Summary of the invention
The present invention is used to overcome the defective of prior art and a kind of finishing mill device capable for the treatment of side bulge in medium width cold rolled coiled steel band is provided, and this device is basic " snare drum " defective of eliminating by changing roll profile.
The alleged problem of the present invention is realized by following technical scheme:
A kind of finishing mill device capable for the treatment of side bulge in medium width cold rolled coiled steel band, comprise the tandem mill frame that is arranged in order in the formation, each frame is provided with upper and lower working roll and upper and lower backing roll, its special feature is: described working roll 1 is the curve roller, be that work roll surface outline line 1-1 is the curve that is symmetrically distributed with body of roll center line, described curve is determined by following formula:
L in the formula
wBe barrel length, C value-0.020~-0.100mm, l
sBe barrel length l
w0.2~0.5 times, α
sIt is 180 °~360 °.
Above-mentioned finishing mill device capable for the treatment of side bulge in medium width cold rolled coiled steel band, the roller shoulder site surface outline line 2-1 of described backing roll 2 adopt as lower curve:
δ in the formula
0Value 0.50mm~2.00mm, l
zValue 50mm~120mm, α value 2~5.
Above-mentioned finishing mill device capable for the treatment of side bulge in medium width cold rolled coiled steel band, the roller shoulder site surface outline line 2-2 of described backing roll 2 also can adopt following two sections broken lines:
δ in the formula
1Value 0.20~1.00mm, z
1Value 40~80mm, k
1Value 0.0020~0.0050, k
2Value 0.0100~0.0350, l
zValue 50mm~120mm.
Above-mentioned finishing mill device capable for the treatment of side bulge in medium width cold rolled coiled steel band, described top working roll adopt curve roller, bottom working roll to adopt common plain-barreled roll or bottom working roll to adopt curve roller, top working roll to adopt common plain-barreled roll or upper and lower working roll to adopt identical curve roller.
The major defect snare drum problem of broadband cold-rolled steel coils is improved existing hot-rolled process finishing mill device in the present invention is directed to, and its each frame working roll adopts the particular curve roll shape of middle part indent; Each rack support roller adopts shoulder to form the curve roll shape of chamfering with curve or broken line.After the improvement, solve " snare drum " problem substantially, shown that through on probation this art designs is reasonable, easy to operate, can obviously reduce " snare drum " defective, improved lumber recovery, the qualification rate of hot-strip in the cold rolling process.The present invention can make full use of existing equipment, needn't use too much investment just can solve " snare drum " problem, simple, the realization easily of method, and do not influence original technological process of production.
The specific embodiment
Referring to Fig. 4, the present invention includes and arrange 7 finishing mill F1~F7 from left to right successively, upper and lower working roll 1 and upper and lower backing roll 2 all are set on each frame, for solving steel band snare drum problem, the present invention has at first carried out optimal design to working roll body of roll axis direction contour curve, the working roll of optimizing is the particular curve roll shape of body of roll middle part indent, its roll shape is in conjunction with suitable bending roller force setting value, can improve band steel section configuration, reduce because obvious edge thickening appears in section configuration, reach the purpose of improving plate shape condition simultaneously.Referring to Fig. 1, work roll surface outline line 1-1 is the curve that is symmetrically distributed with body of roll center line, and described curve is determined by following formula:
In the formula, C, l
s, α
sBe in conjunction with rolling scaduled, the constant definite (optimization aim is that even roller presses the power distribution indirectly, and the method for optimization is to reduce the peak value of roll gap pressure) according to optimization aim.C value-0.020 in the formula~-0.100mm, l
sBe barrel length l
w0.2~0.5 times, α
sBe 180 °~360 °, b/2 is wide half of plate, l
w/ 2 is half of barrel length, and D is a roller diameter.
After working roller was determined, need further designed the roll shape of backing roll.For pressing power indirectly, even roller distributes, improve the wearing and tearing of backing roll limit portion, improve the service life of backing roll, according to the backing roll roll shape of scene use and the typical rolling scaduled corresponding rules that provide, adopt the analysis software of band steel of hot strip mill section configuration, carry out the analog computation analysis, the shoulder roller curve of backing roll is optimized design.Referring to Fig. 2, according to the requirement of roll shape optimization aim (evenly roll gap pressure distributes), the power function curve below the roller shoulder position contour curve 2-1 of backing roll 2 adopts:
δ in the formula
0, l
z, α is the constant of determining according to optimization aim, wherein δ
0Value 0.50mm~2.00mm, l
zValue 50mm~120mm, α value 2~5.
Referring to Fig. 3, be design and the manufacturing processing of simplifying backing roll, the chamfering that backing roll shoulder site surface outline line 2-2 also can adopt two sections broken lines to constitute,
l
zBe the length of chamfering, δ in the formula
1, z
1, k
1, k
2It also is the constant of determining according to optimization aim.δ
1Value 0.20~1.00mm, z
1Value 40~80mm, k
1Value 0.0020~0.0050, k
2Value 0.0100~0.0350, l
zValue 50mm~120mm.
The present invention can be as required, and top working roll adopts curve roller, bottom working roll to adopt common plain-barreled roll or bottom working roll to adopt curve roller, top working roll to adopt common plain-barreled roll or upper and lower working roll to adopt identical curve roller.
The processing of above-mentioned backing roll and working roll all is accurately to process on numerically control grinder.Requirement guarantees enough cool times before the working roll grinding, eliminates the influence of residual heat roll shape, makes that machine roll shape situation is gone up in the roll shape reflection after the grinding really.After being equipped with above-mentioned roll shape,, reduce rolling milimeter number in conjunction with certain bending roller force, adjust rolling procedure, be rolled under essentially identical rolling mill practice condition, can shut out satisfactory hot rolled plate, " snare drum " degradation rate after this hot rolled plate is cold rolling can drop to below 3%.
2 embodiment below are provided
Broadband production line in certain hot rolling, mm finishing mill unit have 7 rolling mill F1~F7, working roll barrel length l
wBe 900mm, roller footpath D is 350~480mm.The backing roll barrel length is 800mm, and roller directly is 730~850mm.
First test of carrying out on this production line, F1~F7 backing roll all adopts two sections broken lines, chamfering height δ
0Be 0.7mm, l
zBe 80mm, δ
1, z
1, k
1, k
2Be respectively 0.2mm, 55mm, 0.0036,0.020.F1~F7 bottom working roll is a plain-barreled roll, and top working roll adopts above-mentioned curve roller, and b/2 is 360mm, c, l
s, α
sSee the following form etc. parameter:
|
On the F1 |
On the F2 |
On the F3 |
On the F4 |
On the F5 |
On the F6 |
On the F7 |
α
s(degree)
|
270° |
270° |
270° |
270° |
270° |
270° |
270° |
C(mm) |
-0.10 |
-0.10 |
-0.075 |
-0.055 |
-0.075 |
-0.065 |
-0.030 |
l
s(mm)
|
225 |
225 |
225 |
225 |
220 |
225 |
225 |
Test rolling unit such as following table:
Sequence number |
Steel grade |
Specification |
The piece number |
Remarks |
① |
Q235 |
4.0*520 |
5 |
Hot rolling material |
② |
Q235 |
3.0*520 |
5 |
The transition material |
③ |
Q195L |
3.5*720 |
37 |
Main stocking (cooling rolls) |
④ |
Q195L |
3.0*720 |
52 |
Main stocking (cooling rolls) |
Add up to |
|
|
99 |
|
Result of the test: cold rolling material 57 volumes of part in the main stocking, through cold rolling back check snare drum descending series 1 volume, snare drum degradation rate is 1.75%.
Second test carrying out on this production line, F1~F7 backing roll all adopts two sections broken lines, chamfering height δ
0Be 1mm, l
zBe 80mm, δ
1, z
1, k
1, k
2Be respectively 0.2mm, 55mm, 0.0036,0.0320.F1~F7 bottom working roll is a plain-barreled roll, and top working roll adopts above-mentioned curve roller, and b/2 is 360mm, c, l
s, α
sSee the following form etc. parameter:
|
On the F1 |
On the F2 |
On the F3 |
On the F4 |
On the F5 |
On the F6 |
On the F7 |
α
s(degree)
|
270° |
270° |
270° |
270° |
270° |
270° |
270° |
C(mm) |
-0.09 |
-0.09 |
-0.075 |
-0.075 |
-0.045 |
-0.045 |
-0.030 |
l
s(mm)
|
225 |
225 |
225 |
225 |
220 |
225 |
225 |
Test rolling unit such as following table:
Sequence number |
Steel grade |
Specification |
The piece number |
Remarks |
① |
Q235 |
4.0*520 |
5 |
Hot rolling material |
② |
Q235 |
3.0*520 |
5 |
The transition material |
③ |
08AL |
3.5*710 |
47 |
Main stocking (cooling rolls) |
④ |
Q195L |
3.0*720 |
69 |
Main stocking (cooling rolls) |
Add up to |
|
|
127 |
|
Result of the test: cold rolling material 117 volumes of main stocking are 1 volume through checking out snare drum degradation volume number after cold rolling, and snare drum degradation rate is 0.85%.