CN101000051A - Torque control device of compressor and method thereof - Google Patents

Torque control device of compressor and method thereof Download PDF

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Publication number
CN101000051A
CN101000051A CNA2006100781514A CN200610078151A CN101000051A CN 101000051 A CN101000051 A CN 101000051A CN A2006100781514 A CNA2006100781514 A CN A2006100781514A CN 200610078151 A CN200610078151 A CN 200610078151A CN 101000051 A CN101000051 A CN 101000051A
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Prior art keywords
boundary value
air temperature
motor
compressor
external air
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CNA2006100781514A
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Chinese (zh)
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CN100529400C (en
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猿田进
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Samsung Electronics Co Ltd
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Samsung Electronics Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/04Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/0027Pulsation and noise damping means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2203/00Motor parameters
    • F04B2203/02Motor parameters of rotating electric motors
    • F04B2203/0202Voltage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2203/00Motor parameters
    • F04B2203/02Motor parameters of rotating electric motors
    • F04B2203/0207Torque
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2207/00External parameters
    • F04B2207/03External temperature

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)
  • Control Of Ac Motors In General (AREA)

Abstract

本发明公开一种具有电机的压缩机扭矩控制装置,该压缩机扭矩控制装置包含用于监测外部气体温度的外部气体温度传感器、以及根据由所述外部气体温度传感器所监测的外部气体温度限制接通到所述压缩机电机的电机驱动电压变化量的控制部。因此,本发明不仅可以根据外部气体温度和基准温度的比较结果简单设定边界值,而且由于利用控制空调机运行通常所具有的外部气体温度传感器,从而抑制生产成本的增加而实现低廉的价格。

The present invention discloses a compressor torque control device with a motor, the compressor torque control device includes an external air temperature sensor for monitoring the external air temperature, and limits the connection according to the external air temperature monitored by the external air temperature sensor. A control unit for a change amount of a motor drive voltage to the compressor motor. Therefore, the present invention not only can simply set the boundary value according to the comparison result of the outside air temperature and the reference temperature, but also realizes a low price by suppressing the increase of the production cost by using the outside air temperature sensor normally provided for controlling the operation of the air conditioner.

Description

The torque control device of compressor and method thereof
Technical field
The present invention relates to a kind of torque control device and method thereof of compressor, relate in particular to and consider that the extraneous gas temperature factor sets the driving voltage boundary value of motor and can carry out the torque control device and the controlling method thereof of the compressor of moment of torsion control.
Background technique
According to compression, the discharging operation of pump, the moment of torsion of compressor is along with angle of swing changes, and changes and causes vibration thereupon the rotating speed of rotor.
Rotating inertia force owing to rotor during high speed is bigger, thereby the variation of rotational speed is less, but the low speed situation below 30Hz is less owing to rotating inertia force, thereby the big more vibration of velocity variations also increases thereupon.
Therefore, measure a position probing time lag when every rotation 30 is spent and detect the revolution variation, and pass through to change the rotating force (moment of torsion) of the regulated quantity of motor driven voltage (PWM duty) with angle of swing adjusting rotor, thereby it is minimum with the inhibition vibration that revolution is changed.
That is, become big and interval that rotating speed diminishes at moment of torsion, by strengthening the driving voltage of regulated quantity increase motor; Diminish and the big interval of rotating speed change at moment of torsion, by reducing the driving voltage that regulated quantity reduces motor.
Because controlling object is whirling vibration, the rotation each time of rotor can be considered one-period, and the variation of the rotation of finishing in the very short time each time is more small, thereby utilizes certain data before once rotating that it is reflected to and carry out learning control in the present Electric Machine Control.Therefore, described adjusting is implemented to finish through about 30 seconds by learning control successively.
When controlling motor when connecting the rectangular wave control signal to inverter circuit, moment of torsion becomes ratio in current of electric, and speed becomes ratio in motor driven voltage.
Though, preferably come control torque by the control current of electric, but when employing utilizes the inverter circuit of rectangular wave control signal, owing to can not directly be controlled to than in the electric current of moment of torsion, and can only be controlled to than in the motor driven voltage of motor speed, even thereby motor driven voltage is identical, current of electric also might be different with load.
And, since moment of torsion finish compressed action, beginning discharging operation place reaches peak value, sharply reduce after this, and every rotation 30 degree of velocity variations detect once, this time resolving power that causes the torque peak place a little less than, thereby be difficult to follow the tracks of and detect.
Therefore, be to be difficult to the control current peak only, thereby need take to force to stop compressor operating, cause measures such as excess current to prevent that Peak current is too high in order to improve control efficiency by velocity variations.
As mentioned above, owing to can only and be subjected to the restriction of time resolving power according to the indirect control torque of motor driven voltage, more ideally control torque is unlikely from principle.
Therefore, can only reduce control efficiency slightly and be provided for limiting the boundary value (Limiter) of motor driven voltage amplitude of variation, make Electric Machine Control become stable.
Japan's publication " 2004-245215 number (torque control device and torque control method) " discloses the technology of utilizing described boundary value to carry out moment of torsion control.The method of this patent documentation control torque detects the discharge temperature (S11) of present compressor as shown in Figure 1; Parameters such as comparative result according to operating mode (freeze or heat), the operation frequency of compressor and compressor discharge temperature that is detected and targeted compression machine temperature are determined regulated quantity border value data (S12); Judge then whether whether operation frequency surpass 20 (S113) in variation and regulated quantity boundary value; Judged result if boundary value surpasses 20, then is set at 20 (S14) with this boundary value (TON LMT).Then, in order finally to prevent to set unsuitable value according to above-mentioned data boundary regulating method, externally store the moment of torsion upper control limits value of setting according to refrigerating operaton, heating operation, operation frequency in the storage (ROM) in advance, and regulating and controlling amount boundary value is no more than this value (S15).
But,, need consider a lot of parameters if will determine boundary value, and need test and establishment table or calculating formula under various conditions, thereby the new machine of every exploitation all needs a lot of time and efforts according to above-mentioned citing document.
In addition, as changing the once motor driven voltage of rotation according to circuit and its peak value of being used for detecting the current of electric peak value in another citing document Japan's publication " 2001-119981 number (driving-controlling device of compressor and air conditioner) ", and regulate reduction value.But,, thereby have the problem that increases cost of production because need be provided for detecting the circuit of current peak.
Summary of the invention
The present invention proposes in order to solve aforesaid problem, and its purpose is to provide a kind of and simply sets boundary value according to the extraneous gas temperature, can realize the compressor torque control gear and the controlling method thereof of cheap price simultaneously.
To achieve these goals according to the compressor torque control gear with motor provided by the present invention, comprise the extraneous gas temperature transducer that is used to monitor the extraneous gas temperature, be switched to the control device of the motor driven voltage variable quantity of described compressor electric motor according to the extraneous gas temperature limitation of being monitored by described extraneous gas temperature transducer.
And when described extraneous gas temperature is high more, described control device makes the boundary value of setting more little, and this boundary value is used to limit the variable quantity of described motor driven voltage.
And described control device when described extraneous gas temperature is not more than reference temperature, is set at second boundary value greater than described first boundary value when described extraneous gas temperature is set at first boundary value during greater than reference temperature.
And described first boundary value is about 1/4 of second boundary value.
According to the compressor torque controlling method with motor provided by the present invention, comprise step to achieve these goals: monitoring extraneous gas temperature; Be switched to the motor driven voltage variable quantity of described compressor electric motor according to the extraneous gas temperature limitation of being monitored; Drive described compressor electric motor according to the motor driven voltage that is limited.
And, limit described motor driven voltage variable quantity and comprise step: more described extraneous gas temperature and reference temperature; If described extraneous gas temperature then is set at first boundary value greater than described reference temperature; If described extraneous gas temperature is not more than reference temperature, then be set at second boundary value greater than described first boundary value.
And the step of described restriction motor driven voltage variable quantity is to reduce current of electric during from described compressor discharging refrigerant, and increases current of electric during compressed refrigerant.
Description of drawings
Fig. 1 is a precedence diagram of setting boundary value according to prior art;
Fig. 2 a is the block diagram according to compressor torque control gear provided by the present invention;
Fig. 2 b is the foundation schematic representation that is used to illustrate the compressor torque controlling method provided by the present invention;
Fig. 2 c is a precedence diagram of setting boundary value according to the extraneous gas temperature according to provided by the present invention;
Fig. 2 d limits the operation curve figure of motor driven voltage variable quantity for the boundary value that sets according to basis provided by the present invention;
Fig. 3 does not carry out moment of torsion when control plotted curve at the extraneous gas temperature and the Peak current relation of each operation frequency for expression;
Fig. 4 carries out moment of torsion when control plotted curve at the extraneous gas temperature and the Peak current relation of each operation frequency for expression according to the present invention;
Fig. 5 does not carry out moment of torsion when control at the vibration of the refrigerant piping of each operation frequency and the plotted curve of extraneous gas temperature relation for expression;
Fig. 6 carries out moment of torsion when control at the vibration of the refrigerant piping of each operation frequency and the plotted curve of extraneous gas temperature relation for expression according to the present invention;
Velocity variations when Fig. 7 does not carry out the velocity variations in moment of torsion when control for expression and carries out moment of torsion control according to the present invention and the plotted curve of driving voltage variable quantity;
The plotted curve of current of electric when Fig. 8 a does not carry out moment of torsion control for expression;
The plotted curve of current of electric when Fig. 8 b carries out moment of torsion control for expression according to the present invention.
Embodiment
Below, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
The structured flowchart of the air conditioner that Fig. 2 a is provided for foundation one embodiment of the present of invention.
Air conditioner 10 comprises ac power supply 11, rectification circuit 12, power supply stabilizers 13, inverter driving circuit 14, compressor electric motor 15, position detection part 16, current control division 17, moment of torsion control device 18, speed calculation portion 19, speed controlling portion 20, output voltage synthetic portion 21, inverter carry-out part 22 and extraneous gas temperature transducer 23.At this, the common temperature transducer that has of extraneous gas temperature transducer utilization control operation of air-conditioner.
Ac power supply 11 is used to drive the AC power of whole air conditioner to rectification circuit 12 output AC power sources in order to supply.
Rectification circuit 12 is transformed to DC power by rectification AC power, and is fed to power supply stabilizers 13.
Power supply stabilizers 13 makes it stable by the arteries and veins stream composition or the interference component of the DC power of elimination institute rectification, and is fed to inverter driving circuit 14.
Inverter driving circuit 14 comprises switching elements such as switching transistor, and supplies the driving power of pulsewidth modulation to compressor electric motor.
Compressor electric motor 15 comprises the rotor that does not illustrate in the accompanying drawing, by the rotating machinery compressed refrigerant of rotor driven compressor.
Position detection part 16 detects the induced voltage that magnetic flux change causes in the coil that does not have energising based on the output signal of inverter driving circuit, thereby output is corresponding to the position detection signal of the rotor-position of compressor electric motor.
Current control division 17 is used to change the control of the coil of energising corresponding to the rotor-position that is obtained by the position detection signal of position detection part output.
The position detection signal that moment of torsion control device 18 position-based detection units 16 are exported is inferred out the change in torque of load, and the regulated quantity of motor driven voltage is fed to the synthetic portion 21 of output voltage based on the change in torque of being inferred, to regulate the output of inverter driving circuit.At this moment, moment of torsion control device 18 receives by extraneous gas temperature transducer 23 detected extraneous gas temperature, and sets the boundary value of regulated quantity according to this extraneous gas temperature, will be described below this content.
Speed calculation portion 19 calculates based on the position detection signal from position detection part 16 outputs and is equivalent to the rotary speed of rotator of compressor electric motor 15 and the interval time and the interval time variation amount of rotational acceleration, and outputs to speed controlling portion 20 as the interval time data and the interval time variation amount data of correspondence.
Speed controlling portion 20 is based on by the content of user by there not being illustrated remote controller etc. to set, the command speed data of the command speed of importing according to being equivalent to and average output voltage is outputed to the synthetic portion 21 of output voltage by the interval time data and the interval time variation amount data of speed calculation portion 19 input, this average output voltage is switched to the effective voltage of compressor electric motor coil corresponding to needs.
The synthetic portion 21 of output voltage is used to synthesize the regulating voltage data of being imported and outputs to inverter carry-out part 22 with average output voltage several certificate.
Inverter carry-out part 22 is based on the synthetic input of regulating voltage data and average output voltage and the driving voltage that controlling and driving circuit 14 is exported.
The following describes the moment of torsion control procedure of moment of torsion control device 18.
At first, the once rotation of rotor is divided every 30 degree, and will be set at one-period between these 12 dividing regions, the position-based testing signal is at each computation of Period mean value of the same period then.In per 12 positions (position) of once rotation by four adjacent values of front and back being obtained average computational speed.Upper curve by Fig. 7 as can be known, when with the operation of the operation frequency (25Hz) of compressor, the velocity variations amplitude of (Control ON) velocity variations amplitude of (Control OFF) when not carrying out moment of torsion control when carrying out moment of torsion control with respect to target velocity (speed).
Calculate adjacent two speed differences (acceleration) from speed change data, and according to the increase (+) of this speed difference or reduce the duty factor (duty) of 12 positions of (-) increase and decrease.
In view of the above, every rotation 30 degree will be produced the motor driven voltage variable quantity data that increase and decrease motor driven voltage (PWMduty) by speed controlling.The motor driven voltage variable quantity data of so producing are shown in the lower curve of Fig. 7.The motor driven voltage variable quantity is greater than zero, and illustrating corresponding to the operation frequency (for example 30Hz) as Fig. 2 b increases (+); Motor driven voltage (PWM duty) variable quantity illustrates corresponding to the operation frequency (for example 30Hz) as Fig. 2 b to reduce (-) less than zero.
At this moment; handle by boundary value in order to prevent the motor driven voltage variable quantity from excessively increasing; adopt this mode mainly to be because being necessary to prevent takes place to stop phenomenon by the compressor operating that circuit overcurrent protection causes because of excessive increase of the peak value of current of electric, be used to prevent to destroy the switching element of inverter driving circuit simultaneously because of excessive current peak.
Below with reference to the assignment procedure of Fig. 2 c explanation according to boundary value provided by the present invention.
Extraneous gas temperature transducer 23 detects the extraneous gas temperature and is fed to moment of torsion control device 18 (S31), by the extraneous gas temperature (To) of extraneous gas temperature transducer 23 supplies greater than reference temperature (Tr) (S32) whether moment of torsion control device 18 judged, if extraneous gas temperature (To) is greater than reference temperature (Tr), then be set at first boundary value (Ln) (S33), if extraneous gas temperature (To) is not more than reference temperature (Tr), then be set at (S34) greater than second boundary value (Lx) of first boundary value (Ln).At this, first boundary value is 1/4 of about second boundary value.
By the first boundary value (Ln) of setting like this and the variable quantity of second boundary value (Lx) restriction driving voltage.Shown in Fig. 2 d, even second boundary value of setting when predetermined point of observation (A1) driving voltage variable quantity W1 is low greater than the extraneous gas temperature (Lx) also is set at the driving voltage variable quantity second boundary value (Lx).And, even the first boundary value of setting when predetermined point of observation (A2) driving voltage variable quantity W2 is higher greater than the extraneous gas temperature (Ln) also is set at the driving voltage variable quantity first boundary value (Ln).
As mentioned above, be no more than first boundary value (Lx) and second boundary value of setting according to the extraneous gas temperature (Ln), thereby can prevent that the motor driven voltage variable quantity from increasing by restriction motor driven voltage variable quantity.
Fig. 3 is not for carrying out the situation of moment of torsion control, and Fig. 4 is for carrying out the situation of moment of torsion control according to the present invention, is at each operation frequency to represent the curve that concerns between extraneous gas temperature and the Peak current.As shown in Figures 3 and 4, high peak current is big more more for the extraneous gas temperature haply, and peak current level increases on the whole slightly when carrying out moment of torsion control.
Fig. 5 is not for carrying out the situation of moment of torsion control, and Fig. 6 is the situation of carrying out moment of torsion control, is at each operation frequency and represents the vibration of refrigerant piping and the curve of extraneous gas temperature relation.As Fig. 5 and shown in Figure 6, reduced vibration when carrying out moment of torsion control on the whole, reduce the better effects if of vibration when especially operation frequency is low.
The plotted curve of current of electric when the plotted curve of current of electric when Fig. 8 a does not carry out moment of torsion control for expression, Fig. 8 b carry out moment of torsion control for expression according to the present invention.Shown in Fig. 8 a and Fig. 8 b, when carrying out moment of torsion control, as reducing current of electric (P1) discharging refrigerant the time in period of the less moment of torsion of needs, as increasing current of electric (P2) compressed refrigerant the time than the period of high pulling torque, be certain value below by the peak current limit with motor this moment, thereby prevent to stop because of the pressure that excess current causes the phenomenon of compressor operating.
In sum, the present invention not only simply sets boundary value according to the comparative result of extraneous gas temperature and reference temperature; And owing to utilize the common extraneous gas temperature transducer that has of control operation of air-conditioner, thereby suppress the increase of cost of production and realize cheap price.

Claims (7)

1、具有电机的一种压缩机扭矩控制装置,其特征在于包含:1. A compressor torque control device with a motor, characterized in that it comprises: 外部气体温度传感器,以用于监测外部气体温度;an outside air temperature sensor for monitoring the outside air temperature; 控制部,以用于根据由所述外部气体温度传感器所监测的外部气体温度限制接通到所述压缩机电机的电机驱动电压变化量。A control section for limiting a variation amount of a motor driving voltage supplied to the compressor motor according to an outside air temperature monitored by the outside air temperature sensor. 2、根据权利要求1所述的装置,其特征在于当所述外部气体温度越高,所述控制部使设定的边界值越小,该边界值用于限制所述电机驱动电压的变化量。2. The device according to claim 1, wherein when the temperature of the external air is higher, the control unit makes the set boundary value smaller, and the boundary value is used to limit the variation of the motor driving voltage . 3、根据权利要求2所述的装置,其特征在于所述控制部为当所述外部气体温度大于基准温度时,设定为第一边界值;当所述外部气体温度不大于基准温度时,设定为大于所述第一边界值的第二边界值。3. The device according to claim 2, characterized in that the control unit is set to the first boundary value when the external air temperature is greater than the reference temperature; when the external air temperature is not greater than the reference temperature, set to a second boundary value greater than the first boundary value. 4、根据权利要求3所述的装置,其特征在于所述第一边界值约为第二边界值的1/4。4. The apparatus of claim 3, wherein the first boundary value is approximately 1/4 of the second boundary value. 5、具有电机的一种压缩机扭矩控制方法,其特征在于包含步骤:5. A compressor torque control method with a motor, characterized in that it comprises steps: 监测外部气体温度;Monitoring the outside air temperature; 根据所监测的外部气体温度限制接通到所述压缩机电机的电机驱动电压变化量;limiting a variation in motor drive voltage to the compressor motor based on the monitored outside air temperature; 根据被限制的电机驱动电压驱动所述压缩机电机。The compressor motor is driven according to the limited motor drive voltage. 6、根据权利要求5所述的方法,其特征在于限制所述电机驱动电压变化量包含步骤:比较所述外部气体温度与基准温度;如果所述外部气体温度大于所述基准温度,则设定为第一边界值;如果所述外部气体温度不大于基准温度,则设定为大于所述第一边界值的第二边界值。6. The method according to claim 5, wherein limiting the variation of the motor driving voltage comprises the steps of: comparing the external air temperature with a reference temperature; if the external air temperature is greater than the reference temperature, setting is the first boundary value; if the external air temperature is not greater than the reference temperature, then set to a second boundary value greater than the first boundary value. 7、根据权利要求5所述的方法,其特征在于所述限制电机驱动电压变化量的步骤为:从所述压缩机排出制冷剂时减少电机电流,而压缩制冷剂时增加电机电流。7. The method according to claim 5, wherein the step of limiting the variation of the motor driving voltage is: reducing the motor current when the refrigerant is discharged from the compressor, and increasing the motor current when compressing the refrigerant.
CNB2006100781514A 2006-01-09 2006-04-28 Torque control device of compressor and method thereof Expired - Fee Related CN100529400C (en)

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KR1020060002274 2006-01-09
KR1020060002274A KR20070074299A (en) 2006-01-09 2006-01-09 Compressor Torque Control Device and Method

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CN100529400C CN100529400C (en) 2009-08-19

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104847638A (en) * 2015-03-17 2015-08-19 广东美的暖通设备有限公司 Method and device for starting compressor
CN106438294A (en) * 2015-08-07 2017-02-22 美克司株式会社 Air compressor
CN108431531A (en) * 2015-12-16 2018-08-21 三星电子株式会社 Refrigerator, operating method of refrigerator, and computer-readable recording medium

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104847638A (en) * 2015-03-17 2015-08-19 广东美的暖通设备有限公司 Method and device for starting compressor
CN106438294A (en) * 2015-08-07 2017-02-22 美克司株式会社 Air compressor
US10690130B2 (en) 2015-08-07 2020-06-23 Max Co., Ltd. Air compressor
CN108431531A (en) * 2015-12-16 2018-08-21 三星电子株式会社 Refrigerator, operating method of refrigerator, and computer-readable recording medium

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KR20070074299A (en) 2007-07-12

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