Special-purpose anti-wear plastic ramming material in the pure low-temperature waste heat power generation equipment
Technical field
The invention belongs to a kind of high abrasion resisting material that is used for building materials, metallurgy, petrochemical industry, specifically is a kind of plastic ramming mass of high abrasion.
Background technology
Industry such as building materials, metallurgy is traditional big power consumer; with cement industry 5000T/ days large-sized rotary kilns was example; year power consumption 8,700 ten thousand KW; the grog of nearly thousand degree falls into the cooling machine from kiln hood, has both failed to make full use of huge heat, causes environmental pollution again; for saving the energy; the protection environment, National Development and Reform Committee requires cement industry and metallurgy industry must realize the residual heat integrative utilization, auxiliary construction pure low-temperature cogeneration project.
High abrasion, anti-ly wash away, corrosion resistant plastic ramming mass uses very extensive in industries such as building materials, metallurgy, petrochemical industry.Airduct liner in the pure low-temperature cogeneration project engineering and region of interest need be born the washing away of high concentration dust-contained airflow of uniform temperature, contain the corrosion of alkali air-flow, and lining is thinner, the requirement radiation loss is little, heat insulation and preservation effect is good, therefore must adopt the plasticity ramming mass with ramming, smear construction, existing plasticity ramming mass was generally 6 months its service life, the time is short partially.
Summary of the invention
The purpose of this invention is to provide the special-purpose anti-wear plastic ramming material of a kind of pure low-temperature waste heat power generation equipment, it adopts materials such as corundum, silica is matrix, and utilization ultra micro powder, interpolation plasticizer etc. are bond with thermohardening phosphate, with plastic technology ramming, construction, setting, the product site operation is convenient, and the intensity height is wear-resistant, and integrated construction is good, have certain heat insulating effect, environment is improved, extend to 24 months service life.
Technical scheme of the present invention is:
Special-purpose anti-wear plastic ramming material in the pure low-temperature waste heat power generation equipment is characterized in that the percentage by weight of its each component is:
The corundum granularity is that 3-1mm is or/and 1-0mm accounts for 50-60%
Schmigel fineness: cross 180 mesh sieves and account for 20-30%
The plasticity ball clay accounts for 8-15%
Calcined bauxite in powder fineness: cross 180 mesh sieves and account for 5-10%
Ultrafine silica powder accounts for 2-6%.
Described plastic ramming mass is characterized in that the percentage by weight of each component is:
The corundum granularity is that 3-1mm is or/and 1-0mm accounts for 55-58%
Schmigel fineness: cross 180 mesh sieves and account for 22-25%
The plasticity ball clay accounts for 10-12%
Calcined bauxite in powder fineness: cross 180 mesh sieves and account for 6-8%
Ultrafine silica powder accounts for 4-5%.
Described plastic ramming mass is characterized in that in the described plastic ramming mass increasing the additive of following weight:
Plasticizer: calcium lignosulfonate adds 0.5-1.5%
Coagulant: aluminate cement adds 0.5-1.5%
Bond: proportion is that the aluminium dihydrogen phosphate aqueous solution of 1.4-1.5 adds 12-18%.
Described plastic ramming mass is characterized in that the preferable amount of described additive is:
Plasticizer: calcium lignosulfonate adds 1-1.5%
Coagulant: aluminate cement adds 1-1.5%
Bond: proportion is that the aluminium dihydrogen phosphate aqueous solution of 1.4-1.5 adds 15-18%.
Described plastic ramming mass is characterized in that wherein the quality index of following component is:
Corundum Al
2O
3〉=92%
Schmigel Al
2O
3〉=92%
Plasticity ball clay Al
2O
3〉=26%
Calcined bauxite in powder Al
2O
3〉=88%.
The present invention bears the novel high wear-resistant plastic ramming mass that the lining body of conduit component that the various materials brute force washes away, weares and teares, corrodes etc. provides in the pure low-temperature waste heat power generation equipment for relevant industries such as building materials, metallurgy, petrochemical industry, high strength, high adhesion, corrosion-resistant, wear-resistant, can integral construction, the heat preservation and insulation excellence, brought up to 24 month or more from present 6 months service life.
The specific embodiment
One, the prescription of moldable ramming mass (percentage by weight, total amount are 100%)
Corundum Al
2O
3〉=92% granularity is that 3-1mm is or/and 1-0mm accounts for 50-60%
Schmigel Al
2O
3〉=92% fineness: cross 180 mesh sieves and account for 20-30%
Plasticity ball clay Al
2O
3〉=26% accounts for 8-15%
Calcined bauxite in powder Al
2O
3〉=88% fineness: cross 180 mesh sieves and account for 5-10%
Ultrafine silica powder accounts for 2-6%.
Plasticizer: calcium lignosulfonate adds 0.5-1.5%
Coagulant: aluminate cement adds 0.5-1.5%
Bond: proportion is that 1.45 aluminium dihydrogen phosphate aqueous solution adds 12-18%.
Two, production technology
Each raw material is forced the homogenize packing
Three, work progress
After plastic ramming mass prepares, promptly enter the construction arrangement stage, for wearability and the structural strength that improves material, make great efforts to improve the service life of high-abrasive material, reinforcing material opposing slag, high speed mechanical shocks such as grog are washed away and are worn and torn material, reduce material tired destruction under long-term stress condition, should take enhancement measures, improve the structure of material, performances such as optimization can adopt the metal hexsteel, can strengthen, again can be toughness reinforcing, in plastic ramming mass, cooperate steel fibre to strengthen in case of necessity again, effect is more obvious, the introducing of this plastic mechanisms, the deformation mechanism of high-abrasive material is made moderate progress, improved toughness, fracture toughness is strong, increased the dependability of system, improved the resistance of material effectively, that has reduced that fatigue of materials causes declines and falls piece, thereby has improved the toughness of material.