two industries, the manufacturing of prescription design, moulding process and the adhesive of the synthetic full skirt material of the various manufacturings that this specification has been stated and application etc. all are prior arts, and have a large amount of document books openly to introduce.
In the above narration of this specification, to make moulding and stick with glue agent mutually bonding this program of itself and existing insulator is introduced by synthesizing full skirt earlier, this can be regarded as is first kind of adhering method.In addition, to have insulator is inverted on the table, on the lower surface (towards the top) of the umbrella disk that has insulator, fix mould again, then with in the flowable die cavity for the treatment of the curing materials cast into molds such as room temperature vulcanized silicone rubber, (some material must be controlled temperature) treats its curing and demolding, then synthetic full skirt moulding and be bonded in the lower surface of the umbrella disk of existing insulator, thereby obtain the insulator that the present invention will obtain, this is second kind of adhering method, and the cast molding inserts that this method belongs in the macromolecular material forming processing technology such as rubber plastic is bonding.When synthesizing full skirt with the injection (mo(u)lding) machine manufacturing, the die location that will have insulator and synthetic full skirt is adjusted earlier, allow mould after closing up be close to the umbrella disk lower surface of insulator, again the flowable curing materials for the treatment of such as silicon rubber are injected in the die cavity of mould on request, pass through suitable temperature, pressure after the time, obtain not only moulding but also be bonded in synthetic full skirt on the lower surface of umbrella disk of existing insulator, thereby obtain the insulator that the present invention will obtain, this is the third adhering method, and the injection moulding inserts that this method belongs in the macromolecular material forming processing technology such as rubber plastic is bonding.Though (in the drawn embodiment of four accompanying drawings, the umbrella rib of existing insulator does not embed synthetic full skirt or its tubular extension, and the technical spirit of back two kinds of adhering methods is bonding identical with inserts, so locate still to use bonding this scientific and technical terminology of inserts.In addition, implementing with back two kinds of adhering methods when of the present invention, the wall thickness that also can synthesize the tubular extension of full skirt strengthens, and the umbrella rib of sending a manuscript to the compositor existing insulator embeds the tubular extension of heavy wall, and this belongs to four embodiment outside the accompanying drawing).Two-component room-temperature-vulcanized silicone rubber, EVA elastomer, polyurethane elastomer all are to be convenient to carry out the bonding macromolecular material of cast molding inserts with glass or enamel; High temperature vulcanized liquid silastic, EVA elastomer, polyurethane elastomer all are to be convenient to carry out the bonding macromolecular material of injection moulding inserts with glass or enamel.Inserts is bonding to be the prior art of macromolecular material processing and forming specialty.
Again that it is mutually bonding with existing insulator with regard to synthesizing full skirt manufacturing moulding earlier, also have adhering method without adhesive, promptly hot pressing is bonding.The method is suitable for the synthetic full skirt made with polyurethane elastomer or EVA elastomer.Concrete technology is, the gluing of surfaces heating for the treatment of that to synthesize the tubular extension of full skirt earlier makes its top layer fusion, suitably heat at the bonding position for the treatment of that also will have insulator simultaneously, then both bonding plane contacts are located, exert pressure by shape suitable mold (or fine sand) again and make the bonding plane contact closely, get final product after the cooling.Concrete mode of heating has multiple, comprises electric heating, hot blast heating, friction heating (insulator and tubular extension high speed rotary grinding) etc.Do not heat the tubular extension, only the existing insulator of heating treat bonding position to proper temperature, then both contact that the location exerts pressure also can be bonding.If desire thermocompression bonded connection, the tubular extension that then synthesizes full skirt should add that the shape of adhesive 6 makes by the drawn shape of each accompanying drawing.Hot pressing is bonding to be the prior art of macromolecular material processing and forming specialty.
In this manual, no matter be " fixing " speech or " bonding " speech, comprise that all connection, contact-making surface seal, contact-making surface insulate triple implications." fix " than " bonding " comprise wider, it also comprises process outside bonding (cold contraction is fixing etc.)." bonding " speech had both comprised that will synthesize full skirt earlier makes after the moulding itself and existing insulator hot pressing is bonding or to stick with glue agent bonding again, comprised also that the cast molding inserts is bonding, the injection moulding inserts is bonding etc.
In this manual, " insulation " speech is meant electric insulation.
The silicone rubber kinds adhesive that this specification has been mentioned, polyurethane tackifier and EVA hot melt adhesive adhesive can be referred to as the synthetic adhesive of insulation.When selecting polyurethane tackifier and EVA hot melt adhesive adhesive, should be the main separation index with the adhesive strength, the glue-line after will not solidifying be restricted to elastomer.
Gap about bonding plane.Owing to stated the synthetic full skirt of made good elasticity is arranged, and stated three class adhesive and good flowability is arranged again and fill sealability, so the gap of bonding plane (being the thickness of glue-line) can change in the larger context and not influence adhesive effect in above each embodiment.The gap broad of Fig. 3.The top cover of the tubular extension of the bonded structure of Fig. 4 and synthetic full skirt installs to the outside of a certain umbrella rib and the structure mutually bonding with this outer surface (because of interspersed each accompanying drawing feature of combination forms), the tubular extension can suitably be tied tight on the outer surface of umbrella rib owing to the elastic shrinkage of self, and the gap is almost nil.For different gap situations, should select injecting glue technology or coating technique to carry out bonding discriminatively.
Except that silicon rubber, having stated the synthetic full skirt of made and existing insulator for other, to stick with glue agent bonding mutually, the front has been introduced available adhesive, replenishes as follows again: the preliminary treatment to enamel or glass cementation face is to carry out surface coarsening with methods such as sandblasts earlier to use the degreasing of acetone wiped clean again; Preliminary treatment to the bonding plane of synthetic full skirt is, uses methyl alcohol (EVA acetone) to clean degreasing repeatedly with polishing alligatoring such as emery cloth, wood file and in the alligatoring front and back.Do not apply after the alligatoring degreasing silane coupling agent directly be coated with (filling) glue be can implement of the present invention.With plasma the bonding plane of synthetic full skirt is carried out the method that surface activation process is maturation and produce effects, the synthetic full skirt of the various made that this specification has been stated can both effectively be implemented, and can and existing insulator between obtain satisfied bonding.
Specific product about the used adhesive of the present invention.The reference product of silicone rubber kinds adhesive is the D06RTV silicone rubber adhesive of Shanghai Rubber Products Insitute's production or the monocomponent room-temperature cured Hz-706 silicone rubber adhesive that Xishan city adhesive factory produces; The reference product of polyurethane tackifier is 101 glue of the new photochemical plant produced in Shanghai or 301 adhesive that Shanghai Holley adhesive factory produces; The reference product of EVA hot melt adhesive adhesive is the hot-melt adhesive for location of deflecting coil of Printing Tech Research Office, Shanghai production or the ME type hotmelt of Material Science Inst., Huanan Polytechnical College's production.The bonding plane preconditioning technique belongs to the prior art in adhesive applications field.Factory's meeting guides user of adhesive comprises the whole bonding operation of bonding plane preliminary treatment, also can be by user's purposes supply (or recommendation) silane coupling agent.
For further improving the anti-pollution flashover ability of insulator, can be coated with the silicon rubber antifouling flush paint to glass of the present invention (porcelain) matter part, also can be at the synthetic full skirt of the bonding enlarged diameter type of the upper surface of upper umbrella disc of the present invention.
The present invention is kind of the invention about product, also is simultaneously the technical scheme that existing insulator is transformed.Existing insulator becomes novel insulator after transforming, anti-fouling flashover performance is greatly improved, and mounting or dismounting string performance does not reduce again.A large amount of linked network insulators and stock's insulator are transformed, can produced huge benefit aspect the economical operation of guarantee power grid security.Synthetic full skirt of the present invention is fixed on the below of existing insulator umbrella disk, allows the maintainer to trample the climbing insulator string.
When live line working dismounting insulator string of the present invention, suggestion grips the outer exposure locking pin that insulating bar is upwards provoked synthetic full skirt by a people, and another people grips the insulating bar of band pin removal and extracts or push locking pin.Also said action bars front end can be made the shape at the suitable pencil tip of length thickness, provoke the outer of synthetic full skirt simultaneously and push away by a people and pull out locking pin.Be same as typical operation in addition.