CN100586524C - Specific gravity vacuum net oil segregator with built-in electric hot tray - Google Patents
Specific gravity vacuum net oil segregator with built-in electric hot tray Download PDFInfo
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- CN100586524C CN100586524C CN200710092840A CN200710092840A CN100586524C CN 100586524 C CN100586524 C CN 100586524C CN 200710092840 A CN200710092840 A CN 200710092840A CN 200710092840 A CN200710092840 A CN 200710092840A CN 100586524 C CN100586524 C CN 100586524C
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Abstract
The invention discloses a proportion vacuum oil-purifying separator provided with an electric heating disk inside, belonging to the vacuum oil-purifying technique. The invention comprises a tank cover, a tank body and an oil level control assembly. A vacuum outlet is arranged on the tank cover, and an oil feeding pipe is arranged on the upper part of the tank and an oil draining port is arranged at the bottom of the tank. A sprayer, a reaction disk, a support board and an oil storing cabin are arranged in the tank. The electric heating disk is arranged between the sprayer and the reaction diskin the tank. A big inner cover and a small inner cover are arranged on the lower part of the tank cover, and an air-through hole is arranged in the middle of the big inner cover, and the small innercover is arranged just under the air-through hole of the big inner cover. A gap is preserved between the big inner cover and the small inner cover, and a gap is also preserved between the big inner cover and the tank cover. Compared with the existing vacuum oil-purifying separator adopting an external heater, the internal electric heating disk style proportion vacuum oil-purifying separator has the advantages that the heating power of the invention is less then that of the prior art by about 10 times, but the purifying-separating speed of the invention is greater than that of the prior art by5 to 15 times; the purified oil quality of the invention is further higher than that of the prior art.
Description
Technical field
The present invention relates to vacuum oil purifier, particularly the vacuum receiver in the vacuum oil purifier more specifically relates to a kind of specific gravity vacuum net oil segregator with built-in electric hot tray in the vacuum oil purifier.
Background technology
Vacuum oil purifier is meant under certain vacuum and oily temperature condition the degassing, dehydration, and with specific transition medium filtering mechanical admixture, thereby the equipment that fluid is purified.Though vacuum oil purifier has multiple pattern, the standard of JB/T 5285-2001 " vacuum oil purifier ", DL/T 521-93 " vacuum oil purifier uses and checks and accepts guide rule " has then been carried out standard to vacuum oil purifier.Vacuum receiver in vacuum oil purifier also can be described as vacuum gas-liquid separation tower, oil vacuum cleaning separator, it is the core apparatus in the vacuum oil purifier, at present, existing oil vacuum cleaning separator is made up of cover, tank body, oil level control device, be connected with cover on the tank body, on cover, be provided with vacuum outlet, be provided with oil inlet pipe on the top of tank body, bottom at tank body is provided with oil drain out, is provided with shower nozzle, reaction tray, support plate, shoe cream room in tank body from top to bottom successively.The operation principle of existing oil vacuum cleaning separator: under certain temperature and vacuum condition, the quilt sump oil of outer heater is from the oil inlet pipe to the shower nozzle, shower nozzle is atomised to reaction tray with sump oil, vavuum pump is extracted the gas and the moisture evaporated of gasification out from vacuum outlet, and the oil after the degassing dehydration is stored in shoe cream room.Though existing oil vacuum cleaning separator is feasible,, it exists needs outer heater, and outer heater heating is uneven, and its outer heater energy consumption is very high; Absolute oil speed is slow; The defective such as second-rate of clean oil.Therefore, for overcoming the defective of existing vacuum oil purifier and oil vacuum cleaning separator, remain to be explored the new technical scheme of oil vacuum cleaning separator.
Summary of the invention
Purpose of the present invention: in order to reduce energy consumption, to improve purification separation speed and clean oil quality, and provide a kind of specific gravity vacuum net oil segregator with built-in electric hot tray.
Technical scheme of the present invention is: a kind of specific gravity vacuum net oil segregator with built-in electric hot tray, it comprises cover, tank body, oil level control device, on cover, be provided with vacuum outlet, top at tank body is provided with oil inlet pipe, bottom at tank body is provided with oil drain out, be provided with shower nozzle, reaction tray, support plate, oil storage storehouse in tank body, also be provided with electric hot tray in tank body, electric hot tray is located between shower nozzle and the reaction tray.
Above-mentioned described cover has big inner cover and little inner cover, and the middle part of described big inner cover is provided with passage, is provided with little inner cover under the passage of big inner cover, between big inner cover and the little inner cover slit is arranged, and between inner cover and the cover slit is arranged greatly.
Above-mentioned described electric hot tray is provided with temperature sensor, and electric hot tray is the electric hot tray of temperature adjustable, and electric hot tray is connected with tank body by collets, and electric hot tray is connected with external power by electric wire.
On the dish of the electric hot tray of described temperature adjustable, be provided with some electric hot tray oil leaking holes.
The spacing of described shower nozzle and electric hot tray is 10-30 centimetre.
Described oil level control device by the liquid level float ball controller, often drive solenoid electric valve, lead constitutes.
Described reaction tray is wavy disk, is provided with oil leaking hole on reaction tray, and the diameter of oil leaking hole is the 3-10 millimeter, and reaction tray is fixedlyed connected with support plate by the reaction tray support, and support plate is connected with tank body by bearing.
Operation principle of the present invention: the sump oil that inserts the oil inlet pipe of this vacuum degassing tank, in jar under the effect of vacuum, be sprayed on the electric hot tray by shower nozzle, sump oil forms oil film on electric hot tray, reaction tray, support plate, gas in the oil film, moisture and undesirable components are subjected to the effect gasification and the evaporation fast of electric hot tray heat, the material of gasification and evaporation is extracted out by vavuum pump, lefts in the oil that material promptly outgases, dewaters and falls into the oil storage storehouse, the oily available oil drain pump extraction the oil storage storehouse in.When the oil level in the oil storage storehouse reached certain height, ball float drove the liquid level float ball controller and makes through lead and often drive solenoid electric valve and open, in the vacuum receiver for air, reduce the vacuum in the vacuum receiver, reduce the fuel delivery of oil inlet pipe.When ball float drops to certain height, often drive solenoid electric valve and close automatically.
When the present invention uses, oil inlet pipe need be connected with oil feed line, vacuum outlet is connected with vavuum pump, and electric hot tray is connected with the power supply of 380V by electric wire, and the temperature sensor of electric hot tray is connected with the temperature controller of peripheral hardware, and oil drain out is connected with oil drain pump.The adjustable temperature scope position 20-160 of electric hot tray ℃.
Vacuum receiver of the present invention be applicable to 5-1500 number the low viscous lubricating oil of various height, insulating oil, high-flash technical oil purification with separate.Vacuum receiver of the present invention can gasify the gas in the sump oil, moisture, light oil, evaporate fast according to the different specific weight of each component in the sump oil.
Beneficial effect of the present invention: in-built electrical hot plate type specific gravity vacuum degassing tank of the present invention is compared with the vacuum receiver of existing outer heater, has the following advantages, and the former heating power hangs down about 10 times than the latter's heating power; The former purifies, separating rate than the latter purify, the fast 5-15 of separating rate doubly; The former absolute oil quality is higher than the latter far away.To improve oil flash point through processing oil of the present invention, and prolong the service life of oil product, and prevent gasification, oxidation, volatilization, and make storage, the safe transportation of oil product, the performance that cools of oil product is better.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the schematic top plan view of the electric hot tray among Fig. 1;
Fig. 3 is the structural representation that the electric hot tray of electric hot tray oil leaking hole is arranged among the present invention;
Fig. 4 is the schematic top plan view of the reaction tray among Fig. 1;
Fig. 5 is the elevational schematic view of the big inner cover among Fig. 1;
Fig. 6 is the elevational schematic view of the little inner cover among Fig. 1.
The specific embodiment
Below by embodiment, the present invention is further illustrated.
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, shown in Figure 6, a kind of in-built electrical hot plate type specific gravity vacuum degassing tank, it comprises cover 2, tank body 10, oil level control device, on cover 2, be provided with vacuum outlet 1, be provided with oil inlet pipe 18 on the top of tank body 10, be provided with oil drain out 12, in tank body 10, be provided with shower nozzle 16, reaction tray 7, support plate 13, oil storage storehouse 101 in the bottom of tank body 10, also be provided with electric hot tray 15 in tank body 10, electric hot tray 15 is located between shower nozzle 16 and the reaction tray 7.Have big inner cover 3 and little inner cover 17 at cover 2, be provided with passage 301, under the passage 301 of big inner cover 3, be provided with little inner cover 17, between big inner cover 3 and the little inner cover 17 slit is arranged, between inner cover 3 and the cover 2 slit is arranged greatly at the middle part of big inner cover 3.Be provided with successively from top to bottom in jar: big inner cover 3, little inner cover 17, shower nozzle 16, electric hot tray 15, reaction tray 7, support plate 13, oil storage storehouse 101, ball float 11 is located in the oil storage storehouse 101.Slit between big inner cover 3 and the little inner cover 17 is the 2-3 millimeter, the slit 3-5 millimeter between big inner cover 3 and the cover 2.On described electric hot tray 15, be provided with temperature sensor 152, electric hot tray 15 is the electric hot tray of temperature adjustable, as select the aluminum electric hot tray of temperature adjustable or the cast iron electric hot tray of temperature adjustable for use, electric hot tray 15 is connected with tank body 10 insulation by collets 153, temperature sensor 152 is connected with the temperature controller of peripheral hardware
Electric hot tray 15 is connected with external power by electric wire 6.External power supply is 380V.Can on the dish of the electric hot tray of described temperature adjustable, be provided with some electric hot tray oil leaking holes 151.The shape of electric hot tray oil leaking hole 151 can be circular hole or slit.Diameter when electric hot tray oil leaking hole 151 is circular hole is the 3-8 millimeter.When electric hot tray oil leaking hole 151 be shaped as the slit time, the slit is discontinuous slit.Electric hot tray 15 is made by the metal material part, and it is heating element heater that electric hot tray has heating tube.Described shower nozzle 16 is 10-30 centimetre with the spacing of electric hot tray 15, spacing be 20 centimetres preferable.Described oil level control device by ball float 11, liquid level float ball controller 9, often drive solenoid electric valve 4, lead 5 constitutes.Described reaction tray 7 is wavy disk, on reaction tray 7, be provided with reaction tray oil leaking hole 701, the diameter of reaction tray oil leaking hole 701 is the 3-6 millimeter, described support plate 13 is a disk, on disk, be provided with support plate oil leaking hole 131, reaction tray 7 is fixedlyed connected with support plate 13 by reaction tray support 8, and support plate 13 is connected with tank body 10 by bearing 14.
This routine in-built electrical hot plate type specific gravity vacuum degassing tank can be used for the vacuum oil purifier of multiple series, has adopted the vacuum oil purifier of this in-built electrical hot plate type specific gravity vacuum degassing tank can not establish outer heater.This routine in-built electrical hot plate type specific gravity vacuum degassing tank is learnt through prototyping testing, adopted the vacuum oil purifier of in-built electrical hot plate type specific gravity vacuum degassing tank to compare with the vacuum oil purifier that has not adopted this in-built electrical hot plate type specific gravity vacuum degassing tank, the former heating power hangs down about 10 times than the latter's heating power, as ZJC6 type vacuum oil purifier, nominal flow rate is 6000L/h, used the heating power of the vacuum oil purifier of in-built electrical hot plate type specific gravity vacuum degassing tank to be 4Kw, do not used back the former heating power of the vacuum oil purifier of in-built electrical hot plate type specific gravity vacuum degassing tank to join 42Kw as type; The former purifies, separating rate than the latter purify, the fast 5-15 of separating rate doubly; The former absolute oil quality is higher than the latter far away.Adopt the vacuum oil purifier of in-built electrical hot plate type specific gravity vacuum degassing tank to handle when polluting higher lubricating oil, general 1-3 purification can make sump oil purification up to standard.And the vacuum oil purifier that does not adopt in-built electrical hot plate type specific gravity vacuum degassing tank is handled when polluting higher lubricating oil, generally need tens of times purification ability purifying dirty oil, but still contain higher fuel oil and moisture, gas in the sump oil that purifies, its clean-up effect is relatively poor.
Claims (7)
1, a kind of specific gravity vacuum net oil segregator with built-in electric hot tray, it comprises cover (2), tank body (10), oil level control device, on cover (2), be provided with vacuum outlet (1), be provided with oil inlet pipe (18) on the top of tank body (10), be provided with oil drain out (12) in the bottom of tank body (10), in tank body (10), be provided with shower nozzle (16), reaction tray (7), support plate (13), oil storage storehouse (101), it is characterized in that: also be provided with electric hot tray (15) in tank body (10), electric hot tray (15) is located between shower nozzle (16) and the reaction tray (7).
2, specific gravity vacuum net oil segregator with built-in electric hot tray according to claim 1, it is characterized in that: described cover (2) has big inner cover (3) and little inner cover (17), the middle part of described big inner cover (3) is provided with passage (301), under the passage (301) of big inner cover (3), be provided with little inner cover (17), between big inner cover (3) and the little inner cover (17) slit is arranged, between big inner cover (3) and the cover (2) slit is arranged.
3, specific gravity vacuum net oil segregator with built-in electric hot tray according to claim 1 and 2, it is characterized in that: described electric hot tray (15) is provided with temperature sensor (152), electric hot tray (15) is the electric hot tray of temperature adjustable, electric hot tray (15) is connected with tank body (10) by collets (153), and electric hot tray (15) is connected with external power by electric wire (6).
4, specific gravity vacuum net oil segregator with built-in electric hot tray according to claim 3 is characterized in that: be provided with some electric hot tray oil leaking holes (151) on the dish of the electric hot tray of described temperature adjustable.
5, specific gravity vacuum net oil segregator with built-in electric hot tray according to claim 1 is characterized in that: described shower nozzle (16) is 10-30 centimetre with the spacing of electric hot tray (15).
6, specific gravity vacuum net oil segregator with built-in electric hot tray according to claim 1 is characterized in that: described oil level control device by ball float (11), liquid level float ball controller (9), often drive solenoid electric valve (4), lead (5) constitutes.
7, specific gravity vacuum net oil segregator with built-in electric hot tray according to claim 1, it is characterized in that: described reaction tray (7) is wavy disk, on reaction tray (7), be provided with reaction tray oil leaking hole (701), the diameter of reaction tray oil leaking hole (701) is the 3-10 millimeter, reaction tray (7) is fixedlyed connected with support plate (13) by reaction tray support (8), and support plate (13) is connected with tank body (10) by bearing (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710092840A CN100586524C (en) | 2007-10-16 | 2007-10-16 | Specific gravity vacuum net oil segregator with built-in electric hot tray |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710092840A CN100586524C (en) | 2007-10-16 | 2007-10-16 | Specific gravity vacuum net oil segregator with built-in electric hot tray |
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| Publication Number | Publication Date |
|---|---|
| CN101224346A CN101224346A (en) | 2008-07-23 |
| CN100586524C true CN100586524C (en) | 2010-02-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200710092840A Expired - Fee Related CN100586524C (en) | 2007-10-16 | 2007-10-16 | Specific gravity vacuum net oil segregator with built-in electric hot tray |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101690874B (en) * | 2009-10-19 | 2011-12-07 | 浙江赞宇科技股份有限公司 | Energy-conservation consumption-reduction circulating vacuum neutralization and degasification technique |
| CN102774905A (en) * | 2012-07-20 | 2012-11-14 | 陈银轩 | High-temperature metal disc for heat collecting disc |
| CN108627601A (en) * | 2018-06-28 | 2018-10-09 | 山东五岳电器有限公司 | Oil spray vacuum degasser and application method for oil chromatography on-line monitoring |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1485374A (en) * | 1974-10-07 | 1977-09-08 | Hick Hargreaves & Co Ltd | Degassing apparatus |
| CN201098567Y (en) * | 2007-10-16 | 2008-08-13 | 豆远奎 | Built-in electric heating disc type specific density vacuum degassing pot |
-
2007
- 2007-10-16 CN CN200710092840A patent/CN100586524C/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1485374A (en) * | 1974-10-07 | 1977-09-08 | Hick Hargreaves & Co Ltd | Degassing apparatus |
| CN201098567Y (en) * | 2007-10-16 | 2008-08-13 | 豆远奎 | Built-in electric heating disc type specific density vacuum degassing pot |
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| CN101224346A (en) | 2008-07-23 |
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Granted publication date: 20100203 Termination date: 20131016 |