CN1007246B - Process for preparing aldehydes - Google Patents

Process for preparing aldehydes

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CN1007246B
CN1007246B CN 85105102 CN85105102A CN1007246B CN 1007246 B CN1007246 B CN 1007246B CN 85105102 CN85105102 CN 85105102 CN 85105102 A CN85105102 A CN 85105102A CN 1007246 B CN1007246 B CN 1007246B
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straight
rhodium
carbon atom
branched alkyl
catalyzer
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CN85105102A (en
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赫尔穆特·巴尔曼
博·科尼尔斯
维尔讷·康科尔
沃尔夫冈·利普斯
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Ruhrchemie AG
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Abstract

According to the process of the present invention, aldehydes are prepared by reacting olefins with carbon monoxide and hydrogen. The reaction is carried out in the liquid phase in the presence of water, using a rhodium complex containing a trisulphonated triarylphosphine or a triscarboxylated triarylphosphine as catalyst and a solubilising agent in the reaction medium.

Description

Process for the preparation of aldehydes
The invention relates in the presence of the water-soluble rhodium complex compound catalyst, prepare a kind of method of aldehyde by hydroformylation of olefins.
Known aldehyde and alcohol can be prepared by alkene and carbon monoxide and H-H reaction.This reacts available metallic carbonyls hydride and carries out catalysis, adopts the carbonyl hydride of VIII family metallic element in the periodic table of elements better.Except the industrial cobalt metal that has been widely used as catalyzer, rhodium also demonstrated its importance in recent years.Compare with cobalt, rhodium can make reaction under low pressure carry out, and can preferentially generate the positive aldehyde of straight chain and have only more a spot of different aldehyde.At last, when making catalyzer with rhodium, much less when hydrogenation of olefins becomes the amount of stable hydrocarbon to make catalyzer than with cobalt.
In existent method, used rhodium catalyst is to use with the improved form that contains the carbonyl hydrogenatedization rhodium of ligand, and in some cases, ligand is excessive.Verified three grades of phosphines or phosphite are particularly suitable as ligand.Use them can make reaction pressure drop to 300 crust (30 * 10 2KPa) below.Yet the problem that this method exists is the separation of reaction product and the recovery of catalyzer, because catalyzer is uniform dissolution in reaction product.Usually reaction product can steam from reaction mixture, but owing to the susceptibility of formed alcohols and aldehydes to heat, in fact this method can only be used for the hydroformylation of 5 carbon atoms with interior light alkene.And, have been found that the distillatory thermal load also causes the catalyzer considerable damage owing to the rhodium complex decomposes.
Above-mentioned shortcoming can for example be avoided at the catalyzer described in the Germany patent specification (DE-PS) 2627354 by using water-soluble catalyst system, and the solvability of rhodium complex can be by reaching as the complex compound component with the sulfonation triaryl phosphine.In this way, can simply organic phase and water be separated after aldehyde reaction is finished, catalyzer is just separated from reaction product, that is to say, without the distillatory method, thereby does not also just have heat-processed.Except using the sulfonation triaryl phosphine, the carboxylation triaryl phosphine also can be used as the complex compound branch of water-soluble rhodium complex compound.
Verified this method can be used for hydroformylation, particularly ethene and the propylene than light alkene admirably, and is used to resemble hexene, and during higher olefins such as octene and decene, transformation efficiency just descends significantly, this means for industrial-scale production just no longer suitable.
The reduction of transformation efficiency is because higher olefins solubleness in water is less, and the reaction between two kinds of reactants will be carried out at aqueous phase in this reaction.
Germany patent application (DE) 3135127A1 proposes olefin(e) compound in water and organic phase and leave and carry out hydroformylation, and reaction system or not miscible or slightly soluble only also have solubilizing agent.
In implementing this reaction, only be confined to single sulfonation triaryl phosphine and single carboxylation triaryl phosphine to show that particularly single sulfonation triaryl phosphine life-span is very short, thereby to be unsuitable for repeated use as the complexing component of rhodium complex.
Therefore task is to overcome above-mentioned shortcoming, and proposing one is suitable in the heterogeneous system of being made up of water-soluble catalytic agent solution and organic raw material, also has in the heterogeneous system of reaction product and gasiform reactant existence the method for higher hydroformylation in some cases.
According to the present invention, above-mentioned task is to solve like this, and by alkene and carbon monoxide and hydrogen prepared in reaction aldehyde in the liquid phase that is existed by water and water-soluble rhodium phosphine complex, temperature of reaction is 20~150 ℃, and pressure is 1~200 to cling to (100~20 * 10 8KPa) this method is characterised in that with the rhodium complex that contains three sulfonation triaryl phosphines and three carboxylation triaryl phosphines as catalyzer, and contains solubilizing agent in the reaction medium.
Be as the component of rhodium complex and have under the situation that solubilizing agent exists unexpectedly at three sulfonation triaryl phosphines or its phosphines of three hydroxylations three virtue, hydroformylation of olefins always reaches the selectivity of high conversion and height, and does not cause the reduction of transformation efficiency owing to the rapid decomposition of catalyzer.
As catalyzer contain three strong sulfonation triaryl phosphines of coordination or the rhodium compound of three carboxylation triaryl phosphines has following general formula:
Figure 85105102_IMG3
Ar in the formula 1, Ar 2And Ar 3Represent phenyl or naphthyl, Y 1, Y 2And Y 3Each representative contains the alkyl of the straight or branched of 1~4 carbon atom, alkoxyl group, halogen atom, OH-, CN-,-NO 2Or R 1R 2Groups such as N-, wherein R 1And R 2Each represents that one contains the straight chain of 1~4 carbon atom or removes alkyl group; x 1, x 2And x 3Each represents carboxylate group-(COO -) and (or) sulfonate group-(SO - 3); n 1, n 2And n 3Can be identical, also can be different, be 0~5 integer.M is that a kind of basic metal or alkaline-earth metal, zinc, ammonium or general formula are N(R 3R 4R 5R 6) +Quaternary ammonium ion, R wherein 3, R 4, R 5And R 6Each represents a straight or branched alkyl that contains 1~4 carbon atom.
According to the embodiment that present method is recommended, rhodium compound is the complex-type compound that contains above-mentioned general formula, Ar in the formula 1, Ar 2And Ar 3Each represents a phenyl; x 1, x 2And x 3Each represents sulfonate group.
" solubilizing agent " can be understood as: both with water immiscible phase also with the miscible a kind of material of organic phase or the mixture of several materials, particularly better at the two-phase intermiscibility when elevated temperature.This material is known, is also referred to as consisting of phase-transferring agent, surface-active or amphipathic reactant or tensio-active agent.
Their effect mainly is the physical properties that changes interface between two liquid phases, thereby promotes organic reactant to change the water of catalyzer over to.
In this respect, particularly importantly solubilizing agent is not paid effect for the activity of the reactive metal that plays katalysis.Solubilizing agent can be divided into anionic, anionic and non-ionic type by its chemical structure.
The example that can be used for the anionic solubilizing agent of the inventive method is the carboxylate salt that contains 8~10 carbon atoms, particularly contains the saturated fatty acid of 12~18 carbon atoms, as lauric myristic and stearic salt.Also be negatively charged ion solubilizing agent as alkylsulfonates such as alkylbenzene sulfonate and sulfonated alkyl naphathalene and alkylaryl sulphonate in addition.
Neutrality and non-ionic solubilizer be the adducts of oxyethane especially; (addition makes to oxyethane by higher alcohol, alkyl phenyl polyoxyethylene glycol (addition makes to oxyethane by phenol) and acyl group polyoxyethylene glycol (addition makes to oxyethane by lipid acid) as the alkyl polyoxyethylene glycol.Particularly suitable positively charged ion solubilizing agent is level Four compounds, especially ammonium salt.The compound of verified at first, following general formula is valuable.
Figure 85105102_IMG4
A represents the straight or branched alkyl in the formula, ω-hydroxyalkyl, and alkoxyl group or in some cases, representative contains the substituted aryl or the R of 6~25 carbon atoms 7-CONH-CH 2-CH 2-CH 2Group, R in the formula 7Representative contains the straight or branched alkyl of 5~11 carbon atoms; B, C and D can be the same or different, be a straight chain or branched-chain alkyl, or has a ω-hydroxyalkyl of 1~4 carbon atom, perhaps C and D with N form one five yuan or hexa-member heterocycle, E represents chlorion, bromide anion, iodide ion, particularly sulfate radical, tetrafluoroborate, acetate, first for sulfate radical, Phenylsulfonic acid root, benzene sulfonamide acid group, methylsulphonic acid root, lactate or citrate.First preferentially is recommended as this negatively charged ion for sulfate radical, sulfonate radical and lactate owing to its low-corrosiveness.
Meet above-mentioned general formula and suitable cationic example has the stearyl trimethyl ammonium, phenyltrimethyammonium, trimethylammonium-1-phenyl ammonium, benzyltrimethylammon.um, the dodecyl pyridine, amino four yl pyridines of stearyl, dodecyl trimethyl ammonium, its ammonium of benzyl three second, cetyltrimethyl ammonium, the tetradecyl trimethyl ammonium, N-(3-TMA (TriMethylAmine) propyl group) positive heptamide first is for sulfuric ester, dodecyl-three-beta-hydroxyethyl ammonium or N-(β-trimethyl ammonium propyl group) positive pelargonamide first is for sulfuric ester.
Solubilizing agent is 0.5~10% with respect to the concentration expressed in percentage by weight of catalyst solution in the aqueous solution of catalyzer.
Reacted by alkene and oxygen and carbon monoxide, temperature of reaction is 20~150 ℃, and preferably 50~120 ℃, pressure is 1~200 crust (100~20 * 10 3KPa), preferably 10~100 cling to (1 * 10 3~10 * 10 3KPa).
Catalyzer can join in the reaction mixture by premixed type, but can be prepared under the reaction conditions of mixture itself by the aqueous solution of component rhodium or rhodium compound and sulfonation triaryl phosphine or carboxylation triaryl phosphine equally, i.e. preparation in the presence of alkene.Except finely divided metal rhodium, water-soluble rhodium salt is rhodium chloride, rhodium sulfate, rhodium acetate or the compound that is dissolved in organic medium 2 ethyl hexanoic acid rhodium for example for example, perhaps insoluble compound for example rhodium oxide etc. also can use.
The weight concentration of rhodium is 10~2000PPm in the aqueous solution of catalyzer.
The consumption of used sulfonated phosphine or carboxylation phosphine is to be 1~100 mole for 1 grammeatom rhodium phosphine thing, preferably 2~300 moles.
The pH value of aqueous catalyst solution should not be lower than 2, should be 2~13 usually, and preferably 4~10.
The composition of synthetic gas, just carbon monoxide can in very large range change the content ratio of hydrogen, in the common used synthetic gas, carbon monoxide to the volume ratio of hydrogen be 1: 1 or only therewith value deviation is arranged slightly.But but react also continuous production of periodical operation.
Method of the present invention has been successfully used to contain the particularly straight or branched hydroformylation of olefins of six or six above carbon atoms of four or more carbon atom.In these alkene, two keys can endways also can be in the centre.
Routine example is described in detail the present invention down, but the present invention is not limited to following embodiment.
For the efficient of catalyst system is described, except the ratio of positive aldehyde, also need use following term to aldehyde:
" activity " is defined as, and (aldehyde (mole))/(grammeatom * minute)
" productive rate " is defined as, (weight of aldehyde)/(volume (cm of catalyst solution 3) * hour)
Example 1 does not add the comparison example of solubilizing agent.
Example 1(comparison example)
A) prepare catalyzer in advance
345ml is contained 20.4% 3-(-sulfo group phenyl) phosphine trisodium salt trisodium-tri(m-sulfophenyl)-phosphine and the aqueous solution that is equivalent to the acetic acid rhodium of 400PPM rhodium joins in one liter the autoclave that is incorporated with a tubular stinger; With synthetic gas (volume ratio CO: H=1: 1) be compressed to 25 crust (2.5 * 10 3KPa), then under agitation, 125 ℃ with synthetic gas processing reaction solution three hours, during this period, form active catalyst.Mixture is cooled to after about 300 ℃, stops to stir, placed 15 minutes, then from arm extrusion excess solution (~10g) analyze, all the other solution are stayed in the autoclave.
B) hydroformylation
The 170g1-hexene is pumped into by in the solution that a) prepares, stirs the mixture, at 25 crust (2.5 * 10 3KPa) constant pressure under kept 3 hours mixture heating up to 125 ℃ and under this temperature, mixture is cooled to 30 ℃ then, allows its clarification, the upper strata organism extrudes from arm, weigh (seeing Table 1), and analyze with gas-chromatography.
Above-mentioned steps b) is total to triplicate, all obtains basically at every turn
The amount of organic phase and water is relevant in the identical result, the activity of listing in table 1 and productive rate data and autoclave.The proportion of water is 1.1304.
Example 2
Except by the present invention 9.75g tetradecyl trimethyl ammonium first being joined the aqueous catalyst solution China and foreign countries for vitriol (weight percent 2.5%), all the other proportions that repeat example 1. catalyst solutions are 1.171.
Table 2 is listed test-results.
Example 2 shows that its activity and productive rate have all had sizable raising owing to add solubilizing agent, and selectivity does not obviously descend.
In order to measure the discharging amount of phosphorus and rhodium, the organic product in the example 2 is mixed, concentrate and analyze, find in organic products, to contain the rhodium of 0.3PPM and the phosphorus of 4PPM.
Following example 3 has clearly illustrated the influence of different solubilizing agent to example 9.Table 3 has been summed up the mean value that carries out five groups of experimental results of hydroformylation with same catalyst solution.
Test conditions is identical with example 1 and example 2.
3, has only alcohol (HD-Ocenol 150/170 manufactory: Henket KG)
4, dodecyl trimethyl ammonium muriate
5, dodecyl chlorination pyridine
6, benzyl three or four basic ammonium vitriol
7, dodecyl trimethyl ammonium mesylate
8, benzyltrimethylammon.um lactic acid salt
9, dimethyl ethyl cetyltrimethyl ammonium benzene sulfonate
Reduce the concentration of water-soluble three sulfonated phosphine in the following example, so that the content of three (sulfophenyl) phosphine sodium salt is 12.2%(weight), other all adopts example 1 to the identical method of example 2, adopts the mean value of experimental result of five groups of hydroformylations of same catalyst solution to be listed in the table 4.
A) 30 independent experiments
11. the poly-Hoechst AG of di-alcohol 200(manufactory)
12. trimethylammonium cetyltrimethyl ammonium bromide
13. trimethylammonium cetyltrimethyl ammonium bromide
14. triethylene glycol
15. Oleic acid sodium salt
16. tetramethylene sulfone
17. tributyl n-Hexadecane ammonium lactic acid salt
The influence of phosphorus rhodium content comparison transformation efficiency in aldehyde reaction as can be seen of comparison sheet 3 and table 4.Very clear, when lower Rh/P value was 1: 50, active Schwellenwert was about 2(table 4), active Schwellenwert is a 1(table 3 when the Rh/P value is 1: 100) the former is two times of the latter.The increase that transforms under low P/Rh value is especially because the adding of solubilizing agent.
Added the discharging amount of measuring phosphorus and rhodium, the organic product in the example 12 is mixed, concentrated and analyze, found that rhodium is 0.41PPM in the organic phase, phosphorus is 6.63PPM.
Table 1
1234 φ are numbered in aldehyde reaction
(% is by gas-chromatography 22 18 18 16 18 for transformation efficiency
Analyze)
Just/different content is than 9,8/2 9,8/2 9,8/2 9,8/2 98/2
Organic phase (g) 153 167 172 175 167
Water in the reactor (g) 346 344 343 342 344
Active: 1.22 1.09 1.13 1.02 1.11
(C 7Aldehyde (mole))/(the grammeatom number * minute)
Productive rate 0.037 0.033 0.034 0.031
(C7 aldehyde (g))/(catalyst solution (cm3) * hour) 0.033
Table 2
1 2 3 4 5 φ
(% is by gas phase 47 47 48 35 42 43 for transformation efficiency
Stratographic analysis)
Just/different content is than 9,5/5 9,6/4 9,6/4 9,6/4 9,6/4 96/4
Organic phase (g) 168 175 185 220 176 185
Water in the reactor (g) 374 352 341 336 306 342
Active
(C 7Aldehyde (mole))/(rhodium grammeatom number * minute) 2.31 2.93 3.23 2.87 3.02 2.87
Productive rate
(C 7Aldehyde (g))/(catalyst solution (cm 3) * hour) 0.072 0.091 0.102 0.089 0.094 0.090
Figure 85105102_IMG5

Claims (4)

1, in the liquid phase of water and water-soluble rhodium-phosphine complex existence, in 20-150 ℃ temperature range and 1-200 crust (100-20 * 10 3KPa) pressure condition under, carry out the method for prepared in reaction aldehyde by alkene and carbon monoxide and hydrogen, it is characterized in that, the rhodium complex that employing contains three sulfonation triaryl phosphine classes is a catalyzer, contain solubilizing agent in the reaction medium, the rhodium compound that is used as catalyzer contains three sulfonation triaryl phosphines of complexing, and its general formula is as follows:
Figure 85105102_IMG1
Ar in the formula 1, Ar 2And Ar 3Each represents phenyl or naphthyl; Y 1, Y 2And Y 3Each representative contains the straight or branched alkyl of 1-4 carbon atom, alkoxyl group halogen atom, OH-, CN-NO 2-or R 1R 2N-group, wherein R 1And R 2Each represents a straight or branched alkyl that contains 1-4 carbon atom; X 1, X 2And X 3Each represents sulfonate group (SO 3-); n 1, n 2And n 3Can be identical, also can be different, represent integer 0-5; M is basic metal or alkaline-earth metal, and zinc, ammonium or general formula are N (R 3R 4R 5R 6)+quaternary ammonium ion, R wherein 3, R 4, R 5And R 6Each representative contains the straight or branched alkyl of 1-4 carbon atom.
2, method according to claim 1 is characterized in that Ar 1, Ar 2And Ar 3Each represents phenyl; X 1, X 2And X 3Each represents sulfonate group.
3, method according to claim 1 and 2 is characterized in that, adopting the compound shown in the following formula is solubilizing agent,
Figure 85105102_IMG2
A represents the straight or branched alkyl in the formula, ω-hydroxyalkyl, and alkoxyl group, perhaps in some cases, representative contains the substituted aryl or the radicals R of 6-25 carbon atom 7-CONH-CH 2-CH 2-CH 2, R wherein 7For containing the straight or branched alkyl of 5-11 carbon atom; B, C and D can be identical or different, represent the straight or branched alkyl, or have the ω-hydroxyalkyl of 1-4 carbon atom, perhaps the common formation of C and D and N one five yuan or hexa-member heterocycle; E represents chlorion, bromide anion, and iodide ion, particularly sulfate radical, tetrafluoroborate, acetate moiety, first is for sulfate radical, Phenylsulfonic acid root, benzene sulfonamide acid group, tosylate, lactate or citrate.
4, method according to claim 1 is characterized in that, in the aqueous solution of catalyzer, the concentration expressed in percentage by weight of solubilizing agent is 0.5-10%.
CN 85105102 1985-07-04 1985-07-04 Process for preparing aldehydes Expired CN1007246B (en)

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Publication number Priority date Publication date Assignee Title
CN1060412C (en) * 1997-10-24 2001-01-10 中国石油化工总公司 Phosphine ligand with temp. controlled phase transfer function, and application thereof
CN1091089C (en) * 1999-04-29 2002-09-18 中国石油化工集团公司 Preparation method of aldehyde
CN1122012C (en) * 1999-04-29 2003-09-24 中国石油化工集团公司 Preparation method of aldehyde
EP2848604B1 (en) * 2012-05-10 2016-11-23 Mitsubishi Gas Chemical Company, Inc. Method for producing branched chain aldehyde
CN111470958B (en) * 2019-01-23 2023-03-14 中国石油化工股份有限公司 Composition and method for preparing aldehyde by two-phase catalytic hydroformylation
CN111470960B (en) * 2019-01-23 2023-01-17 中国石油化工股份有限公司 Composition and method for preparing aldehyde by two-phase catalytic hydroformylation
CN111470957B (en) * 2019-01-23 2023-02-28 中国石油化工股份有限公司 Composition and method for preparing aldehyde by two-phase catalytic hydroformylation
CN111470956B (en) * 2019-01-23 2023-02-28 中国石油化工股份有限公司 Composition and method for preparing aldehyde by two-phase catalytic hydroformylation
CN113578393A (en) * 2020-04-30 2021-11-02 中国石油化工股份有限公司 Composition and method for preparing aldehyde by two-phase catalytic hydroformylation
CN116606197B (en) * 2023-05-29 2025-05-06 国家能源集团宁夏煤业有限责任公司 Method and product for preparing aldehyde by Fischer-Tropsch oil hydroformylation reaction

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