Summary of the invention
The objective of the invention is to design a kind of can effectively control mold temperature, make mould when heating or cooling, avoid taking place the automatic temperature control apparatus of mould of mold temperature overshoot.
In order to achieve the above object, the present invention adopts following technical solution: a kind of automatic temperature control apparatus of mould, it comprises heating circulation system and cooling recirculation system, heating circulation system is mainly by the heating tube that is located in the pipeline, hot supercharge pump and solenoid valve constitute, hot supercharge pump output terminal, mold heated or cooling duct, solenoid valve, hot supercharge pump input end connects and composes the heat cycles pipeline successively, cooling recirculation system is mainly by cold water storage cistern, cold water supercharge pump and solenoid valve one, solenoid valve two constitutes, the cold water storage cistern water delivering orifice, the cold water supercharge pump, solenoid valve one, hot supercharge pump, mold heated or cooling duct, solenoid valve two, the cold water storage cistern refluxing opening connects and composes the cool cycles pipeline successively, on the after heat circulation line of solenoid valve one output terminal and hot supercharge pump input end tie point, be provided with non-return valve, it is characterized in that it also is provided with the operation operating water tank circulation system, this system comprises the water tank temperature control set for adjusting, water tank, set unidirectional branch road between thermal cycle pipeline and the water tank, return line between mould backwater end and the water tank and be located at solenoid valve on the return line, unidirectional branch road endpiece is connected with the thermal cycle pipeline, the other end is connected on the water tank, unidirectional branch road, the thermal cycle pipeline, hot supercharge pump, mold heated or cooling duct, solenoid valve, return line, the water tank refluxing opening connects and composes water tank operation working cycle pipeline successively, be provided with in the water tank that independently water tank heating tube and water tank cold-patch are repaid regulating system, the output terminal of water tank temperature control set for adjusting is repaid solenoid valve in the regulating system with the water tank cold-patch respectively, the cold water supercharge pump is connected with water tank heating tube control end, the input end of water tank temperature control set for adjusting is connected with temperature sensor output terminal in being located at water tank, and the control end of water tank temperature control set for adjusting is connected with temperature sensor output terminal on being located at mould.
Mould in working order down, in the control temperature range that requires, mold temperature is come balance by corresponding operation operating water tank circulation system temperature spot, and operation operating water tank circulation system temperature spot is controlled by mold temperature, automatically regulate with the mold temperature variation, therefore, mold temperature is in entire work process, all the time be subjected to moving the long-time temperature balance of the operating water tank circulation system, unlike in the prior art or force cooling, or Fast Heating, the generation of mold temperature overshoot avoided, mold temperature can be effectively controlled, have power saving, the saving of labor, save time, convenient management, advantages such as the quality of production is stable.
Embodiment
As shown in Figure 1, present embodiment comprises heating circulation system, cooling recirculation system and the operation operating water tank circulation system, wherein:
(1) heating circulation system: (route that arrow is represented) as shown in Figure 5, it mainly is made of the heating tube 6, hot supercharge pump 21 and the solenoid valve K14 that are located in the pipeline, hot supercharge pump 21 output terminals, mold heated or cooling duct 31, solenoid valve K14, pipeline (33B, 33D, 33F, 33G), hot supercharge pump 21 input ends connect and compose the heat cycles pipeline successively, wherein, the line segments 33D that puts heating tube 6 passes operation operating water tank 3, when making the heating tube heating, line segments 33D is directly passed to water tank to the heat of external diffusion, thermal waste in the time of can not making heating; Simultaneously, repay when in service at mould sealing cold-patch, cold medium in the pipeline can absorb heat from the operation operating water tank by line segments 33D, makes the medium temperature in the pipeline slowly obtain, and can not make the cold-patch of sealing repay circulation to the overshoot of mold temperature generation chilling temperature.
(2) cooling recirculation system: (route that arrow is represented) as shown in Figure 6, it mainly is made of cold water storage cistern 2, cold water supercharge pump 22 (pressure is greater than hot supercharge pump 21) and solenoid valve K12, K15, cold water storage cistern 2 water delivering orifices, cold water supercharge pump 22, solenoid valve K12, hot supercharge pump 21, mold heated or cooling duct 31, solenoid valve K15, cold water storage cistern 2 refluxing openings connect and compose cold circulation line successively, are provided with non-return valve 19 on the after heat circulation line 33G of solenoid valve K12 output terminal and hot supercharge pump 21 input end tie points.
Be provided with a unidirectional branch road (18,35) with pressure reduction between the return line 34B of non-return valve 19 input ends and solenoid valve K13 output terminal, wherein non-return valve 18 is the pressure reduction non-return valve.Under mold heated circulation system state, in case excessive because of adding the thermosetting line pressure in the mold heated circulation system, just open pressure release automatically.
(3) the operation operating water tank circulation system: (route that arrow is represented) as shown in Figure 7, it comprises the water tank temperature control set for adjusting, water tank 3, set unidirectional branch road 33E between pipeline 33D and the water tank, return line 34A between mould backwater end and the water tank, 34B and be located at return line 34A, solenoid valve K13 on the 34B, unidirectional branch road 33E endpiece is connected with pipeline 33D, the other end is connected on the water tank, unidirectional branch road 33E, pipeline 33D, 33G, hot supercharge pump 21, mold heated or cooling duct 31, return line 34A, solenoid valve K13, return line 34B, the water tank refluxing opening connects and composes water tank operation working cycle pipeline successively.
Be provided with independently water tank heating tube 7 in the water tank 3, a pipeline 30 by solenoid valve K11 control is set between water tank and cold water supercharge pump 22 output terminals, constitute the water tank cold-patch and repay regulating system.Between water tank 3 bottoms and cold water storage cistern 2 bottoms, be provided with unidirectional branch road (17,29), constitute the cistern water level compensation system.Above the water level of water tank 3, be provided with impact damper 8, impact damper is provided with water inlet, freeing port and a plurality of water outlet pore A, B, C, water inlet is connected with return line 34B endpiece, freeing port is connected with cold water storage cistern 2 by pipeline 34C, and the water outlet pore is located on the top and bottom on the impact damper limit below the freeing port.
When the work of operation water tank, a plurality of water outlet pore A, the B of top and bottom, impact damper limit, C Control Flow, make replacement media can not produce excess impact to the medium temperature in the operation operating water tank, especially when cold-patch is repaid fine setting, the pipeline 34C that unnecessary medium can be connected with cold water storage cistern from top enters cold water storage cistern, has solved operation operating water tank temperature stabilization when displacement.
As Fig. 2, shown in Figure 3, the water tank temperature control set for adjusting is by two groups of temperature controllers (XMT-8000) WT1, WT2 and control circuit D1 when corresponding separately, D5, stable multi-oscillation circuit D3, D7, sequential control circuit D4, D8 constitutes, the data input pin of temperature controller WT1 is connected with temperature sensor Pt1 output terminal on being located at mould, the data input pin of temperature controller WT2 is connected with temperature sensor Pt2 output terminal in being located at water tank, the data output end ALM1 of temperature controller WT2 connects the control end of water tank heating tube 7, data output end ALM2 connects solenoid valve K11 respectively, the control end of cold water supercharge pump 22, the SC road of the data output end ALM1 of temperature controller WT1 and the SD road of data output end RLP respectively with the time control circuit D1, the 4th pin of D5, the 8th pin, electronic switch D2, the D6 collector is connected, the time control circuit D1, the 3rd pin of D5 respectively with electronic switch D2, the D6 base stage is connected, electronic switch D2, the D6 emitter respectively with stable multi-oscillation circuit D3, the 8th pin of D7, the 4th pin, sequential control circuit D4, the 16th pin of D8 is connected, stable multi-oscillation circuit D3, the 3rd pin of D7 and sequential control circuit D4, the 14th pin of D8 is connected, sequential control circuit D4, D8 output terminal Q1, Q7 is connected with temperature controller WT2 setting key, sequential control circuit D4 output terminal Q2-Q6 adjusts key down with temperature controller WT2 and is connected, sequential control circuit D8 output terminal Q2-Q6 goes up the adjustment key with temperature controller WT2 and is connected sequential control circuit D4, D8 output terminal Q8 (the 9th pin) respectively with the time control circuit D1, the 2nd pin of D5, the 6th pin is connected.
Again as shown in Figure 2, temperature controller WT1 data output end RLP another road SB connects heating tube 6 control ends, relay J 1 control end respectively, relay J 1 normally closed output terminal connects solenoid valve K13 control end, relay J 1 is often opened output terminal and is connected with relay J 2 common ends, temperature controller WT1 data output end ALM2 connects relay J 1, relay J 2, cold water supercharge pump 22, solenoid valve K12 control end respectively, relay J 2 normally closed output terminals connect solenoid valve K14 control end, often open output terminal and connect solenoid valve K15 control end.
Fig. 2, shown in Figure 4 for another example, temperature controller WT1 data output end ALM1 another road SA is connected with electronic switch D12 control end, reverse on-off circuit D10 the 5th pin, cold water supercharge pump 22 control ends, relay J 1 control end respectively, the 3rd pin of two-way timing circuit D9 is connected with relay J 3 control ends, reverse on-off circuit D10 the 3rd pin is connected with the electronic switch D13 control end of timing circuit D11, and timing circuit D11 the 3rd pin is connected with relay J 1, J2 control end respectively.
Before start work, according to the different situations of injecting products, input mold work desired temperature, the mold work temperature that also requires simultaneously on temperature controller WT1 to temperature controller WT2 input.
After the startup work, the temperature data signal that temperature sensor Pt1 will sample from mould compares processing by the setting value of temperature controller WT1 and mold temperature, produces corresponding output signal respectively.When mold temperature three kinds of signals in the allowable temperature value range do not send.
(1) when the data output end RLP of temperature controller WT1 sends low value signal (the mould actual temperature is lower than the setting value of mold work temperature), data output end RLP is with time-divisions two tunnel output signal, 6 heating of the first via (SB) signal enabling heating tube, this signal is closed through relay J 1 control electromagnetic valve K13 simultaneously, by relay J 2 opens solenoid valve K14, heating circulation system starts again; The second tunnel (SD) adjusts upward temperature controller WT2 setting value, after control circuit D5 delayed time when this road signal passed through, open electronic switch D6, send trigger voltage to stable multi-oscillation circuit D7 and sequential control circuit D8, D7 produces pulse signal through the stable multi-oscillation circuit, pulse signal produces time sequential pulse voltage Δ Q1~Q8 after giving sequential control circuit D8, (1) time sequential pulse voltage Δ Q1 is by temperature controller WT2 setting key input pulse voltage signal, activate input and adjust key, (2) time sequential pulse voltage Δ Q2~Δ Q6 imports the rise pulse voltage signal in order by last adjustment key, (3) time sequential pulse voltage Δ Q7 is by setting key input pulse voltage signal, close input and adjust key, (4) time sequential pulse voltage Δ Q8 to the time control circuit D5 control circuit D5 the 3rd pin output signal when sending pulse voltage signal and closing, electronic switch D6 ends, subsequent conditioning circuit quits work, (5) repeat to adjust once every a time zone, from (1) to (4) step is finished the setting value of adjusting operation operating water tank temperature controller WT2 automatically, and every adjustment once adjusts upward setting value 0.5 degree.
The setting value one of operation operating water tank temperature controller WT2 is changed, promptly the temperature data signal of sampling from water tank with temperature sensor Pt2 compares, temperature in water tank is lower than the setting value of temperature controller WT2, and the data output end ALM1 of temperature controller WT2 sends signal enabling electrothermal tube 7 and carries out the temperature revisal.
(2) when the data output end ALM1 of temperature controller WT1 sends higher value signal (setting value of the higher mold work temperature of mould actual temperature), data output end ALM1 is with time-divisions two road SA, SC output signal.The first via (SC) is adjusted temperature controller WT2 setting value downwards, after control circuit D1 delayed time when this road signal passed through, open electronic switch D2, send trigger voltage to stable multi-oscillation circuit and sequential control circuit, produce pulse signal through the stable multi-oscillation circuit, pulse signal produces time sequential pulse voltage Q1~Q8 after giving sequential control circuit, (1) time sequential pulse voltage Q1 is by temperature controller WT2 setting key input pulse voltage signal, activate input and adjust key, (2) time sequential pulse voltage Q2~ Q6 by under adjust key and import the downward modulation pulse voltage signal in order, (3) time sequential pulse voltage Q7 is by setting key input pulse voltage signal, close input and adjust key, (4) time sequential pulse voltage Q8 to the time control circuit D1 control circuit D1 the 3rd pin output signal when sending pulse voltage signal and closing, electronic switch D2 ends, subsequent conditioning circuit quits work, (5) repeat to adjust once every a time zone, from (1) to (4) step is finished the setting value of adjusting operation operating water tank temperature controller automatically, and setting value 0.5 degree is once adjusted in every adjustment downwards.
The second tunnel (SA) signal provides control signal to contrary on-off circuit D10 the 5th pin, closes contrary on-off circuit D10 the 3rd pin signal output, cuts off electronic switch D13 work; This road signal is closed solenoid valve K13 by relay J 1 simultaneously, again by relay J 2 opens solenoid valve K14 and start cold water supercharge pump 22, open electronic switch D12 (connecting two-way timing circuit D9 power supply), send time-of-the-day order by two-way timing circuit D9 to relay J 3, opens solenoid valve K12 work, pipeline forms the unidirectional circulation system, carries out the pipeline hot water displacement in 5 seconds (route of representing as Fig. 8 arrow) before the mold cold compensation fine setting.Under the effect of cold water supercharge pump 22, hot water in the pipeline is by hot supercharge pump 21, mold heated or cooling duct 31, solenoid valve K14, pipeline (33A, 33B, 33D, 35), pressure reduction non-return valve 18, pipeline 34B, enter impact damper 8, enter operation operating water tank 3 by impact damper flow mouth A, B, C.Simultaneously, cold water in the cold water storage cistern enters pipeline, time swap is after 5 seconds, two-way timing circuit D9 sends time-of-the-day order to relay J 3 again, close solenoid valve K12, retaining valve 19 is opened, and the unidirectional branch road (18,35) with pressure reduction is closed, form mold cold compensation fine setting closed cycle system (route of representing as Fig. 9 arrow), each closed circulation operation 1 minute.Cold-patch is repaid rise again repeatedly water displacement of micro-tensioning system, cold-patch is repaid fine setting, after mould reaches the requirement temperature range, temperature controller WT1 data output end ALM1 is closed, contrary on-off circuit D10 produces signal and opens electronic switch D13, connect timing circuit D11 power supply, timing circuit D11 the 3rd pin output signal is opened relay J 1, J2 makes solenoid valve K15 work 3 seconds, close solenoid valve K14, pipeline forms another unidirectional circulation system, move the pipeline water displacement (route of representing as Figure 10 arrow) of rising again in 3 seconds before the operating water tank work, the water of will rising again enters cold water storage cistern, make the interior lower water of rising again of temperature of pipeline this moment can not enter the operation operating water tank, avoided impact operation operating water tank temperature.Afterwards, solenoid valve K15 closes, and solenoid valve K13 opens, and the operation operating water tank circulation system begins to carry out work.
(3) when the data output end ALM2 of temperature controller WT1 sends the superelevation value signal (setting value of mould actual temperature superelevation mold work temperature), data output end ALM2 output signal opens solenoid valve K12, startup cold water supercharge pump 22, control electromagnetic valve K13, K14 close respectively, solenoid valve K15 opens by relay J 1, J2 simultaneously, and the mould forced cooling and circulating system starts (route of representing as Fig. 6 arrow).Simultaneously, the data output end ALM1 of temperature controller WT1 also sends higher value signal, and this road postorder is adjusted also operation simultaneously of circuit, and is the same with above-mentioned (2) point.
In a word, after the startup work, temperature controller WT1 is different with the height of mold work desired temperature according to the mould actual temperature, send different control signals respectively, on the one hand mold temperature is adjusted to the allowable temperature value range, adjust temperature controller WT2 setting value on the other hand, send different control signals by temperature controller WT2 again, operation operating water tank temperature is carried out revisal.Generally speaking, mould is after adjusting 3 to 4 times so repeatedly, and mold temperature just can be adjusted in the allowable temperature value range, and system enters by water tank and moves the periodic duty state.