CN100998364B - Equipment for continuous extraction of fish protein - Google Patents
Equipment for continuous extraction of fish protein Download PDFInfo
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- CN100998364B CN100998364B CN200710019207A CN200710019207A CN100998364B CN 100998364 B CN100998364 B CN 100998364B CN 200710019207 A CN200710019207 A CN 200710019207A CN 200710019207 A CN200710019207 A CN 200710019207A CN 100998364 B CN100998364 B CN 100998364B
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- cylindrical shell
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- reductor
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- 108010028690 Fish Proteins Proteins 0.000 title claims abstract description 28
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- 230000007246 mechanism Effects 0.000 claims abstract description 47
- 239000002904 solvent Substances 0.000 claims abstract description 31
- 241000251468 Actinopterygii Species 0.000 claims abstract description 17
- 238000007598 dipping method Methods 0.000 claims description 30
- 238000004062 sedimentation Methods 0.000 claims description 27
- 238000009792 diffusion process Methods 0.000 claims description 23
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- 235000019733 Fish meal Nutrition 0.000 claims description 15
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- 239000003925 fat Substances 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 14
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- Meat, Egg Or Seafood Products (AREA)
- Fodder In General (AREA)
Abstract
An apparatus for continuously extracting fish protein from marine fish is composed of a working platform, an impregnating drum, a material distributor, a feeder mechanism, a stirring mechanism, an extracting chain-bucket unit, a material transfer unit and a solvent inlet on said extracting chain-bucket unit.
Description
Technical field
The present invention relates to a kind of equipment for continuous extraction of fish protein, be used for extracting the proteinaceous nutrient thing from marine fish.
Background technology
In numerous marine living resources, no matter be on kind and reserves, still on amount of fishing and purposes, all first elect the stock of fish.Whole world marine fishes amount of fishing only was 1,880 ten thousand tons in 1980, and just reached 9,000 ten thousand tons by 1986, had reached about 100,000,000 tons at present.
Fish inner protein 10-30% is comprising necessary for human body 8 seed amino acids, be lysine, tryptophan, phenylalanine, methionine, threonine, leucine, isoleucine and valine.In addition, the flesh of fish also contains fat and important substance and the B family vitamins such as calcium, phosphorus that easily are absorbed by the body in a large number.About 12 kilograms of annual in the world at present per capita aquatic products, and surpassed other meats in the fish consumption of state such as the Congo, Japan, Indonesia, Philippine have accounted for 60% of animal protein food ration to the food ration of fish protein.Because fish production is compared with agriculture and animal husbandry production and had small investment, output is many, the characteristics of instant effect, and the input cost of production equal protein matter, fishery only is 1/3 of animal husbandry.Particularly can help human body to build new organization and repair to upgrade tissue, in human body, make various enzymes and help food conversion is energy, keeps moisture and acid-base balance in the body, enhances metabolism, regulates the understanding of function such as physiological function by the hemoglobin in the blood to cell delivery oxygen and nutrition, enhancing immunity, catalysis such as being rich in several amino acids to marine fish protein institute tool along with people, just turn one's attention to naturally in development and use, promptly extract protein marine fish protein.
The device that extracts fish protein at present is to adopt the pot group type structure, impurity elimination is pulverized during resulting raw material introduces jar as decaptitating, truncate, scale, go fish material behind the internal organ etc., add solvent (n-hexane) simultaneously, mixed liquor (fat and solvent) is extracted out from pot bottom through moments later passing through filter screen, thereafter introduce fresh n-hexane solvent again, extract mixed liquor once more out, repeat said process, until the extracting fat in the fish meal raw material is clean, finally obtain fish protein.Obvious, its processing mode is a clearance-type, and production efficiency is low, can't satisfy the requirement of industrialization volume production; Filtration Netease in jar stops up, and it is frequent and difficult to clear up, more change jobs, and delays generation time; Big and the troublesome poeration of workman's manipulation strength; There is solvent gas to overflow in a large number at processing site, to production on-site environment and the operator influence of keeping the safety in production; Mixed liquid concentration can't be controlled, residual height; The solvent consumption height is lost the economy of extraction.
The applicant retrieves, and searches document such as A) .CN1157694A, a kind of preparation method of the fish albumen that liquefies; B) .CN1063026C, quick-acting nutritious fish protein and preparation method; C) .CN1383732A prepares the technology of fish albumen hybrid peptide with crude fish protein; D) .CN1225991C, albumen egg extracting method of low value fish and products thereof.At above-mentioned document A) to D) in the technology of being instructed, method, the device of the usefulness of selecting all belongs to the jar group category that the applicant mentions in front, has described shortcoming equally.Therefore, owing to do not see that the preferred embodiment that is able to the continuous extraction fish protein is arranged up to now, so industry is all constantly being sought.
Summary of the invention
Task of the present invention be to provide a kind of satisfied that the industrialization volume production requires, the situation that can not occur stopping up and so on and incur loss through delay production, can reduce workman's manipulation strength and help protecting operator's health safety and production on-site environment, can save the equipment for continuous extraction of fish protein that extracts the usefulness solvent.
Task of the present invention is finished like this, a kind of equipment for continuous extraction of fish protein, and it comprises a workbench; Extend the dipping cylindrical shell of at least one miscella outlet on one wall body, be supported on the workbench; One tripper is arranged on the top of flooding cylindrical shell; One is used for the fish meal raw material is fed into the feeding mechanism of tripper, fixes on the cover of dipping cylindrical shell; One be bearing on the cover and the cavity volume that be stretched over the dipping cylindrical shell be used for to by the tripper branch into the rabbling mechanism that stirs of fish meal raw material; One chuck bucket diffusion mechanism is bearing on the workbench; One is used for the feed liquid after the rabbling mechanism stirring is transferred to the material rotaring machine structure of chuck bucket diffusion mechanism lixiviate, is bound up between dipping cylindrical shell and the chuck bucket diffusion mechanism; One is used for introducing the solvent intake of the solvent be used to dissolve fish fats in the cavity volume of dipping cylindrical shell, be located on the chuck bucket diffusion mechanism.
Dipping cylindrical shell of the present invention comprises that the material receiving area on top and the stirring area at middle part and the sedimentation of bottom change the material district, material receiving area is positioned at the workbench top, fix with workbench, on the wall body of material receiving area, extended the outlet of first miscella, described cover lid fits over the top of material receiving area, described tripper is positioned at material receiving area, stirring area is positioned at the below of workbench, dock with the bottom of material receiving area, on the wall body of stirring area, extended the outlet of second miscella, and receive the feet that is useful on the terrace support in the bottom of stirring area, sedimentation is changeed the material district and is continued in the bottom of stirring area, extended discharging opening and hand hole respectively on the wall body in sedimentation commentaries on classics material district, the bottom that sedimentation commentaries on classics material is distinguished connects with the material rotaring machine structure and communicates, and described rabbling mechanism is through material receiving area, stirring area, the material district is changeed in sedimentation.
The gas outlet that is respectively arranged with visor on the cover of the present invention and is used for the gas in the dipping cylindrical shell is drawn is respectively equipped with first, second access panel on the wall body of described material receiving area, stirring area.
Tripper of the present invention comprises material holding tray, material containing disc cover, scraper, adapter sleeve, the inwall of material holding tray and material receiving area is fixed, and constitute sealing with inwall, cloth is useful on the fish meal raw material is penetrated into the discharge opening that goes in the stirring area between the bottom of material holding tray, the material containing disc cover seal arrangement is on the Pan Kou of material holding tray, scraper is fixed on the adapter sleeve, and maintains the gap of 2-5mm between the trying to get to the heart of a matter of this scraper and material holding tray, and adapter sleeve is installed on the rabbling mechanism.
Feeding mechanism of the present invention comprises the charging motor, the charging reductor, feeding cylinder, axle is stirred in charging, first spiral stirs slurry, feed hopper, charging motor and the transmission of charging reductor connect, the charging reductor is fixed on the outer top ends of cover that feeding cylinder is stuck in, and the lower end of feeding cylinder is stretched on the tripper, and fix with tripper, charging is stirred axle and is fixed on the power output shaft of charging reductor, and integrally be positioned at the tube chamber of feeding cylinder, be used for the fish meal raw material driven and transport to first spiral that tripper goes and stir slurry and be formed in charging and stir axle, feed hopper is received on feeding cylinder is stuck in wall body outside the cover, communicates with the tube chamber of feeding cylinder.
Rabbling mechanism of the present invention comprises that stirring motor, stirring reductor, shaft, second spiral stir slurry, stirring motor connects with the transmission of stirring reductor, the charging reductor is fixed on the cover, the upper end of shaft is affixed with the stirring reductor, lower ending pivot places sedimentation to change on the bearing block of bottom, material district, second spiral stirs to be starched on the axis body that is formed in stirring area that shaft is positioned at, position, sedimentation commentaries on classics material district, and the diameter that described second spiral stirs slurry diminishes from top to bottom gradually.
Chuck bucket diffusion mechanism of the present invention comprises that the lifting cylindrical shell, chain bucket tensioner degree adjuster, the chain bucket that constitute feed bin drive the fortune device, material is carried the fortune device, the nearly middle part and the workbench that promote cylindrical shell are fixed, the upper end port position is installed with shrouding, and the upper end port position extended discharge bucket towards a side of below, the lower end sidepiece that promotes cylindrical shell extends the sewage draining exit that communicates with feed bin, and the bottom, lower end is received and is useful on the base that fixes with terrace; Described chain bucket tensioner degree adjuster is arranged on with corresponding to each other and promotes both sides, cylindrical shell lower end; Described chain bucket drives the fortune device and is located at the upper end port position that promotes cylindrical shell; Described material is carried the fortune device and is comprised that a pair of carrier chain, one group drag for bucket, and the two ends of a pair of carrier chain are bound up on described a pair of chain bucket tensioner degree adjuster and chain bucket drives on the fortune device, and one group is dragged for that cloth is fixed on a pair of carrier chain between bucket, and each drags for and is densely covered with the oil strain hole on the bucket.
Material rotaring machine structure of the present invention comprises changes the material motor, transformed material reducer, drive sprocket, driving-chain, driven sprocket, transformed material pipage, transformed material shaft, transformed material propeller, changeing material motor and transformed material reducer connects, drive sprocket is fixed on the power output shaft of transformed material reducer, one end of driving-chain is set on the drive sprocket, the other end is set on the driven sprocket, driven sprocket is fixed on the outer axle head of transformed material pipage that transformed material shaft is stretched over, the transformed material shaft hub setting is in transformed material pipage, transformed material pipage is connected with chuck bucket diffusion mechanism with the bottom of dipping cylindrical shell respectively and communicates, and changes the material propeller and is formed on the axis body of transformed material pipage that transformed material shaft is positioned at.
Chain bucket of the present invention drives the fortune device and comprises and drive the fortune motor, drive the fortune reductor, a pair ofly drive the fortune drive sprocket, drive fortune driving shaft, a pair of fortune bearing block that drives, drive fortune motor with drive fortune reductor mutually assembly and be fixed on the lifting cylindrical shell upper end one side sidepiece, the a pair of fortune drive sprocket that drives fixedly drives the middle part of transporting driving shaft concurrently, corresponding with the charging aperture of described discharge bucket, driving the hub setting of fortune driving shaft drives on the fortune bearing block a pair of, and with drive the fortune reductor and connect, a pair of fortune bearing block that drives is fixed on the both sides, upper end that promote cylindrical shell.
Chain bucket tensioner degree adjuster of the present invention comprises a pair of tension shaft casing, be separately fixed at the both sides, lower end that promote cylindrical shell, each tension shaft casing is provided with guide holder, set tension shaft bearing and spring base on the guide holder, the tensioner axle bed is fixed with adjusting screw rod, between tension shaft bearing and the spring base spring is set, hub setting sprocket shaft on the tension shaft bearing, fix a pair ofly on the sprocket shaft abreast, connect by movable sprocket and described carrier chain by movable sprocket.
The present invention can be with the fish protein output after being gone to chuck bucket diffusion mechanism through the material behind the dipping cylindrical shell dipping by the material rotaring machine structure and will resultingly sloughing fat by chuck bucket diffusion mechanism, thereby embody production continuously and use and satisfy the requirement of industrialization volume production; The fish meal raw material of feeding mechanism feeding can be given rabbling mechanism by tripper and stir, and can not occur the situation of depositing and stopping up in whole leaching process; Can realize disposable extraction fish protein, avoid the loaded down with trivial details step of repeatedly extracting fat, introducing fresh solvent of prior art demand, help to alleviate workman's working strength through intermediate link; Drawing all of the introducing of solvent and miscella can be carried out under closed state, therefore can ensure the environment of operator's safety and production scene, and have the reduction effect to solvent.
Description of drawings
Fig. 1 is one embodiment of the invention structure chart.
Fig. 2 is the cutaway view of Fig. 1.
The schematic diagram that the carrier chain that Fig. 3 transports device for being carried by movable sprocket and material of chain bucket tensioner degree adjuster connects mutually.
The specific embodiment
By the description of applicant, will help to understand essence of the present invention more, and make advantage of the present invention and effect brighter and clearer, but embodiment does not constitute the specifics restriction of the technical scheme that the present invention is recommended embodiment.
Ask for an interview Fig. 1 and Fig. 2 and in conjunction with Fig. 3, the dipping cylindrical shell 1 that the applicant recommended is in fact like being formed by three part slitless connections, promptly process by three part one, these three parts are that material receiving area 12, stirring area 13, sedimentation change material district 14, material receiving area 12, stirring area 13, sedimentation can be changeed also that material district 14 be referred to as the section of connecting material, stirs section, the material section is changeed in sedimentation or the part that is referred to as to connect material, mixing part, sedimentation commentaries on classics are expected part.Material receiving area 12 expands the top of being located at stirring area 13, and sedimentation is changeed material district 15 with the narrow bottom that shrinks in stirring area 13, funnel form ground, described cover 11 be by adding sealing ring sealing and fixing at the top of material receiving area 12.On cover 11, extended gas outlet 111, can guide the gas in the dipping cylindrical shell 1 into the external world, used the air ambient of protection operation site by the pipeline that continues on gas outlet 111.For the ease of allowing the operator observe situation in the material receiving area 12, on cover 11, also dispose first visor 112.Whole dipping cylindrical shell 1 expands the material receiving area of establishing 12 by its top and is fixed on the workbench 5, specifically can on the outer wall of material receiving area 12, extend the unrestricted fixedly ear 123 of quantity, fixedly ear 123 welds with workbench 5, can also on the outer wall of material receiving area 12, expand and establish flange one, by flange and workbench 5 with welding or Bolt Connection or riveted joint or realize fixing with other similar fashion.One first miscella that continued on the wall body of material receiving area 12 exports 121, connects corresponding pipeline and just miscella can be drawn out to the processing of miscella recycling and processing equipment in this first miscella outlet 121, in order to recycling.Here the miscella of being said is meant the mixture of solvent and fish fats, and the solvent of being said is meant n-hexane or other similar material that can decompose the fish fats in the fish meal.Also offer first access panel 122 on the wall body of material receiving area 12, be used for disposing the failure situations that might occur in the material receiving area 12, at ordinary times, this first access panel 122 is in the state that seals mutually with the cavity volume of material receiving area 12.At the district of stirring area 13 wall is to have received second access panel 132 and second miscella outlet 131 on its wall body respectively, the function of second access panel 132, second miscella outlet 131 is 121 identical with first access panel 122, first miscella are exported respectively, so no longer given unnecessary details.In order to make the supporting between dipping cylindrical shell 1 and the terrace, then receive quantity and be preferably three uniform each other feets 133 in the bottom of stirring area 13.The global shape that material district 14 is changeed in sedimentation is funnel-form haply, has extended discharging opening 141 and hand hole 142 on its wall body respectively, and at ordinary times, discharging opening 141, hand hole 142 all are in closed state.And because of shutting down after a period of time or inactive a period of time when will implement scarfing cinder, open discharging opening 141, hand hole 142 so, carry out scarfing cinder, use guarantee sedimentation change material distinguish 14 and the following material rotaring machine structure 6 that also will describe in detail between passage smooth and easy.
Tripper 3 integrally is arranged in the cavity volume of material receiving area 12 of aforesaid dipping cylindrical shell 1, carry out sealing between the cavity volume chamber wall of entire body ground and material receiving area 12 around the material holding tray 31 of tripper 3, make the fish meal raw material the discharge opening 311 of material holding tray 31 bottoms, to cover from gathering.The reason that the cooperation of material containing disc cover 32 and material holding tray 31 matches just as pot cover and pot, both form sealing.In order to strengthen the fixed effect between material holding tray 31 and the material receiving area 12, and in order to make its feeding cylinder that is scooped out drawing-in device 2 well 23 unlikely coming off, so adopted all cloth to fix at the try to get to the heart of a matter cavity volume chamber wall of one group of material holding tray support 312 and material receiving area 12 at edge of material holding tray 31.The preferable shape of the scraper 33 of tripper 3 is banana-shaped or title crescent, maintains the gap of 2-5mm between the bottom surface of its baseplane and material holding tray 32, and the gap is 2-4mm preferably, and more preferably 2-3mm is preferably 2-2.5mm.The base portion of scraper 33 is attached on the adapter sleeve 34, and adapter sleeve 34 be fixed on below also with on the shaft 43 of the rabbling mechanism 4 that describes in detail.Quantity to scraper 33 does not need restriction in the present invention.Rotation along with adapter sleeve 34, drive scraper 33 motions, in the motion process of scraper 33, will be driven in the cavity volume of the stirring area 13 of flooding cylindrical shell 1 by discharge opening 311, and define the feeding capacity that enters into stirring area 13 by the quantity and the pore size of discharge opening 311 by the raw material that feeding mechanism 2 is fed in the material holding tray 31.
In an embodiment of the present invention, feeding mechanism 2 hangs down and puts on cover 11, specifically be to cooperate with 22 transmissions of charging reductor by charging motor 21, and charging reductor 22 and feeding cylinder 23 cover that is stretched over 11 outer upper end ports are fixed, the lower end of feeding cylinder 23 extends in the material receiving area 12, and it is fixing with the material containing disc cover 32 in aforesaid sub-material district 3, the tube chamber of feeding cylinder 23 communicates with the dish chamber of material holding tray 31, the tube chamber that axle 24 integrally is arranged in feeding cylinder 23 is stirred in charging, its upper end connects with charging reductor 22, its lower end by the bearing block (not shown) hub setting in the tube bottom position of feeding cylinder 23.First spiral stirs slurry 25 and is formed in charging and stirs on axle 24 the axis body, when will be when feed hopper 26 be introduced in the feeding cylinders 23 through pretreated fish meal raw material by fish meal ingredient conveyor structure, just stir slurry 25 by first spiral and stir and transport in the material holding tray 31, the feeding capacity of feed hopper 26 should be to be directly proportional with the sub-material ability of tripper 3.
In an embodiment of the present invention, rabbling mechanism 4 similarly hangs down and puts on cover 11, specifically be to connect by stirring motor 41 and 42 transmissions of stirring reductor, and will stir reductor 42 and be fixed on the cover 11, the upper end of shaft 43 connects with the power output shaft that stirs reductor 42, material district 14 is changeed through material receiving area 12, stirring area 13, sedimentation in the middle part, the lower end by bearing block 431 hub setting change the bottom in material district 14 in sedimentation.Second spiral stirs slurry 44 and is formed in stirring area 13 that shaft 43 is in, sedimentation and changes on the axis body in material district 14.Stir the diameter of slurry 44 for second spiral, preferred scheme is to diminish gradually from top to bottom, so that in whipping process, can make impregnated material is successfully driven changes material district 14 to sedimentation bottom, and then successfully flow to material rotaring machine structure 6, be transferred to chuck bucket diffusion mechanism 7 after scooping out by material rotaring machine structure 6.To top explanation, should be appreciated that out that dipping cylindrical shell 1 realized to the one-level of fish meal raw material or claim a lixiviate that being changeed and given chuck bucket diffusion mechanism 7 by material rotaring machine structure 6 then is for realizing that secondary or the lixiviate of title secondary ensure by the applicant.
In a specific embodiment of the present invention, the commentaries on classics material motor 61 and the transformed material reducer 62 of material rotaring machine structure 6 connect, transformed material reducer 62 both can be fixed on the terrace, also can be with placing on the special-purpose shelf, at the fixing drive sprocket 63 of the axle head of the power of transformed material reducer 62 output, an end of sheathed driving-chain 64 on the drive sprocket 63, the other end of driving-chain 64 is nested with on driven sprocket 65, and driven sprocket 65 then is fixed on the axle head outside transformed material shaft 67 transformed material pipage that is stretched over 66.According to general knowledge, transformed material shaft 67 should be by a pair of bearing block that carries bearing and hub setting in transformed material pipage 66.The upper lateral part of transformed material pipage 66 communicates with the discharging opening of the commentaries on classics material decanting zone 14 of dipping cylindrical shell 1, and communicates with the feed bin 715 of chuck bucket diffusion mechanism 7 lifting cylindrical shells 71.Transformed material propeller 68 is formed in transformed material shaft 67 and is arranged on the axis body of transformed material pipage 66.When transformed material shaft 67 rotations, just by transformed material propeller 68 material district 14 materials that change over to being changeed in sedimentation is the feed bin 715 that aforementioned material after an one-level or a lixiviate drives in the lifting cylindrical shell 71 of chuck bucket diffusion mechanism 7.The applicant requires emphasis, if use driving and driven sprocket wheel 63,65 instead belt pulley, uses driving-chain 64 instead belt simultaneously, should be considered as equivalence so and replace.
The nearly middle part of the lifting cylindrical shell 71 of chuck bucket diffusion mechanism 7 of the present invention is fixing with workbench 5 by the leg 716 that extends, and a base 714 has been received in the bottom, and base 714 is fixing with the terrace supporting.Promote cylindrical shell 71 upper parts and constitute a radian, impose shutoff in port position with shrouding 712, also can receive a breather pipe 717 at the upside that approaches port position, set out at the downside that approaches port position and to be used for discharging opening 7111 that the material of feed bin 715 is drawn, receive discharge bucket 711 on the discharging opening 7111, the fish protein behind the fat sloughed that has passed through after the secondary lixiviate by discharge bucket 711 output is sent to the road, back and handles, and for example is dried into the dry product fish protein powder.Respectively received sewage draining exit 713 in the two bottom sides that promotes cylindrical shell 71, at ordinary times, sewage draining exit 713 should be closed, and has only when needs scarfing cinder blowdown and just enables.
The present invention recommended as the structure of a kind of embodiment of the chain bucket tensioner degree adjuster 72 of chuck bucket diffusion mechanism 7 by following detailed and, select with a pair of tension shaft casing 721 and be fixed on the both sides, bottom (lower end) that promote cylindrical shell 71 with back-to-back form, to on each tension shaft casing 721 guide holder 726 being set, configuration tension shaft bearing 724 and spring base 723 on guide holder 726, wherein, spring base 722 is fixing with adjustment screw rod 728, the two supports of spring 723 is on spring base 722 and tension shaft bearing 724, along with screw rod 728 is adjusted in clockwise or counterclockwise turn, make spring base 722 act on spring 723, and then make tension shaft bearing 724 up or move down along guide holder 726.Because sprocket shaft 725 is hubbed on the tension shaft bearing 724, therefore up or when moving down when tension shaft bearing 724, sprocket shaft 725 is also corresponding up or move down; Again owing on sprocket shaft 725, fixing a pair of by movable sprocket 727, therefore, also corresponding up or move down concurrently.Mention in front, the end that material is carried a pair of carrier chain 741 of fortune device 74 connects with chain bucket tensioner degree adjuster 72, therefore pass through applicant's above-mentioned narration, one end of a pair of as can be known carrier chain 741 is to be nested with a pair of by (Fig. 3 shows) on the movable sprocket 727, and the other end is to be nested with what chain bucket drove fortune device 73 driving fortune on the drive sprocket 733, be covered with have a group of oil strain hole 7421 drag for bucket 742 with a cloth form be fixed on a pair of carrier chain 741.
Chain bucket drives driving fortune motor 731 and driving fortune reductor 732 assembly and be fixed on the cylinder lateral wall of the upper end port position that promotes cylindrical shell 71 of fortune device 73, the a pair of fortune drive sprocket 733 that drives is fixed on concurrently corresponding on the axis body that drives fortune driving shaft 734 in the tube chamber that promotes cylindrical shell 71, more particularly, driving fortune driving shaft 734 is corresponding charging aperture 7111 places of mentioning in front, drive fortune driving shaft 734 and drive 732 connections of fortune reductor, and hub setting is driven on the fortune bearing block 735 in a pair of, fixes with the barrel that promotes cylindrical shell 71 and drive fortune bearing block 735.Along with driving 731 work of fortune motor, drive 734 rotations of fortune driving shaft, make and drive 733 rotations of fortune drive sprocket, thereby drive a pair of carrier chain 741 dos operation again and again that material is carried fortune device 74, and then drag for bucket 742 by one group and will be transferred to material in the feed bin 715 by material rotaring machine structure 6 and after carrying out the secondary lixiviate, be scooped into and drag in the bucket 742 with the form as the baler, pour out until arriving at discharging opening 7111 positions, and then draw by discharge bucket 711.
In the embodiments of the invention, solvent intake 8 has been chosen on the lifting cylindrical shell 71 of chain bucket impregnating mechanism 7, and particular location is a little more than material receiving area 12, this is that the position preferably is set.But if painstakingly it is arranged on the proper site of dipping cylindrical shell 1, so, effect will be inferior, but available reluctantly, therefore, can not select to change with the position of solvent intake 8 and limit technical scheme of the present invention.
The applicant narrates the course of work of the present invention, to handle through early stage (road), resulting fish material is that fish meal powder material is introduced feed hopper 26 quantitatively by conveyer, described here quantitatively can obtain according to the sub-material amount of tripper 3 in the unit interval, certainly also needs to take into account the rotating speed of the shaft 43 of rabbling mechanism 4.The powder material that enters into feed hopper 26 stirs slurry 25 by first spiral and stirs the material holding tray 31 of transporting to tripper 3, rabbling mechanism 4, material rotaring machine structure 6 and chuck bucket diffusion mechanism 7 are all in running order at this moment, and, solvent (n-hexane) is introduced from solvent intake 8, solvent enters into dipping cylindrical shell 1 through material rotaring machine structure 6, makes dipping cylindrical shell 1 and be lower than in the cavity volume of lifting cylindrical shell 71 of solvent intake 8 to be full of solvent.The powder material that enters into material holding tray 31 is scraped into to stirring area 13 through discharge opening 311 by scraper 33, and the front is stated owing to be full of the n-hexane solvent in the dipping cylindrical shell 1, therefore, when the powder material once entering material holding tray 31 and contact and becoming mixed liquor with solvent.Stir the stirring of slurry 44 along with second spiral, utilize powder material decline passway to carry out counter-rotating and promote mixed liquor and move upward, impel the powder material fully to contact at the volley and be added to fat and other essence that dipping in the powder comes out in the mixed liquor as early as possible with solvent, sedimentation along with the powder material, amount of exercise progressively dwindles, it is that top diameter is big that second spiral stirs slurry 44, pitch is big, progressively shrink downwards (dwindling), so that material before arriving material rotaring machine structure 6, stop in advance stirring and springing up or claim stirring, make material successfully fall into material rotaring machine structure 6, under the driveing of the transformed material propeller 68 of material rotaring machine structure 6, material is driven to chuck bucket diffusion mechanism 7, drive under the work of fortune device 73 at the chain bucket of chuck bucket diffusion mechanism 7, make material put forward fortune by 74 motions, drag for bucket 742 and from the feed bin 715 that promotes cylindrical shell 71, draw, upwards promote gradually into promptly being scooped into material, until from discharging 7111 to discharge bucket 711.See by figure, in dragging for 742 processes that upwards promote that struggle against, by the fresh solvent that solvent intake 8 is introduced the material that drags in the bucket 742 is done last contact (spray), and as soon as drag for bucket 742 levelness when being higher than the position of solvent intake 8, when promptly arriving the segmental arc position on lifting cylindrical shell 71 tops of mentioning in front, be scooped into the powder material that drags in the bucket 742 and begin drip-dry, just make the solvent and the fatty mixture sound of rain pattering, the fat of using in the powder material of discharge bucket 711 is fully removed.The powder of drawing from discharge bucket 711 is admitted to and carries out precipitation in the desolventizing machine, taken off residual solvent with steaming after drying obtain the dry product fish protein powder.
In said process, first miscella outlet 121 is in normally open, and second miscella outlet 131 is interim discharging usefulness, under normal circumstances close, mixed liquor from first, second miscella outlet 121,131 fish fats of being drawn and solvent supplies to handle the back reuse, for example obtains fish oil fat as another kind of product.
Because above-mentioned work is carried out continuously, therefore can satisfy the requirement of industrialization volume production, especially as long as according to needing that the present invention given dipping cylindrical shell 1 and chuck bucket diffusion mechanism 7 are carried out reasonable dilatation, the output of the extraction fish protein that just can obtain to expect.
Claims (8)
1. an equipment for continuous extraction of fish protein is characterized in that it comprises a workbench (5); Extend the dipping cylindrical shell (1) of at least one miscella outlet on one wall body, be supported on the workbench (5); One tripper (3) is arranged on the top of flooding cylindrical shell (1); One is used for the fish meal raw material is fed into the feeding mechanism (2) of tripper (3), fixes on the cover (11) of dipping cylindrical shell (1); One be bearing on the cover (11) and the cavity volume that be stretched over dipping cylindrical shell (1) be used for to by tripper (3) branch into the rabbling mechanism (4) that stirs of fish meal raw material; One chuck bucket diffusion mechanism (7) is bearing on the workbench (5); One is used for the feed liquid after rabbling mechanism (4) stirring is transferred to the material rotaring machine structure (6) of chuck bucket diffusion mechanism (7) lixiviate, is bound up between dipping cylindrical shell (1) and the chuck bucket diffusion mechanism (7); One is used for the solvent intake (8) that in the cavity volume of dipping cylindrical shell (1) introducing is used to dissolve the solvent of fish fats, is located on the chuck bucket diffusion mechanism (7).
2. equipment for continuous extraction of fish protein according to claim 1, it is characterized in that described dipping cylindrical shell (1) comprises that the material receiving area (12) on top and the stirring area (13) at middle part and the sedimentation of bottom change material district (14), material receiving area (12) is positioned at workbench (5) top, fix with workbench (5), on the wall body of material receiving area (12), extended first miscella outlet (121), described cover (11) lid fits over the top of material receiving area (12), described tripper (3) is positioned at material receiving area (12), stirring area (13) is positioned at the below of workbench (5), dock with the bottom of material receiving area (12), on the wall body of stirring area (13), extended second miscella outlet (131), and receive the feet (133) that is useful on the terrace support in the bottom of stirring area (13), sedimentation is changeed material district (14) and is continued in the bottom of stirring area (13), on the wall body in sedimentation commentaries on classics material district (14), discharging opening (141) and hand hole (142) have been extended respectively, the bottom in sedimentation commentaries on classics material district (14) connects with material rotaring machine structure (6) and communicates, and described rabbling mechanism (4) is through material receiving area (12), stirring area (13), material district (14) is changeed in sedimentation.
3. equipment for continuous extraction of fish protein according to claim 2, the gas outlet (111) that it is characterized in that being respectively arranged with visor (112) on the described cover (11) and be used for the gas in the dipping cylindrical shell (1) is drawn is respectively equipped with first, second access panel (122), (132) on the wall body of described material receiving area (12), stirring area (13).
4. equipment for continuous extraction of fish protein according to claim 1, it is characterized in that described feeding mechanism (2) comprises charging motor (21), charging reductor (22), feeding cylinder (23), axle (24) is stirred in charging, first spiral stirs slurry (25), feed hopper (26), charging motor (21) connects with charging reductor (22) transmission, charging reductor (22) be fixed on feeding cylinder (23) the outer top ends of the cover that is stuck in (11), and the lower end of feeding cylinder (23) is stretched on the tripper (3), and it is fixing with tripper (3), charging is stirred axle (24) and is fixed on the power output shaft of charging reductor (22), and integrally be positioned at the tube chamber of feeding cylinder (23), be used for the fish meal raw material driven and transport to first spiral that tripper (3) goes and stir slurry (25) and be formed in charging and stir axle (24), feed hopper (26) receive feeding cylinder (23) on the wall body outside the cover that is stuck in (1), communicate with the tube chamber of feeding cylinder (23).
5. equipment for continuous extraction of fish protein according to claim 1 and 2, it is characterized in that described rabbling mechanism (4) comprises stirring motor (41), stir reductor (42), shaft (43), second spiral stirs slurry (44), stirring motor (41) connects with the transmission of stirring reductor (42), charging reductor (42) is fixed on the cover (11), the upper end of shaft (43) is affixed with stirring reductor (42), lower ending pivot places sedimentation to change on the bearing block (431) of bottom, material district (14), second spiral stirs slurry (44) and is formed in shaft (43) and is positioned at stirring area (13), sedimentation is changeed on the axis body at (14) position, material district, and the diameter that described second spiral stirs slurry (44) diminishes from top to bottom gradually.
6. equipment for continuous extraction of fish protein according to claim 1, it is characterized in that described chuck bucket diffusion mechanism (7) comprises the lifting cylindrical shell (71) that constitutes feed bin (715), chain bucket tensioner degree adjuster (72), chain bucket drives fortune device (73), material is carried fortune device (74), the nearly middle part and the workbench (5) that promote cylindrical shell (71) are fixing, the upper end port position is installed with shrouding (712), and the upper end port position extended discharge bucket (711) towards a side of below, the lower end sidepiece that promotes cylindrical shell (71) extends the sewage draining exit (713) that communicates with feed bin (715), and the bottom, lower end is received and is useful on the base (714) that fixes with terrace; Described chain bucket tensioner degree adjuster (72) is arranged on with corresponding to each other and promotes cylindrical shell (71) both sides, lower end; Described chain bucket drives fortune device (73) and is located at the upper end port position that promotes cylindrical shell (71); Described material is carried fortune device (74) and is comprised that a pair of carrier chain (741), one group drag for bucket (742), the two ends of a pair of carrier chain (741) are bound up on described a pair of chain bucket tensioner degree adjuster (72) and chain bucket drives on the fortune device (73), one group is dragged for that cloth is fixed on a pair of carrier chain (741) between bucket (742), and each drags for and is densely covered with oil strain hole (7421) on the bucket (742).
7. equipment for continuous extraction of fish protein according to claim 6, it is characterized in that described chain bucket drive fortune device (73) comprise drive fortune motor (731), drive fortune reductor (732), the a pair of fortune drive sprocket (733) that drives, drive fortune driving shaft (734), the a pair of fortune bearing block (735) that drives, drive fortune motor (731) with drive fortune reductor (732) mutually assembly and be fixed on the lifting cylindrical shell (71) upper end one side sidepiece, the a pair of fortune drive sprocket (733) that drives fixedly drives the middle part of transporting driving shaft (734) concurrently, corresponding with the charging aperture (7111) of described discharge bucket (711), driving the hub setting of fortune driving shaft (734) drives on the fortune bearing block (735) a pair of, and with drive fortune reductor (732) and connect, a pair of fortune bearing block (735) that drives is fixed on the both sides, upper end that promote cylindrical shell (71).
8. equipment for continuous extraction of fish protein according to claim 6, it is characterized in that described chain bucket tensioner degree adjuster (72) comprises a pair of tension shaft casing (721), be separately fixed at the both sides, lower end that promote cylindrical shell (71), each tension shaft casing (721) is provided with guide holder (726), set tension shaft bearing (724) and spring base (722) on the guide holder (726), tensioner axle bed (724) is fixing with adjustment screw rod (728), between tension shaft bearing (724) and the spring base (722) spring (723) is set, tension shaft bearing (724) goes up hub setting sprocket shaft (725), fix a pair ofly on the sprocket shaft (725) abreast, connect by movable sprocket (727) and described carrier chain (741) by movable sprocket (727).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710019207A CN100998364B (en) | 2007-01-01 | 2007-01-01 | Equipment for continuous extraction of fish protein |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710019207A CN100998364B (en) | 2007-01-01 | 2007-01-01 | Equipment for continuous extraction of fish protein |
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| Publication Number | Publication Date |
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| CN100998364A CN100998364A (en) | 2007-07-18 |
| CN100998364B true CN100998364B (en) | 2010-05-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200710019207A Active CN100998364B (en) | 2007-01-01 | 2007-01-01 | Equipment for continuous extraction of fish protein |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102524519A (en) * | 2010-12-16 | 2012-07-04 | 刘树营 | Novel fish meal processing method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1201466A (en) * | 1995-11-10 | 1998-12-09 | 弗罗特威格有限公司 | Process and system for obtaining starch and protein from flour of legumes, in particular peas |
| CN100998366A (en) * | 2007-01-01 | 2007-07-18 | 常熟市华鑫机械制造有限公司 | Equipment for continuous extraction of fish protein |
| CN201004984Y (en) * | 2007-01-01 | 2008-01-16 | 常熟市华鑫机械制造有限公司 | Fish protein continuous extracting device |
| CN201004986Y (en) * | 2007-01-01 | 2008-01-16 | 常熟市华鑫机械制造有限公司 | Fish protein continuous extraction arrangement |
-
2007
- 2007-01-01 CN CN200710019207A patent/CN100998364B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1201466A (en) * | 1995-11-10 | 1998-12-09 | 弗罗特威格有限公司 | Process and system for obtaining starch and protein from flour of legumes, in particular peas |
| CN100998366A (en) * | 2007-01-01 | 2007-07-18 | 常熟市华鑫机械制造有限公司 | Equipment for continuous extraction of fish protein |
| CN201004984Y (en) * | 2007-01-01 | 2008-01-16 | 常熟市华鑫机械制造有限公司 | Fish protein continuous extracting device |
| CN201004986Y (en) * | 2007-01-01 | 2008-01-16 | 常熟市华鑫机械制造有限公司 | Fish protein continuous extraction arrangement |
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| CN100998364A (en) | 2007-07-18 |
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