CN101019794B - Absorbent article having stain resistant properties - Google Patents

Absorbent article having stain resistant properties Download PDF

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Publication number
CN101019794B
CN101019794B CN 200710084039 CN200710084039A CN101019794B CN 101019794 B CN101019794 B CN 101019794B CN 200710084039 CN200710084039 CN 200710084039 CN 200710084039 A CN200710084039 A CN 200710084039A CN 101019794 B CN101019794 B CN 101019794B
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sanitary towel
value
color
average
thin film
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CN 200710084039
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CN101019794A (en
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D·古别尔尼科
P·W·杰克逊
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Johnson and Johnson Consumer Inc
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麦克内尔-Ppc股份有限公司
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Priority claimed from US11/550,149 external-priority patent/US8148597B2/en
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Publication of CN101019794A publication Critical patent/CN101019794A/en
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Abstract

The present invention provides a sanitary napkin including a body facing surface, a portion adapted to be arranged over the vaginal opening during use, a first colored portion, said colored portion extending over at least the portion of the napkin to be placed over the vaginal opening during use, a noncolored portion, wherein said first colored portion has a first color as measured from said bodyfacing surface prior to staining, wherein the first colored portion has a second color as measured from said body facing surface after staining, wherein the first color has an average L value greaterthan 80; and wherein delta-a<*> between said first color and said second color is less than 18.

Description

Absorbent article with stain resistant properties
The cross reference of related application
The application requires the priority of the 60/772nd, No. 684 application of submission on February 13rd, 2006, and the full content of this application is included this paper by reference in.
Invention field
The present invention relates generally to absorbent article such as sanltary towel.More specifically, the present invention relates to have the sanitary towel of improved stain resistant properties.
Background of invention
The sanitary towel that is used for absorbing through liquid is well known in the art.The most of sanitary towels that use at present comprise the impermeable barrier layer of cover layer, liquid of fluid permeable and be arranged in cover layer and barrier layer between absorption system.Described absorption system can comprise single layer of absorbent material or can comprise multilamellar.
The shortcoming of the prior art goods of the above-mentioned type is, in case be absorbed in the goods just and can see redness through liquid from this product surface through liquid.See from this product surface and to be thought ugly and unwanted by user through the redness of liquid.
It is to make to see through the visuality of liquid minimum from product surface after liquid is absorbed into goods that " the sheltering " of having made in the prior art in view of the above problems, attempted through the dyeing that liquid causes.Disclosed in the prior art and variously be fit to shelter through liquid, namely be used for preventing through the descried goods configuration of liquid.
Although the goods of some prior aries can effectively be sheltered through liquid, have been found that these goods have some shortcoming.。For example, disclosed many prior art goods that are fit to shelter through liquid adopt dark-coloured layer to hide through liquid in the prior art, make not in sight.Yet this dark-coloured layer also can be seen and do not discovered with needing from sanitary towel's end face, and is unhygienic or unclean because dead color means sanitary towel.
Do not like seeing through liquid from sanitary towel's end face that they do not wish to can't see fully or shelter through liquid yet although also have been found that user.Especially, we find that user wishes to see through liquid from sanitary towel's end face, because make relieved their menstruation of user be in health status through the existence of liquid.
Therefore, an object of the present invention is to provide and a kind ofly can see the red minimized sanitary towel through liquid that sanitary towel's end face is occurred from sanitary towel's end face.In addition, another object of the present invention provides and a kind ofly has these characteristics but can't see before use dark-coloured sanitary towel from the surface of sanitary towel's body-facing.
Summary of the invention
In view of from above-mentioned purpose, the invention provides a kind of sanitary towel that comprises following part: the surface of body-facing; In use be fit to be arranged in the part on the vaginal opening; The first coloured moiety, described coloured moiety extends beyond at least a portion and will be placed on sanitary towel on the vaginal opening during use; Colourless part; Wherein said the first coloured moiety has front the first color that records from the surface of described body-facing of dyeing, wherein said the first coloured moiety has rear the second color that records from the surface of described body-facing of dyeing, and the average L-value of wherein said the first color is greater than 80; And the Δ a between wherein said the first color and described the second color *Less than 18.
The accompanying drawing summary
Fig. 1 a is the sketch map for the three-dimension film of absorbent article of the present invention;
Fig. 1 b is that the part of thin film shown in Fig. 1 a of obtaining of the line 1B along Fig. 1 a cuts off perspective view;
Fig. 1 c is the amplification microphotograph of three-dimension film shown in Fig. 1 a, has shown its end face;
Fig. 1 d is the amplification microphotograph of three-dimension film shown in Fig. 1 c, has shown its bottom surface;
Fig. 1 e be as described in second embodiment for the sketch map of the three-dimension film of absorbent article of the present invention;
Fig. 1 f is that the part of thin film shown in Fig. 1 e that obtains along the line of Fig. 1 e " 1f " cuts off perspective view;
Fig. 1 g is the microphotograph of three-dimension film end face shown in Fig. 1 e;
Fig. 1 h is the microphotograph of three-dimension film bottom surface shown in Fig. 1 g;
Fig. 1 i is the amplification microphotograph of a three-dimension film part shown in Fig. 1 g, and described part is corresponding to the film portion that is centered on by the ring among Fig. 1 e " 1f ";
Fig. 1 j is the microphotograph of the part of three-dimension film shown in Fig. 1 i, has shown its bottom surface;
Fig. 2 is the sketch map for the manufacture of a kind of three-dimensional profile (topographical) support member of the used thin film of absorbent article of the present invention;
Fig. 3 is the laser engraving workpiece with the sketch map of the equipment of the three-dimensional profile support member that is formed for making the used thin film of absorbent article of the present invention;
Fig. 4 is the sketch map of the computer control system of equipment shown in Figure 3;
Fig. 5 is that the laser engraving workpiece is with the diagram of manufacturing for the manufacture of the file (file) of the three-dimensional profile support member of porous membrane shown in Fig. 1 a-1d;
Fig. 5 a is the diagram of file shown in Figure 5, has shown its amplifier section;
Fig. 5 b is that the laser engraving workpiece is with the diagram of manufacturing for the manufacture of the file of the three-dimensional profile support member of porous membrane shown in Fig. 1 e-1j;
Fig. 5 c is the illustrated amplifier section of file shown in Fig. 5 b, has shown the file part that is centered on by the ring 5c among Fig. 5 b;
Fig. 5 d is the illustrated amplifier section of file shown in Fig. 5 b, has shown the file part that is centered on by the ring 5d among Fig. 5 b;
Fig. 5 e is the illustrated amplifier section of file shown in Fig. 5 d, has shown the file part that is centered on by the ring 5e among Fig. 5 d;
Fig. 6 is the microphotograph with the workpiece behind the file engraving of Fig. 5;
Fig. 6 a is the microphotograph with the workpiece behind the engraving of file shown in Fig. 5 b-5e;
Fig. 6 b is the amplifier section of workpiece shown in Fig. 6 a, and described amplifier section is corresponding to the zone that is centered on by the ring 6b among Fig. 6 a;
Fig. 7 is placed on the sketch map that being used on the film-forming apparatus made the support member of thin film of the present invention;
Fig. 8 is the sketch map of making the equipment of porous membrane of the present invention;
Fig. 9 is the sketch map around part shown in Figure 8;
Figure 10 utilizes raster scanning boring to punch with the diagram of manufacturing for the manufacture of the file of the three-dimensional profile support member of porous membrane at workpiece;
Figure 11 is the top view of absorbent article of the present invention;
Figure 12 is the decomposition diagram of absorbent article shown in Figure 10; With
Figure 13 is the perspective view of an absorbent article part shown in Figure 10, and part has cut off its some layers to show substructure.
Detailed Description Of The Invention
The present invention relates to have the absorbent article of improved stain resistant properties, such as sanltary towel.More specifically, sanitary towel of the present invention can make sanitary towel's liquid-absorbing minimum by " redness " outward appearance of liquid, makes simultaneously sanitary towel that the overall appearance of light was arranged before dyeing.
Here the color measuring that provides adopts CIE La *b *Color system.La *b *Color system is also referred to as Hunter color, is that those skilled in the art know.La *b *System and eyes are to brightness or luminosity and relevant to the sensitivity of change color.L-value has reflected when eyes observes color sensitivity to brightness when dead color becomes light tone and bleach from ash.The L of the black surface that does not reflect is defined as 0, and the L that the white surface of fluorescence do not occur is defined as 100.Variable a *The ratio of the reflectance of expression electromagnetic spectrum green area and the reflectance of red area, variable b *The ratio of the reflectance of expression electromagnetic spectrum blue region and the reflectance of yellow area.
Term " color " generally includes and comprises black and white each value in the interior colour space.Yet for purposes of this application, when describing " coloured moiety " of goods with term " color " or " coloured " in the literary composition, it does not comprise black and white.In the literary composition, black be defined as L<25 ,-2<a *<2 and-2<b *<2.In the literary composition, be defined as in vain L>90 ,-2<a *<2 and-2<b<2.The replaceable in the text use of term " colourless " and white.
L, a in " coloured " zone of the sanitary towel 800 that hereinafter describes in detail except as otherwise noted, *And b *Value is the value that records from the surface 801 of sanitary towel's body-facing with the 3mm aperture by Minolta CR-321 color measurement system.
With reference to Figure 11, the figure illustrates first embodiment of the present invention, sanitary towel 800 has shown the surface 801 of its body-facing.Sanitary towel 800 generally includes at least one first coloured moiety 802 and at least one colourless part 803.Coloured moiety 802 is arranged in the sanitary towel, thereby at least a portion of described coloured moiety 802 is positioned at the sanitary towel zone that can cover in use vaginal opening.Sanitary towel 800 comprises an imaginary cross central line " a " and an imaginary longitudinal centre line " b ".In the embodiment of sanitary towel 800 shown in Figure 11, coloured moiety 802 extends longitudinally centrage " b " and extends.In addition, coloured moiety 802 is with regard to longitudinal centre line " b " and cross central line " a " symmetry.
Sanitary towel 800 can choose wantonly and comprise the second coloured moiety 804.In embodiment of the present invention shown in Figure 11, the second coloured moiety 804 is made of the colour circle 805 that has of the basically ovalize of arranging around the first coloured moiety 802.Ring the 805 and first coloured moiety 802 separates arrangement, keeps apart thereby achromatic region 806 will encircle the 805 and first coloured moiety 802.The width " c " (seeing Figure 12) of preferred ring 805 is between 1mm and 5mm.Preferably, shown in Figure 11-13, ring 805 is " continuous ", namely encircle 805 and do not interrupted by any colourless part, but fully around the continuous color band of the first coloured moiety 802.
It seems that from the surface 801 of sanitary towel's body-facing the first coloured moiety 802 preferably extends beyond the about 15-40% in 800 absorption portion surface of sanitary towel.For purposes of the present invention, " sanitary towel's absorption portion " do not comprise the sanitary towel zone that territory, pterion 807 limits.In embodiment of the present invention shown in Figure 11, the terminal edge of sanitary towel's absorption portion is limited by the outer rim 847 of transfer layer 846.From sanitary towel's body-facing apparently, there is colour circle 805 preferably to extend beyond the about 3-12% in 800 absorption portion surface of sanitary towel.Therefore, from sanitary towel's body-facing apparently, whole coloured moieties of sanitary towel 800, as comprise the first coloured moiety 802 and the second coloured moiety 804, extend beyond the about 18-52% of sanitary towel's 800 absorption portion.
The embodiment of the sanitary towel 800 shown in Figure 12-13 comprises cover layer 842, the first absorbed layer 846, the second absorbed layer 848, nonferrous layer 849 and barrier layer 850.
In one embodiment of the invention, nonferrous layer 849 is goods " intermediate layers ", i.e. layer between cover layer 842 and barrier layer 850.As shown in figure 12, nonferrous layer 849 can be the independent layer that separates with 848 with absorbed layer 846.For example, nonferrous layer 849 can comprise tissue layer that is arranged between cover layer 842 and the transfer layer 846 and so on, and tissue layer has in advance seal coloured moiety thereon.Perhaps, nonferrous layer can comprise the first absorbed layer 846 and/or the second absorbed layer 848.Perhaps, nonferrous layer can comprise cover layer or inner surface, and is namely not surperficial in the face of the barrier layer of clothes.Can choose wantonly pigment or dyestuff are applied to selected layer to produce coloured zone, such as 802 and 804.The type that is applicable to dyestuff of the present invention and pigment with and applying method be proficient in well-known to those having ordinary skill in the art.
Although above-mentioned coloured moiety 802 and 804 can be the many colors in the chromatograph, find specific blue particularly useful to the present invention.Specifically, L-value between about 60 and 85, a *Between about-3.0 and-12.0, while b *Blueness between about-6.5 peace treaties-15.0 is particularly useful to the present invention.These L, a *And b *Value is directly to record from the layer that applies color with the 3mm aperture by the MinoltaCR-321 color measurement system.
When from the surface measurement of goods body-facing, coloured moiety 802 and 804 preferred L-value are about 80-92, a *Value is being made an appointment with between-6.0 and-3.5 b *Value is approximately between-5.0 peace treaties-10.0.More preferably, the L-value of described coloured moiety is about 85-92, a *Value is being made an appointment with between-5.5 peace treaties-4.0 b *Value is about-7.0 and-9.0.
The below will describe the every one deck in cover layer 842, the first absorbed layer 846, the second absorbed layer and the barrier layer 850 in further detail.
Cover layer
Cover layer 842 is preferably porous film material, and more preferably cover layer 842 is porous film materials that hereinafter with reference Fig. 1 a-1j describes type more in detail.Being used for preferred porous membrane cover layer of the present invention can obtain by commercial, and it is used to McNeil-PPC, the Stayfree DryMaxUltrathin Napkin that Inc. individual product branch company (Skillman, NJ) produces.
With reference now to Fig. 1 a-1d,, these figure have described as described in an embodiment of the present invention porous membrane 10.Thin film 10 comprises many supports 12 that repeat to interconnect.In the embodiment shown in Fig. 1 a-1d, each support 12 comprises relative stub area 12a and 12b and relative sidewall 12c and 12d.Stub area 12a and 12b are spaced from each other separately, and relative sidewall 12c and 12d are spaced from each other separately.In the specific embodiments shown in Fig. 1 a-1d, each support 12 and adjacent stent 12 interconnection.More specifically, as shown in the figure, each support 12 " is shared " sidewall 12c, the 12d that shares with the support 12 of direct neighbor.Equally, each support 12 is shared stub area 12a, the 12b that shares with direct neighbor support 12.Porous membrane 10 also comprises the first and second Crossware 14a and 14b.As shown in the figure, Crossware 14b extends to the opposing sidewalls 12d of support 12 from the first side wall 12c.Equally, Crossware 14a extends to relative stub area 12b from stub area 12a.In the embodiment of the present invention shown in Fig. 1 a-1e, show that Crossware 14a and 14b intersect in support central authorities.In addition, in the embodiment of the present invention shown in Fig. 1 a-1e, the mutually orthogonal arrangement of Crossware 14a and 14b.
Although the embodiment of the present invention shown in Fig. 1 a-1d show that porous membrane 10 has two Crossware 14a and 14b, also can only adopt a Crossware, as long as this Crossware extends across the open area that support 12 limits.Equally, although support 12 is shown as hexagon usually, support 12 also can adopt other shape.Crossware 14a and 14b width " a " (seeing Fig. 1 b) separately should be in about 4.0 mils to the scope of about 24.0 mils (1 mil=.001 inch).Crossware 14a and 14b length " b " (seeing Fig. 1 b) separately should be in about 30.0 mils to the scope of about 150.0 mils.Find out that from Fig. 1 a is the easiest thin film 10 can be chosen wantonly and comprise a plurality of knobs 11 that are arranged in film surface etc.
Thin film 10 also comprises many holes 16.Each hole 16 is limited by at least a portion of support 12 and at least a portion of one of Crossware 14a and 14b.With reference now to Fig. 1 b,, this figure is that the part of the thin film shown in Figure 1 10 that obtains of the line 1B along Fig. 1 a cuts off perspective view.Each hole is limited by at least a portion and the part support support 12 of each Crossware 14a and 14b.More particularly, find out from Fig. 1 b is the easiest that each hole 16 is limited by the respective inner walls 22,24 of holder part 12 each sidewall 12c, 12d.Each hole 16 also by the respective inner walls 26 of Crossware 14b or 28 and the respective inner walls 30,32 of Crossware 14a limit.At last, each hole 16 is limited by each inwall 34,36 of associated end zone 12a, 12b.
Again with reference to figure 1b, thin film 10 is usually included in the first end face 18 that is generally the plane and the second relative bottom surface 21 that is generally the plane in imaginary plane 25 in the imaginary plane 23.The end face 38 of sidewall 12c and 12d and the end face of stub area 12a and 12b 40 are coplanar with plane 23.Yet the end face 42 of Crossware 14a and 14b and 44 is with respect to plane 23 depressions.More particularly, the end face 42 and 44 of Crossware 14a and 14b is positioned at the plane 27 that is under plane 23 and 25.Preferably, the end face 42 of Crossware 14a and 14b and 44 end faces 18 depressions with respect to thin film, namely with respect to plane 23 depressions, cup depth in about 3.0 mils to the scope of about 17.0 mils.The end face 42 of Crossware 14a and 14b and 44 should be basically parallel to imaginary plane 23 and 25.
The inwall 22,24 of sidewall 12c and 12d, the inwall 26,28 of Crossware 14a, the inwall 30,32 of Crossware 14b, and the inwall 34,36 of stub area 12a, 12b limiting hole 16 together, and extend under each comfortable plane 25 of these inwalls, thereby the bottom opening in each hole 16 is positioned under the base plane 21 of thin film, namely is positioned under the imaginary plane 25.More particularly, the inwall 22,24 of sidewall 12c and 12d, the inwall 26,28 of Crossware 14a, the inwall 30,32 of Crossware 14b, thereby and the inwall 34 of stub area 12a, 12b, 36 bottom opening in each hole is positioned at be in imaginary plane 29 under the imaginary plane 23,25 and 27 to downward-extension.Notice that imaginary plane 23,25,27 and 29 is parallel to each other basically.
Because the end face 42 of Crossware 14a and 14b, 44 end face 18 depressions with respect to thin film 10, namely with respect to imaginary plane 23 depressions, the end face 18 of thin film 10 and the end face 42 of Crossware, 44 can effectively limit first-phase to large hole.The hole that Crossware 14a and 14b are larger with this is divided into the hole of four less, and its bottom opening by each hole 16 is communicated with larger hole from the end face 42 of Crossware 14a and 14b, 44.In other words, in each frame member 12, relatively large hole is limited between plane 23 and the plane 27, and the hole that is communicated with described larger hole of numerous less is limited between plane 27 and the plane 29.In the embodiment shown in Fig. 1 a-1d, the area that is limited at the less hole of between plane 27 and the plane 29 each is less than being limited at 1/4 of the larger hole gross area between plane 23 and the plane 27.In adopting the embodiment of single Crossware, the area in the respectively less hole that is limited by Crossware is less than 1/2 of the larger hole gross area.For the simple of figure and purpose clearly, prompting reader's above-mentioned " less " and " larger " hole all use reference number 16 to represent in the text.
With reference now to Fig. 1 e-1j,, it has been described such as the described porous membrane 100 of second embodiment of the present invention.Fig. 1 e-1j adopt with the identical or similar reference number of the used reference number of Fig. 1 a-1d represent with described in Fig. 1 a-1d with above-mentioned identical and/or corresponding structure.
From Fig. 1 e with 1g is the easiest finds out that thin film 100 comprises at least one first 102 and at least one second portion 104.As mentioned above, first 102 is limited by a plurality of supports 12 that repeat to interconnect, and described support defines a plurality of holes 16.In the embodiment shown in Fig. 1 e-1j, each support 12 comprises relative stub area 12a and 12b and relative sidewall 12c and 12d.Porous membrane 100 also comprises the first and second Crossware 14a and 14b.The width of Crossware 14a and 14b " a " should be in about 4.0 mils to the scope of about 24.0 mils.Crossware 14a and 14b length " b " separately should be in about 30.0 mils to the scope of about 150.0 mils.The end face 42 of preferred Crossware 14a and 14b and 44 end faces 18 depressions with respect to thin film, namely with respect to plane 23 depressions, cup depth in about 3.0 mils to the scope of about 17.0 mils.
With reference to figure 1f, thin film 100 be usually included in the imaginary plane 23 basic for the end face 18 on plane with imaginary plane 25 in, substantially be the second relative bottom surface 21 on plane.Formed sidewall 12c in stub area 12a and 12b and Crossware 14b and sidewall 12c and the 12d intersection region and part 12c ' and the 12d ' of 12d, thereby at least a portion top surface in these zones are with respect to imaginary plane 23 depressions.In the specific embodiments of the thin film 100 shown in Fig. 1 f, sidewall 12c in stub area 12a and 12b and Crossware 14b and sidewall 12c and the 12d intersection region and part 12c ' and the 12d ' of 12d have " w " shape or sinusoidal wave form substantially, and cross section defines a pair of paddy (swale) 111 and is arranged in peak 113 between the paddy 111.As shown in the figure, the end face of the thin film 115 in paddy 111 zones is positioned at the plane 35 with respect to imaginary plane 23 depressions.Specifically, plane 35 is between plane 23 and plane 25.Preferred paddy 111 with respect to the degree of depth of plane 23 depression deepest points about 2 to about 5 mils.
Although in particular 100, sidewall 12c in stub area 12a and 12b and Crossware 14b and sidewall 12c and the 12d intersection region and part 12c ' and the 12d ' of 12d basically form " w " shape cross section, but these zones can form other shape and configuration, wherein, Crossware 14a and 14b cave in respect to plane 23 with those regional interior at least a portion top surface that support 12 intersects.By forming thin film 100 in those zones that intersect at Crossware 14a and stub area 12a and 12b and in those zones that Crossware 14b and sidewall 12c and 12d intersect, so that at least a portion of thin film is with respect to plane 23 depression, thereby improved the discernable pliability of thin film.Although in the specific embodiments of the present invention shown in Fig. 1 f, thin film 100 is to form in the part 12c ' of endways regional 12a and 12b and sidewall 12c and 12d and the 12d ', thereby at least a portion film surface only has one with respect to the thin film of plane 23 depressions with respect to plane 23 depressions but also can construct in these zones.For example, can only have part 12c ' and 12d ' depression or can only have stub area 12a and 12b depression.
Find out that from Fig. 1 e is the easiest the second portion 104 of porous membrane 100a comprises and diacritic more than second hole 106 visually, more than first hole 16.In the text expression " visually can be distinguished " in term, shape and/or the size in each hole 16 are fully different in the shape in each more than second hole 106 and/or size and more than first hole 16, when by perusal, each more than second hole 106 visually can be distinguished with each more than first hole 16.In the one embodiment of the invention shown in Fig. 1 e-1j, each more than second hole 106 is generally the ellipse of have major axis " y " and minor axis " z ".Major axis " y " and minor axis " z " length separately should be in about 5 mils to the scopes of about 150 mils.In one embodiment, about 43 mils of the length of major axis, about 16 mils of the length of minor axis.In preferred embodiment of the present invention, each 106 space, more than second hole, when measuring along horizontal line to the center of horizontal adjacent holes from the center in a hole, spacing distance " n " is that about 10 mils are to about 100 mils, simultaneously, each more than second hole 106 and vertical adjacent holes 106 spaces, when measuring along the diagonal that connects each center, hole to the center of vertical adjacent holes from the center in a hole, spacing distance " o " is that about 10 mils are to about 70 mils.In specific embodiments of the present invention, distance " n " is 40 mils, and distance " o " is 34 mils.
Pattern, labelling, literal etc., perhaps their combination are arranged to form in more than second hole 106 necessarily style.For example, in the embodiment of the present invention shown in Fig. 1 e and the 1g, more than second hole 106 is arranged in the butterfly pattern.Although described the butterfly pattern in embodiment of the present invention of reference Fig. 1 e-1j demonstration and description, any other pattern also is possible.
Thin film 100 shown in Fig. 1 e-1j also has more than first hole 16 and more than second border 108 that hole 106 separates.Preferably, when detecting by an unaided eye, the shape on border and size and each more than first hole 16 and each more than second hole 106 are visually diacritic.The width " x " (seeing Fig. 1 e) on preferred border 108 is in the scope of about 25 mils and 90 mils.In preferred embodiment of the present invention, border 108 is imperforate.The surface that is positioned at the thin film 109 in the zone that is limited by border 108 should be with respect to end face 108 depressions that substantially are the thin film on plane.In other words, be limited to the surface of the thin film 109 in the border 108 with respect to plane 23 depressions.The surface of thin film 109 should be with respect to plane about 2 mils of 23 depressions to about 5 mils.The film surface of limited boundary 108 self should be positioned at plane 23.
Border 108 should be engaged in more than second hole 106 and visually form pattern, labelling, literal etc.For example, shown in the embodiment of thin film 100, the border cooperates with more than second hole 106 and forms the butterfly pattern.
Although for easy, Fig. 1 e has only shown a butterfly, and many this elements can occur at the film surface interval.For example, in a specific embodiments, thin film can have the many this butterfly that the interval occurs on thin-film material.In addition, the pattern of different sizes be can adopt, for example, in a specific embodiments, a plurality of relatively large butterflies and a plurality of relative little butterflies adopted on the same thin film.
Porous membrane of the present invention should have about 20-30% open area.Open area can be determined by image analysis measurement perforate and not perforate (or plane) zone.In fact, image analysis converts the optical image of optical microscope to be fit to processing the signal of telecommunication.The electron beam image of lining by line scan.Output signal changes with illumination when each row of scanning.White portion produces relatively high voltage and the relatively low voltage of black region generation.Produced the image of porous shaping membrane, in this image, the hole is white, and the solid section of thermoplastic is various grey levels.
Solid area is finer and close, and the gray area of generation is darker.Every delegation in the image of measuring is divided into sample point or pixel.Adopt following equipment to carry out above-mentioned analysis: by the Quantimet Q520 image analyzer (v.5.02B software and Grey Store Option are housed) of LEICA/Cambridge Instruments Ltd. sale, with the Olympus SZH microscope coupling with transillumination substrate, plane 1.0 * object lens and 2.50 * eyepiece.Image can be produced by DAGE MTICCD72 video camera.
The representative sample of each material to be analyzed is placed on the microscope desk, be set as 10 in the microscope amplification * obtain picture rich in detail at video screen down.Field measurement by representative area is determined open area.The Output rusults of Quantimet program has provided meansigma methods and the standard deviation of each sample.
The suitable initial thin film of making the three-dimensional porous thin film of the present invention is a kind of thin, continuous, unbroken thermoplastic polymeric material's thin film.This thin film is that vapor permeable or steam are impermeable; But its embossing or not embossing; Can carry out Corona discharge Treatment at one or two first type surfaces of its first type surface, perhaps can be without this Corona discharge Treatment; Can after thin film forms, carry out the surfactant processing by surfactant is coated with, sprays or is printed onto on the thin film to it, perhaps can before thin film forms, surfactant be mixed the thermoplastic polymeric material as batching.Thin film can comprise any thermoplastic polymeric material, comprising but be not limited to: polyolefin, such as high density polyethylene (HDPE), linear low density polyethylene (LLDPE), Low Density Polyethylene, polypropylene; The copolymer of alkene and vinyl monomer is such as the copolymer of ethylene and vinyl acetate or vinyl chloride; Polyamide; Polyester; Polyvinyl alcohol; And the copolymer of alkene and acrylic monomers, such as the copolymer of ethylene and ethyl acrylate and ethyl methacrylate (ethylenemethacrylate).Also can use the thin film that contains two or more this polymeric material mixture.According to the test determination that ASTM D-882 number test carried out with the pawl speed (jaw speed) of 50 inch per minute clocks (127 cm per minute) on the Instron testing equipment, vertical (MD) of initial thin film to be bored a hole and horizontal (CD) extend should be at least 100%.The thickness of initial thin film should be evenly, and can about 0.5 to about 5 mils or about 0.0005 inch (0.0013cm) to the scope of about 0.005 inch (0.076cm).Can use the thin film of coextrusion, thin film can pass through modification, for example processes with surfactant.Can adopt any known technology, as mould, extrude or initial thin film is made in blowing.
Comprise in the method that thin film of the present invention is bored a hole thin film is placed on the embossing support surface.When thin film is positioned on the support member, it is applied high fluid pressure difference.The pressure reduction of fluid (can be liquid or gas) makes thin film have the picture on surface of embossing support member.If porose in the embossing support member, then cover film portion on the hole and can be broken up by fluid pressure difference and form porous membrane.The method that forms porous membrane is described in detail among the US 5,827,597 of James etc., and this patent is included this paper by reference in.
This three-dimensional porous thin film preferably is disposed across thermoplastic film on the porous support surface with pattern corresponding with required final film shape and forms.Make it softening with its temperature that raises the thermal air current thin film that leads.Then thin film being applied vacuum makes its shape with support surface consistent.The further elongation of film portion that covers on the support member hole forms the hole until break at thin film.
The suitable porous support member of making these three-dimensional porous thin film is the three-dimensional profile support member of making by the laser engraving workpiece.Laser engraving becomes the illustrating in Fig. 2 of exemplary workpiece of three-dimensional profile support member.
Workpiece 102 comprises light wall pipe shape cylinder 110.Workpiece 102 has the middle body 112 of undressed surf zone 111 and laser engraving.The preferred workpiece of making support member of the present invention is the thin-wall seamless pipe of acetal material, and its all residualinternal stresses are released.The wall thickness of workpiece is 1-8mm, more preferably 2.5-6.5mm.The example that is used to form the workpiece of support member is the workpiece of diameter 1-6 foot, long 2-16 foot.Yet its large I is through selecting.Workpiece also can adopt other shape and combination of materials, such as the polymer of acrylic resin, polyurethane, polyester, High molecular weight polyethylene and other available laser beam processing.
With reference now to Fig. 3,, the figure illustrates the sketch map for the equipment of laser engraving support member.Start margin tubular workpiece 102 is fixed on suitable axle or the axle 121, and described axle is fixed into longitudinal axis rotation cylindrical and that make it center on bearing 122 with workpiece.Rotating driver 123 is with controlled velocity live spindle 121.Rotating pulse generator 124 links to each other with axle 121 and monitors the rotation of axle 121, thereby can know at any time its accurate radial position.
Being parallel to and being fixed on outside axle 121 amplitudes of oscillation is one or more guide rails 125, guide rail 125 make balladeur train 126 can by the complete length of axle 121 keep simultaneously and the end face 103 of workpiece 102 between constant clearance.Sledge drive 133 makes balladeur train move along guide rail 125, and balladeur train pulse generator 134 makes balladeur train with respect to workpiece 102 lateral displacement occur.Be fixed on the balladeur train is to focus on platform 127.Focusing on platform 127 is fixed on the focusing guide rail 128.Focusing platform 127 moves both vertically with respect to balladeur train 126 and the device that lens 129 are focused on respect to end face 103 is provided.Focus driver 132 is positioned at and focuses on the platform 127, is used for making lens 129 to focus on.
Focus on the platform 127 and be fixed with lens 129, lens 129 are fixed in the nozzle 130.Nozzle 130 has to be introduced Compressed Gas nozzle 130 with cooling and keeps the device 131 that lens 129 clean.The preferred nozzle 130 that is used for this purpose is described in the United States Patent (USP) 5,756,962 of James etc., and this patent is included this paper by reference in.
Be fixed on the terminal crooked mirror 135 of the condenser lenses 129 that in addition laser beam 136 led on the balladeur train 126.With the laser 137 beam directions end light beam crooked mirror 135 of the crooked mirror 138 of optional light beam with far-end.Although laser 137 directly can be guided into balladeur train 126 and not use the crooked mirror of light beam, the spatial constraints of laser connects so that long-range fixing more desirable with being connected.
When laser 137 was excited, then the light beam 136 of emission reflected guiding lens 129 through the crooked mirror 135 of terminal light beam through the crooked mirror 138 of the first light beam.The approach of laser beam 136 is configured to, if mobile lens 129, then light beam will be by the longitudinal centre line of axle 121.When lens 129 in position the time, light beam can focus on the end face 103, under, on it or near it.
Although this equipment can be used for various laser, preferred laser is the flow at high speed CO that can produce up to 2500 watts of light beams 2Laser.Yet, also can adopt 50 watts the CO that flows at a slow speed 2Laser.
Fig. 4 is the sketch map of the control system of laser engraving equipment shown in Figure 3.When operation laser engraving equipment, the control variable of focal position, rotary speed and lateral velocity is sent to from master computer 142 by wiring 144 and drives computer 140.Drive computer 140 by focusing on platform driver 132 control focal positions.Drive computer 140 by the rotary speed of rotating driver 123 and rotating pulse generator 124 control workpiece 102.Drive computer 140 by the lateral velocity of sledge drive 133 and balladeur train pulse generator 134 control balladeur trains 126.Drive computer 140 and also Drive Status and possible errors are reported to master computer 142.This system can provide front position control and the surface of workpiece 102 effectively is divided into the zonule that is called pixel, and each pixel is made of the rotating driver pulse of fixed qty and the traverse drives pulse of fixed qty.Master computer 142 is also by wiring 143 control laser 137.
Can make by the whole bag of tricks the three-dimensional profile support member of laser engraving.A kind of method of making this type of support member is the combination of surface of the work laser boring and laser milling.
The method of workpiece being carried out laser boring comprises percussion drilling, baked wheaten cake (fire-on-the-fly) punching and raster scanning punching.
Preferred method is the raster scanning punching.In the method, pattern is simplified as rectangle repeat element 141, and an example of this element is shown in Figure 11.This repeat element comprises makes the required full detail of required pattern.Just can obtain larger required pattern when placed side by side when using as class ceramic tile thing and joining end to end in twos.
Repeat element 141 also can be divided into the grid of less rectangle unit or " pixel " 142.Although pixel is normally foursquare, for some purpose, use the pixel of unequal ratio convenient.Pixel self is nondimensional, and the actual size of image is set in the course of processing, namely only sets the length 146 of wide 145 and pixel of pixel in actual punch operation.During punching, the length of pixel is set to the size corresponding to selected balladeur train pulse generator 134 umber of pulses.Equally, the wide size that is set to corresponding to rotating pulse generator 124 umber of pulses of pixel.Therefore, for ease of giving an example, the pixel shown in Fig. 5 a is square; Yet, do not require that pixel is square, but only require that they are rectangles.
Every string pixel represents workpiece by the focal position of a laser.These row are by as required repeatedly with fully around workpiece 102.White pixel represents laser " pass " instruction, " opens " instruction and each black picture element represents laser.So just, obtained the simple binary file that forms by 1 and 0, wherein, 1 (or white) is the instruction of closing laser, and 0 (or black) is the instruction of opening laser.
See back Fig. 4, the content of engraving file sends to the master computer 142 of laser 137 by wiring 143 with the binary form that 1 representative is closed, 0 representative is opened.By changing the time between each instruction, the persistent period of instruction is adjusted to big or small consistent with pixel.After each row file is finished row are being processed, perhaps reprocessing is until all circumference is finished.Although carried out the row instruction, laterally driver is only mobile a little.Set lateral velocity so that the circumference engraving when finishing horizontal driver mobile focusing lens and process the next column pixel by the width of pixel column.Carry out continuously until to arrive file terminal, more in the axial direction duplicate file until reach required width.
In the method, at every turn by producing many narrow otch rather than a large hole at material.Because these otch are that close-packed arrays is also slightly overlapping side by side, its cumulative effects is to have formed the hole.
The method of the three-dimensional profile support member of highly preferred manufacturing laser engraving is to pass through Laser Modulation.Laser Modulation is to be undertaken by the laser power that changes gradually on the pixel by pixel.In Laser Modulation, the instruction that simply opens or closes of raster scanning punching is conditioned the instruction of laser power gradual change scope replacement on each pixel in the Laser Modulation file.Adopt this mode can in once by workpiece, give the workpiece three dimensional structure.
Laser Modulation has some and is better than the advantage that other makes three-dimensional profile support member method.Laser Modulation can be made and not exist because there being the single piece seamless support member of the pattern mispairing that seam causes.Adopt Laser Modulation, can be in single operation but not finish support member in the multi-pass operation, therefore improved efficient and lowered cost.Laser Modulation has been got rid of the pattern alignment issues that may bring problem in the multistep continued operation.Laser Modulation can also be created in the resemblance that has complex geometry on the certain distance.By changing the laser instruction, the accurately degree of depth of controlling feature and shape, and can be formed on the feature that continuously changes on the cross section.Simultaneously, the employing laser engraving can be kept the regular position between each hole.
Again with reference to figure 4, in the Laser Modulation process, master computer 142 can simply " open " or " pass " pattern outside pattern send instructions to laser 137.For example, available 8 (byte) patterns replace simple binary file, can change 256 kinds of possible levels like this power of Laser emission.Adopt byte mode, instruction " 11111111 " order laser shutdown, the whole power of " 00000000 " order Laser emission, and such as the designated command Laser emission of " 10000000 " all may laser power half.
The Laser Modulation file can produce by several different methods.A kind of such method is the computer picture structure image file with 256 color shade levels.In this gray scale, black can represent whole power and white can represent inactivity, the power level between various grey levels therebetween represent.Can show or generate this laser engraving file with many computer picture programs.Utilize this file, thus but can be by the Laser emission power direct engraving three-dimensional profile support member on the pixel adjustment pixel.Though the 8-bit pattern has been described here also available other level substitute such as 4,16,24 or other pattern.
The proper laser of carrying out laser engraving for laser engraving system is that power stage is 2500 watts flow at high speed CO 2Laser, but also can adopt the lower laser of output.That at first is concerned about is the essential transfer power level that can be fast as far as possible of laser.Preferred conversion ratio is at least 10kHz, and preferred conversion ratio is 20kHz.Need the high power conversion ratio in order to process pixel as much as possible each second.
Fig. 5 is the diagram of Laser Modulation file, comprises can be used to form support member to form the repeat element 141a of porous membrane shown in Fig. 1 a-1e.Fig. 5 a is the amplifier section of Laser Modulation file shown in Figure 5.
Fig. 5 b is the diagram of Laser Modulation file, comprises can be used to form support member to form the repeat element 141b of porous membrane shown in Fig. 1 e-1j.Fig. 5 c is the amplifier section of Laser Modulation file shown in Fig. 5 b, the file part that centers on corresponding to Fig. 5 b medium ring " 5c ".Fig. 5 d is the amplifier section of Laser Modulation file shown in Fig. 5 b, the file part that centers on corresponding to Fig. 5 b medium ring " 5d ".Fig. 5 e is the amplifier section of Laser Modulation file shown in Fig. 5 b, the file part that centers on corresponding to Fig. 5 d medium ring " 5e ".
In Fig. 5-5e, black region 154a represents that the laser at this pixel place is required to launch whole power, thereby in the hole of support member formation corresponding to the hole 16 on the three-dimensional porous thin film 10 shown in Fig. 1 a-1d.The laser at light gray areas 155 these pixel places of expression is required to adopt very low-level power, thereby makes support surface basically complete.These zones of support member are corresponding to the little protuberance 11 shown in Fig. 1 a.The corresponding laser power level of other Regional Representative that represents with various grey levels among Fig. 5-5e and correspond respectively to Fig. 1 a-1d and Fig. 1 e-1j shown in thin film 10 and 100 various features.For example, zone 157 and 159 Crossware 14a and 14b corresponding to thin film 10 and thin film 100.
Fig. 6 is the microphotograph with file engraving rear support part part 161 shown in Figure 5.Thereby the image on the support member part shown in Figure 6 repeats to produce the thin film 10 that repeat patterns shown in Fig. 1 a-1d is arranged in support surface.
Fig. 6 a is the microphotograph with file engraving rear support part part 162 shown in Figure 5.Thereby the image on the part of support member shown in Fig. 6 a repeats to produce the thin film that has Fig. 1 e-1j shown type to repeat the butterfly pattern in support surface.Fig. 6 b is the amplifier section of support member shown in Fig. 6 a, corresponding to the support member part of Fig. 6 a that is centered on by ring " 6 " b.After finishing the laser engraving to workpiece, it can be assembled into structure shown in Figure 7 to be used as support member.Two terminal bells 235 are identical with the inside of the workpiece 236 with laser engraving zone 237.These terminal bells can by machinery as shown belt 238 are connected with screw or by other machinery shrink-fit, compressed fit, connection.Terminal bell can holding workpiece is ring-type, drive the assembly finished and the structure of finishing is fixed in the perforating apparatus.
The preferred equipment of making this three-dimensional porous thin film is shown in Fig. 8.As shown in the drawing, support member is a rotatable drum 753.In this particular device, drum rotates in a counter-clockwise direction.Be positioned at outside the drum 753 is that the hot-air curtain directly is sprayed onto by the hot air nozzle 759 on the thin film of the supports support of laser engraving.The device of the withdrawal hot air nozzle 759 of avoiding the superheated thin film when thin film stops or moving at a slow speed is provided.Aerator 757 and heater 758 cooperations provide hot-air for nozzle 759.Being positioned at drum 753 and nozzle 759 directly relative is vacuum head 760.Vacuum head 760 can radial adjusting and is contacted with the inner surface of drum 753.Provide vacuum source 761, with continuous emptying vacuum head 760.
Cooling zone 762 be positioned at drum 753 inner and with its Surface Contact.Cooling zone 762 can cooling vacuum source 763.In cooling zone 762, cooling vacuum source 763 make surrounding air by the hole on the thin film in order to pattern is set in the punch block.Vacuum source 763 can also make thin film remain in the cooling zone 762 in the drum 753 and roll the impact of the tension force that thin film produces after thin film is not bored a hole.
Be placed on the support member 753 of laser engraving is thin film 751 thin, continuous, continual thermoplastic polymeric material.
Border circular areas amplification among Fig. 8 is shown in Fig. 9.Shown in this embodiment, vacuum head 760 has two across the vacuum slit 764 and 765 of thin-film width extension.Yet for some purpose, each vacuum slit preferably adopts independently vacuum source.As shown in figure 23, when initial thin film during near air knife 758 vacuum slit 764 provide one to press down (hold down) district for thin film.Vacuum slit 764 links to each other with vacuum source by path 766.Can anchor to safely the thin film 751 of introducing on the drum 753 like this and avoid launching the impact of the introducing thin film internal tension that thin film causes.Thin film 751 on drum 753 outer surfaces is flattened.The second vacuum slit 765 defines the vacuum punch block.It is intermediate supports rod 768 between the suction nozzle 764 and 765.The position of vacuum head 760 can make the shock point of hot-air curtain 767 be positioned on the intermediate supports rod 768.Hot-air has enough temperature, and thin film is had enough angle of incidence, and apart from thin film enough distances is arranged, in order to make the softening and distortion of thin film by applying power thereon.The geometry of equipment guarantees that the tension force that can not pressed down slit 764 and cooling zone 762 generations when thin film 751 is softened by hot-air curtain 767 affects (Figure 22).Vacuum punch block 765 proximity thermal air curtains 767, thus can make the shortest time of thin film heating and prevent that too much heat is delivered to support member 753.
With reference to figure 8 and 9, fexible film 751 is supplied with through carrying roller 752 from feed rolls 750.Roller 752 can be connected to load cell or other machinery enter thin film 751 with control feed tension.Thin film 751 then with support member 753 close contacts.Then thin film and support member enter into region of no pressure 764.In region of no pressure 764, pressure reduction makes thin film further strengthen with support member 753 and contacts.Then vacuum pressure makes thin film break away from supply tension force.Then thin film and support combination pass to hot-air curtain 767.Hot-air curtain heating thin film and support combination and so soften film.
Then the thin film of thermal softening and support combination enter region of no pressure 765, and the thin film of heating is out of shape and is the profile of support member herein under differential pressure action.The thin film zone that is positioned at the heat on the support member open area further is out of shape the open area that enters support member.If heat and deformation force are enough, then the film breaks on the support member open area forms the hole.
Or then porous membrane and the support combination of heat pass to cooling zone 762.In the cooling zone, the capacity surrounding air passes through the thin film of now perforation with cooling thin film and support member.
Then the thin film of cooling leaves support member at carrying roller 754.Carrying roller 754 can be connected to load cell or other machinery with the control winding tension.Then porous membrane passes to finishes roller (finish roll) 756 and rolls herein.
Absorption system--the first absorbed layer
U.S. Patent No. 6,515,195 have discussed the absorption system that can be used for absorbent article described herein, and the purport of this patent is included this paper by reference in.
Side adjacent blanket layers 842 and what be attached to cover layer 842 is the first absorbed layer 846 that forms an absorption system part within it.The first absorbed layer 846 can from cover layer 842 accept body fluid and preserve body fluid until below the second absorbed layer liquid-absorbing of having an opportunity, so it is as liquid transfer layer or catch layer.
Preferred the first absorbed layer 846 is finer and close and have and have than cover layer 842 and more many aperture of ratio than cover layer 842.This specific character be so that the first absorbed layer 846 can contain body fluid and away from cover layer 842 outsides, thereby can prevent that allow liquids from arriving cover layer 842 and surface thereof.Yet preferred the first absorbed layer 846 is not wanted too fine and close and is hindered liquid to enter the second following absorbed layer 848 by layer 846.
The first absorbed layer 846 can be comprised of fibrous material such as wood pulp, polyester, artificial silk, elastic foam etc. or their combination.The first absorbed layer 846 can comprise thermoplastic fibre to stablize this layer and to keep its structural intergrity.Its wettability can be processed to increase through surfactant in the one or both sides of the first absorbed layer 846, but common the first absorbed layer 846 is relatively hydrophilic and may need to process.The first absorbed layer 846 preferably connects or adheres to adjacent layer is cover layer 842 and the second following absorbed layer 848.
The density that is specially adapted to the material of the first absorbed layer 846 is about 0.04-0.05g/cc, and basic weight is about 80-110g/m 2(gsm), thickness is about 2-3mm, especially 2.6mm.The example of the suitable material of the first absorbed layer is the paper pulp that passes through the air combination by the Buckeye sale of Memphis, Tennessee State, respectively that basic weight is the VIZORB 3008 of 110gsm, basic weight is the VIZORB 3010 of 90gsm, basic weight is the VIZORB 3003 of 100gsm, and basic weight is the VIZORB 3042 of 100gsm.
Absorption system--the second absorbed layer
Near the first absorbed layer 846 and with its combination be the second absorbed layer 848.In one embodiment, the second absorbed layer 848 is that the cellulose fiber peacekeeping places in the wood pulp cellulose or admixture or the mixture of super absorber wherein.In an object lesson, the second absorbed layer 848 is the materials that contain have an appointment 40-95 % by weight cellulose fibre and about 5-60 % by weight SAP (super absorber polymer).The water content of this material is lower than about 10 % by weight.In the literary composition, statement " % by weight " refers to the weight of material described in every part of final material weight.For example, 10 % by weight SAP represent in every 100gsm material basis weight 10gsm SAP is arranged.
The cellulose fibre that is used for the second absorbed layer 848 is well known in the art, comprises wood pulp, cotton, Caulis et Folium Lini and bog moss (peat moss).Preferred wood pulp.Paper pulp can be from acquisitions such as machinery or chemical-mechanical, sulphite, kraft pulp, slurrying garbage, organic solvent slurries.Needlebush and leaf wood all are useful.Preferred softwood pulp.Do not need to process cellulose fibre with the chemical Degumming agent of using in the prior art, cross-linking agent etc.
The second absorbed layer 848 can comprise any super-absorbent polymer (SAP), and SAP is that this field is known.For purposes of the present invention, term " super-absorbent polymer " (or " SAP ") refers to can absorb and keep the material that is at least about its 10 times of weight body fluid under the pressure of 0.5psi.Super-absorbent polymer particles of the present invention can be inorganic or organic crosslinked hydrophilic polymer, such as polyvinyl alcohol, poly(ethylene oxide) class, crosslinked starch, guar gum, Xanthan gum etc.Described granule can powder, granule, granule or fibers form exist.Being used for preferred super-absorbent polymer particles of the present invention is crosslinked polyacrylate, such as the Sumitomo Seika ChemicalsCo. by Osaka, Japan, and the SA60N Type II by name that Ltd. provides *Product and by the ChemicalInternational of Yi Linuo Si state Palatine, the 2100A by name that Inc. provides *Product.
In specific embodiment, the second absorbed layer 848 be contain the 40-95 % by weight cellulose fibre of having an appointment, more specifically be the material of about 60-80 % by weight cellulose fibre.This material can contain the 5-60 % by weight SAP that has an appointment, preferably about 20-55 % by weight SAP, more preferably from about 30-45 % by weight SAP, most preferably from about 40 % by weight SAP.
In a preferred embodiment, the second absorbed layer 848 is made by air press strip (air-laying) method.The second absorbed layer 848 of the present invention is highdensity, and in an object lesson, its density is greater than about 0.25g/cc.Especially, the density of the second absorbed layer 848 is about 0.30-0.50g/cc.More particularly, its density is about 0.30-0.45g/cc and, is about specifically 0.30-0.40g/cc again.
Air press strip (Air-laid) absorber that makes is normally low-density.For realizing the higher density level, the example of the second absorbed layer 848 that for example provides above is with pressure roller compressed air press strip material.Compression adopts method well known in the art to finish.This compression is normally finished under about 100 ℃ and every millimeter about 130 newton's of temperature power.Upper compressing roller is formed from steel usually, and the flexible roller of lower compression roller about 85 SH D that are hardness.Preferred upper and lower compressing roller all is smooth, but top roll can be carved.
The basis weight range of the second absorbed layer 848 can be very wide.The second absorbed layer 848 is that basic weight can be about 100-700gsm.In one embodiment, its basis weight range is about 150gsm to about 400gsm.
Preferably, basic weight (basis weight) scope is about 200gsm to about 350gsm, is more preferably 300gsm.The second absorbed layer 848 and the first absorbed layer cooperatively interact to reduce back wet possibility in function.The first absorbed layer with relative open bore structure is easy to absorb and side direction dispersing liquid and be easy to liquid rotating is moved on to the receiving surface of the second absorbed layer therein.Conversely, having good capillary the second absorbed layer effectively attracts liquid wherein from the first absorbed layer.In case liquid is absorbed into super-absorbent polymer, then exerting pressure subsequently can not releasing liquid.Therefore, the liquid that absorbs superabsorbent material is just forever caught.Simultaneously, the second absorbed layer helps to reduce the ratio that is retained in the liquid in the first absorbed layer from the power of the first absorbed layer imbitition, thereby has reduced the amount of returning tectal liquid when sanitary towel faces mechanical load.In addition, the first absorbed layer has relatively high capillarity, and therefore, because any strength of fluid in the first absorbed layer that mechanical load causes all can reassign to low concentration in this material, this has reduced again the amount that may return tectal liquid.
In one embodiment, the second absorbed layer contains the 30-40 % by weight superabsorbent material of having an appointment, and its basic weight is about 200-400gsm, and density is about 0.2-0.45g/cc.Even if make multilayer material, the final thickness of formed the second absorbed layer 848 is also lower.Thickness can be about 0.5-2.5mm, and in one embodiment, thickness is about 1.0-2.0mm, more specifically is about 1.25-1.75mm.
For understanding the further details of the second absorbed layer 848 structures and constructive method, the reader can be referred to the U.S. Patent No. 5,866,242 of authorizing the people such as Tan on February 2nd, 1999.The content of the document is included this paper by reference in.
Barrier layer
Be barrier layer 850 below the absorption system 848, it contains makes liquid-tight material, flows out sanitary towel and pollutes the underwear of user to prevent liquid in the absorption system 848.Barrier layer 850 is preferably made by polymeric membrane, but it also can by liquid can't see through but the permeable material of air make, as through non-woven fabrics or microporous membrane or the foamed materials of water-proofing treatment.
Cover layer 842 and barrier layer 850 can combine along their marginal portion, thereby form a kind of hermetically-sealed construction or flange seal, and it can be enclosed in absorption system 848 the inside.Can form seam by the combination of the methods such as bonding, heat bonding, ultrasonic bonds, high frequency sealing, machine crimp or these methods.
Test article
Compare test sample #1-Always Regular Ultrathin is available from the Procter﹠amp of Cincinnati, Ohio; Gamble, Co..Always Regular Ultrathin product comprises the green area that substantially is arranged in central authorities.
Compare test sample #2-Always Regular Maxi is available from the Procter﹠amp of Cincinnati, Ohio; Gamble, Co..Always Regular Maxi product comprises the blue region that substantially is arranged in central authorities.
Specimen #1 of the present invention-goods of the present invention are constructed as follows:
(1) cover layer-as mentioned above and with reference to Fig. 1 e-1j by forming the first porous membrane structure, is described below.The upper surface of the relative thin film of upper surface of Crossware 14a and 14b 4.5 mils that cave in, Crossware 14a and 14b width separately is respectively 5 mils and 9 mils.Crossware 14a and 14b length separately is respectively 100 mils and 60 mils.Thin film comprises the larger butterfly pattern of many Fig. 1 e shown types and the less butterfly pattern of many Fig. 1 e shown types.It was of a size of 1.0 inches when the farthest distal point from the farthest distal point of larger butterfly one wing to another wing was measured, and the narrowest part of butterfly waist is 0.6 inch.It was of a size of 0.6 inch when the farthest distal point from the farthest distal point of less butterfly one wing to another wing was measured, and the narrowest part of butterfly waist is 0.4 inch.Therefore larger and less butterfly equal intervals has 9 large butterflies and 9 little butterflies equal intervals on thin film sample cloth on the porous membrane sample cloth of 9 inches (length) * 6 inch (wide).Large butterfly and little butterfly comprise separately border 108 and are arranged in the interior a plurality of holes 106, zone that limited by the border.Border 108 wide 78 mils of each larger butterfly, border 108 wide 31 mils of each less butterfly.For larger and less butterfly, the film surface in the thin film zone 109 that is limited by border 108 is all with respect to top surface about 4.5 mils that cave in.There are a plurality of holes 106 in the zone that is limited by border 109 less and larger butterfly, and each hole 106 is the ellipse of major axis 43 mils, minor axis 16 mils.Horizontal range between the adjacent holes 106 " n " is 40 mils, and the vertical dimension between the adjacent holes " o " is 34 mils.
(2) transfer layer-by the 100gsm paper pulp of air combination, available from the BuckeyeTechnologies Incorporated of Memphis, Tennessee State, product designation is VIZORB 3042.Its end face namely is printed on transfer layer towards tectal surface, and printing is adopted available from Philadelphia, Pennsyivania Rohm﹠amp; The Acryjet of Haas Co. TMThe fabric ink sprays CV printing ink, and product code is RH-10246118 (black), RH-10246119 (cyan), RH-10246120 (yellow), RH-10246171 (fuchsin).Transfer layer also adopts printing ink with the printing of Mimaki ink-jet printer, thereby the pattern that obtains at transfer layer is corresponding with the coloured moiety 802 and 804 of goods shown in Figure 1.The L of transfer layer coloured moiety, a *And b *Value adopts Minolta CR-321 color measurement system (SN209810050) directly to measure from transfer layer with the 3mm aperture, is respectively L=81.01, a *=-4.87 and b *=-7.99.So consist of transfer layer, thereby total absorption area of sanitary towel is 15,300mm 2, the area of the first coloured moiety is 3,900mm 2(account for total absorption area 26%), the area of the second coloured moiety is 1,100mm 2(account for total absorption area 7%).
(3) 225gsm compression paper pulp/super absorber core, available from EAM Corporation (Jessup, GA), product code is J2250525.
(4) 20gsm polyethylene film barrier, available from Pliant Corporation (Schaumburg, Illinois), product code is XP-3492B.
Test fluid flow
The test fluid flow that is used for following method of testing has following composition:
(1) 49.45% 0.9% sodium chloride solution (VWR catalogue #VW 3257-7);
(2) 49.00% glycerol (Emery 917);
(3) 1% phenoxyethanol (Clariant Corporation Phenoxetol TM);
(4) 0.45% sodium chloride (Baker sodium chloride crystal #9624-05);
(5) 0.11%FD﹠amp; C#40 orchil (Waner Jenkinson, South Plainfield, NJ).
Above-mentioned percentage ratio is weight percentage.
Measure response dyeing in the goods coloured moiety and the method for testing of generation change color
Each 5 sample with following method of testing test comparison example and sample of the present invention.
Need to measure L, a *And b *The equipment of value adopts 3mm inside diameter measurement L, a here to carry out this method of testing with Minolta CR-321 color measurement system *And b *Value.
Remove with all packings of each specimen and with specimen and in the room of 21 ℃+/-1 ℃ and relative humidity 50%+/-2.0%, placed 1 hour.
The specimen of specific products is placed on flat surfaces, and the cover layer of goods up.Read the L, a that are placed on position goods on the vaginal opening when product uses *And b *Reading.The hole of this equipment should be placed in coloured zone fully.Record is unstained or L, a of " cleaning " sanitary towel *And b *Value.
There is the test slab of oval opening to be placed on the product cover layer central array, the central row of oval opening is listed as on the goods part that will be placed in use on the vaginal opening.Test slab is made of the Merlon flat board of 25.4 centimetres of 7.6 thick 1.3 centimetres cm x, and there is oval opening in its central authorities.The major axis of oval opening is 3.8 centimetres, and minor axis is 1.9 centimetres.With the graduated 10cc syringe that the 7cc test liquid is housed test fluid flow is injected oval opening.In case liquid is absorbed and just remove test slab can see cover layer again the time.
After the dyeing, make at room temperature balance 5 minutes of goods.Measure L, a that will be placed on the goods coloured portions on the vaginal opening when using product *And b *Value.
5 outturn samples are repeated said process and calculate average L, a of clean goods and dyeing articles *And b *Value.Calculate average L, a of clean goods and dyeing articles *And b *Calculate the mean change Δ L of L after the value, a *Mean change Δ a *And b *Mean change Δ b *Following tabular has gone out the value that records comparing specimen #1, compare test sample #2 and specimen #1 of the present invention.
The coloured zone of table 1-compare test sample #1-is before the dyeing
Specimen L a * b *
#1 86.71 -5.97 0.13
#2 87.42 -5.79 0.09
#3 86.59 -6.04 0.22
#4 87.13 -6.11 0.27
#5 85.73 -6.49 0.60
On average 86.72 -6.08 0.26
The coloured zone of table 2-compare test sample #1-is after the dyeing
Specimen L a * b *
#1 67.99 13.85 0.84
#2 65.88 15.80 1.41
#3 67.43 14.44 0.86
#4 67.44 13.46 0.15
#5 66.83 13.59 0.45
On average 67.11 14.23 0.74
The coloured zone of table 3-compare test sample #1-, average delta L, Δ a * , Δ b *
ΔL Δa * Δb *
19.61 20.31 1.00
The coloured zone of table 4-compare test sample #2-is before the dyeing
Specimen L a * b *
#1 87.67 -5.76 -7.64
#2 87.39 -5.05 -7.25
#3 86.62 -5.32 -7.29
#4 87.55 -5.64 -7.49
#5 88.16 -5.26 -7.06
On average 87.48 -5.47 -7.35
The coloured zone of table 5-compare test sample #2-is after the dyeing
Specimen L a * b *
#1 75.03 12.37 0.64
#2 74.08 13.37 1.40
#3 72.95 14.41 1.69
#4 71.99 15.52 2.34
#5 70.59 18.08 3.24
On average 72.93 14.75 1.86
The coloured zone of table 6-compare test sample #2-, average delta L, Δ a * , Δ b *
ΔL Δa * Δb *
14.55 20.22 9.21
The coloured zone of table 7-specimen #1-of the present invention is before the dyeing
Specimen L a * b *
#1 90.74 -4.38 -7.49
#2 89.95 -4.35 -7.55
#3 90.03 -4.73 -8.31
#4 90.35 -4.45 -7.76
#5 90.54 -4.56 -7.64
On average 90.32 -4.49 -7.75
The coloured zone of table 8-specimen #1-of the present invention is after the dyeing
Specimen L a * b *
#1 77.11 6.83 -2.18
#2 71.30 6.91 -3.79
#3 76.32 6.94 -2.10
#4 76.47 5.61 -3.18
#5 78.95 5.75 -2.93
On average 76.03 6.41 -2.84
The coloured zone of table 9-specimen #1-of the present invention, average delta L, Δ a * , Δ b *
ΔL Δa * Δb *
14.29 10.90 4.91
As implied above, absorbent article of the present invention can be resisted red staining, in other words can resist Δ a *In addition, the coloured moiety of absorbent article can be resisted simultaneously color " shallow " before use of red staining.Preferably, the average L-value of absorbent article coloured moiety of the present invention L>80 before dyeing, more preferably L>85.In addition, the coloured moiety of goods of the present invention Δ a after dyeing *Less than 18, be more preferably less than 15, most preferably less than 12.At this moment, absorbent article of the present invention provides cleaning, light outward appearance for user before use, can make the red feature of dyeing minimum simultaneously after use.
Measure response dyeing in the goods colourless part and the method for testing of generation change color
After testing the goods coloured moiety of each product, should test with the same manner the colourless part of each goods.For carrying out this method of testing, need each product of 5 new cleanings of test.5 specimen of each Comparative Examples and sample of the present invention have been tested.
Should test the goods part that is fit to be placed on when approach using on the vaginal opening achromatic region the goods colourless part L, *A and b *Value.The goods achromatic region that may be dyeed through liquid when test is used in this way.Measure L, a of 5 specimen colourless parts *And b *Value is also calculated average L, a *And b *Value.Afterwards with above-mentioned to the described same mode of the coloured moiety colourless part that dyes.L, a of 5 coloured differently specimen of record *And b *Value also records average L, a *, b *Value.
Calculate average L, a of clean goods and dyeing articles *And b *Calculate the mean change Δ L of L after the value, a *Mean change Δ a *And b *Mean change Δ b *Following tabular has gone out the value that records comparing specimen #1, compare test sample #2 and specimen #1 of the present invention.
Table 10-compare test sample #1-achromatic region is before the dyeing
Specimen L a * b *
#1 94.73 -0.81 0.44
#2 95.29 -0.87 0.43
#3 95.09 -0.74 0.45
#4 95.84 -0.70 0.40
#5 93.82 -0.78 0.45
On average 94.95 -0.78 0.43
Table 11-compare test sample #1-achromatic region is after the dyeing
Specimen L a * b *
#1 68.35 15.92 1.64
#2 67.78 16.08 1.50
#3 68.14 15.03 0.94
#4 67.17 15.39 1.08
#5 67.94 16.11 1.41
On average 67.88 15.71 1.31
Table 12-compare test sample #1-achromatic region, average delta L, Δ a * , Δ b *
ΔL Δa * Δb *
27.07 16.49 0.88
Table 13-compare test sample #2-achromatic region is before the dyeing
Specimen L a * b *
#1 97.05 -0.60 1.07
#2 96.17 -0.79 1.89
#3 94.94 -0.82 1.35
#4 95.30 -0.76 1.51
#5 94.83 -0.88 1.50
On average 95.66 -0.77 1.46
Table 14-compare test sample #2-achromatic region is after the dyeing
Specimen L a * b *
#1 72.20 20.91 5.43
#2 72.94 21.84 5.90
#3 73.33 21.42 5.97
#4 72.63 20.94 4.97
#5 72.16 22.84 6.23
On average 72.65 21.59 5.70
Table 15-compare test sample #2-achromatic region, average delta L, Δ a * , Δ b *
ΔL Δa * Δb *
23.01 22.36 4.24
Table 16-specimen #1-achromatic region of the present invention is before the dyeing
Specimen L a * b *
#1 93.10 -0.80 -0.20
#2 95.85 -0.96 1.23
#3 96.84 -0.74 1.29
#4 96.45 -0.86 1.42
#5 92.73 -0.70 -0.12
On average 94.99 -0.81 0.72
Table 17-specimen #1-achromatic region of the present invention is after the dyeing
Specimen L a * b *
#1 76.83 11.02 0.66
#2 77.82 12.68 1.40
#3 77.40 11.66 1.37
#4 77.60 12.14 1.17
#5 77.20 13.61 2.37
On average 76.97 12.22 1.39
The coloured zone of table 18-specimen #1-of the present invention, average delta L, Δ a * , Δ b *
ΔL Δa * Δb *
18.02 13.03 0.67
Above data show is by low Δ a *Reading as can be known, even if the colourless part of sanitary towel of the present invention also shows the opposing red staining.

Claims (18)

1. sanitary towel, it comprises:
The surface of body-facing;
In use be fit to be arranged in the part on the vaginal opening;
The first coloured moiety, described coloured moiety extends beyond so at least part: sanitary towel will be placed on the part on the vaginal opening during use;
Colourless part;
Wherein said the first coloured moiety has the first color that records from the surface of described body-facing before dyeing;
Described the first coloured moiety has the second color that records from the surface of described body-facing after dyeing;
The average L-value of described the first color is greater than 80; With
Δ a between described the first color and described the second color *Less than 18;
Wherein, described L-value and a *Value is by CIE La *b *Color system is measured, described Δ a *Being determined as follows of value:
Need to measure L, a *And b *The equipment of value adopts 3mm inside diameter measurement L, a here to carry out this method of testing with Minolta CR-321 color measurement system *And b *Value;
Remove with all packings of each specimen and with specimen and in the room of 21 ℃+/-1 ℃ and relative humidity 50%+/-2.0%, placed 1 hour;
The specimen of specific products is placed on flat surfaces, and the cover layer of goods up; Read the L, a that are placed on position goods on the vaginal opening when product uses *And b *Reading; The hole of this equipment should be placed in coloured zone fully; Record is unstained or L, a of " cleaning " sanitary towel *And b *Value;
There is the test slab of oval opening to be placed on the product cover layer central array, the central row of oval opening is listed as on the goods part that will be placed in use on the vaginal opening; Test slab is made of the Merlon flat board of 25.4 centimetres of 7.6 thick 1.3 centimetres cm x, and there is oval opening in its central authorities; The major axis of oval opening is 3.8 centimetres, and minor axis is 1.9 centimetres; With the graduated 10cc syringe that the 7cc test liquid is housed test fluid flow is injected oval opening; In case liquid is absorbed and just remove test slab can see cover layer again the time;
After the dyeing, make at room temperature balance 5 minutes of goods; Measure L, a that will be placed on the goods coloured portions on the vaginal opening when using product *And b *Value;
Calculate thus Δ a *
Wherein, described test fluid has following composition:
(1) 49.45% of VWR catalogue #VW 3257-7 0.9% sodium chloride solution;
(2) 49.00% glycerol of commodity EMERY 917 by name;
(3) Clariant company commodity Phenoxetol by name TM1% phenoxyethanol;
(4) name is called 0.45% sodium chloride of BAKER sodium chloride crystal #9624-05;
(5) 0.11%FD﹠amp of south, New Jersey Pulan Field WANER JENKINSON; The C#40 orchil;
Above-mentioned percentage ratio is weight percentage.
2. sanitary towel as claimed in claim 1 is characterized in that, the Δ a between described the first color and described the second color *Less than 15.
3. sanitary towel as claimed in claim 1 is characterized in that, the Δ a between described the first color and described the second color *Less than 12.
4. sanitary towel as claimed in claim 1 is characterized in that, the average L-value of described the first color is greater than 85.
5. sanitary towel as claimed in claim 1 is characterized in that, described sanitary towel comprises imaginary longitudinal centre line and imaginary cross central line, and described the first coloured moiety extends along described longitudinal centre line.
6. sanitary towel as claimed in claim 5 is characterized in that, described the first coloured moiety is arranged into respect to longitudinal centre line and cross central line and is symmetrical.
7. sanitary towel as claimed in claim 1, it also comprises:
The second coloured moiety.
8. sanitary towel as claimed in claim 7 is characterized in that, described the second coloured moiety comprises the ring that extends around described the first coloured moiety.
9. sanitary towel as claimed in claim 8 is characterized in that, described ring and described the first coloured moiety separate, thereby between described the first coloured moiety and described the second coloured moiety achromatic region is arranged.
10. sanitary towel as claimed in claim 9 is characterized in that, the width of described ring is 1-5mm.
11. sanitary towel as claimed in claim 1 is characterized in that, described the first coloured moiety extends beyond the 15-40% on the surface of described sanitary towel absorption portion.
12. sanitary towel as claimed in claim 11 also comprises the second coloured moiety, wherein said the second coloured moiety extends beyond the absorption portion surface 3-12% of described sanitary towel.
13. sanitary towel as claimed in claim 1 also comprises:
Cover layer;
Barrier layer; With
Be arranged in the nonferrous layer between described cover layer and the described barrier layer.
14. sanitary towel as claimed in claim 1 is characterized in that, the average L-value of described the first color is 80-92, average a *Value between-6.0 and-3.5, average b *Value is between-5.0 and-10.
15. sanitary towel as claimed in claim 14 is characterized in that, the average L-value of described the first color is 85-92, average a *Value between-5.5 and-4.0, average b *Value is between-7.0 and-9.0.
16. sanitary towel as claimed in claim 1 is characterized in that, described colourless part has average L, a that records from the surface of described body-facing before dyeing *And b *Value;
Wherein said colourless part has average L, a that records from the surface of described body-facing after dyeing *And b *Value; With
Average a before wherein dyeing *Average a after value and the dyeing *Δ a between the value *Less than 16.
17. sanitary towel as claimed in claim 16 is characterized in that, described Δ a *Less than 15.
18. sanitary towel as claimed in claim 16 is characterized in that, described Δ a *Less than 14.
CN 200710084039 2006-02-13 2007-02-12 Absorbent article having stain resistant properties Active CN101019794B (en)

Applications Claiming Priority (4)

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US77268406P 2006-02-13 2006-02-13
US60/772,684 2006-02-13
US11/550,149 US8148597B2 (en) 2006-02-13 2006-10-17 Absorbent article having stain resistant properties
US11/550,149 2006-10-17

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86106606A (en) * 1985-09-12 1987-05-27 金伯利-克拉克公司 The foraminous net cover of absorbent commodity
CN1432352A (en) * 2002-01-11 2003-07-30 尤妮佳股份有限公司 Color moisture-absorbing article

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86106606A (en) * 1985-09-12 1987-05-27 金伯利-克拉克公司 The foraminous net cover of absorbent commodity
CN1432352A (en) * 2002-01-11 2003-07-30 尤妮佳股份有限公司 Color moisture-absorbing article

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