CN100578063C - Electrocast saddle shaped plastic pipe fitting with wires laid at double-face and manufacture method thereof - Google Patents
Electrocast saddle shaped plastic pipe fitting with wires laid at double-face and manufacture method thereof Download PDFInfo
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- CN100578063C CN100578063C CN200510034146A CN200510034146A CN100578063C CN 100578063 C CN100578063 C CN 100578063C CN 200510034146 A CN200510034146 A CN 200510034146A CN 200510034146 A CN200510034146 A CN 200510034146A CN 100578063 C CN100578063 C CN 100578063C
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- saddle
- pipe fitting
- saddle type
- resistance alloy
- heating pad
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Abstract
A kind of electrocast saddle shaped plastic pipe fitting with wires laid at double-face comprises: saddle shape matter pipe fitting is characterized in that: the saddle type that the saddle profile of saddle shape matter pipe fitting is pasted with two sides cloth resistance alloy adds heating pad.Described saddle type adds heating pad and is provided with the resistance alloy that clockwise spiral fluted saddle type liner, thermocompression bonded be connected in the tow sides spiral chute by tow sides and constitutes; Resistance alloy one end in the tow sides spiral chute is by the series connection of the string hole on the saddle type liner, and the end in addition of resistance alloy is connected to positive and negative copper electrode respectively in the tow sides spiral chute.The saddle type is added heating pad in the process of saddle shape matter pipe fitting molding and forming, directly stick on its saddle type interface, it is become one, help constructing operation.Adopt the heating pad that adds of two-sided cloth resistance alloy, can make to add heating pad energising back and the interface of saddle shape matter pipe fitting and tubing is heated simultaneously and transmit mutually, melting behaviour is improved, thus the raising weld strength.
Description
Technical field
What the present invention relates to is electric smelting saddle shape matter pipe fitting, especially a kind of electrocast saddle shaped plastic pipe fitting with wires laid at double-face and manufacture method thereof.
Background technique
At present, being connected between saddle shape matter pipe fittings such as straight-through, bypass, shutoff and other tubing adopts electric smelting to weld usually, that is: the interface setting at saddle shape matter pipe fitting and tubing adds heating pad, after adding the heating pad energising, make the plastic fusing of the interface of saddle shape matter pipe fitting and tubing, realize that melting welding between the two connects.Describedly add the liner that heating pad is the facecloth resistive conductor, and be independent of saddle shape matter pipe fitting, it is placed on its lining between interface by the operator when construction.And add heating pad between interface, serve as a contrast put the position accurately whether, can directly influence melting welding effect between the two, and short circuit appears in the heating pad that adds of this facecloth resistive conductor easily, can occur slightly accidentally during welding rosin joint and or drawback such as failure welding, thereby influence the quality of product.
Summary of the invention
The objective of the invention is deficiency, a kind of electrocast saddle shaped plastic pipe fitting with wires laid at double-face and manufacture method thereof of guaranteeing the melting welding effect and helping prompt operation is provided at above-mentioned existence.
Electrocast saddle shaped plastic pipe fitting with wires laid at double-face of the present invention comprises: saddle shape matter pipe fitting is characterized in that: the saddle type that the saddle profile of saddle shape matter pipe fitting is pasted with two sides cloth resistance alloy adds heating pad; Described saddle type adds heating pad and is provided with the resistance alloy that clockwise spiral fluted saddle type liner, thermocompression bonded be connected in the tow sides spiral chute by tow sides and constitutes.Resistance alloy one end in the tow sides spiral chute is by the series connection of the string hole on the saddle type liner, and the end in addition of resistance alloy is connected to positive and negative copper electrode respectively in the tow sides spiral chute.
The manufacture method of electrocast saddle shaped plastic pipe fitting with wires laid at double-face of the present invention may further comprise the steps:
One, makes one with conventional Shooting Technique and have two-sided clockwise spiral fluted saddle type liner;
Two, in the spiral chute of saddle type liner two sides, lay resistance alloy, and the resistance alloy thermocompression bonded is connected on the saddle type liner by heat pressing process;
Three, will be distributed in the series connection of saddle type liner positive and negative spiral fluted resistance alloy inner ring end;
Four, will be distributed in saddle type liner positive and negative spiral fluted resistance alloy outer ring end and connect copper electrode respectively, and promptly become the saddle type and add heating pad;
Five, the saddle type is added in the shaping die that heating pad places the corresponding saddle shape of saddle model matter pipe fitting, in shaping die, inject plastic, in saddle shape matter pipe fitting injection molding process, make the saddle type add heating pad and stick on its saddle profile;
Six, saddle shape matter pipe fitting fully cools off after the demoulding, promptly finishes the making moulding of electrocast saddle shaped plastic pipe fitting with wires laid at double-face.
The design principle of electrocast saddle shaped plastic pipe fitting with wires laid at double-face of the present invention and manufacture method thereof is: the saddle type is added heating pad in the process of saddle shape matter pipe fitting molding and forming, directly stick on its saddle type interface, it is become one, help constructing operation.Adopt the heating pad that adds of two-sided cloth resistance alloy, can make to add heating pad energising back and the interface of saddle shape matter pipe fitting and tubing is heated simultaneously and transmit mutually, melting behaviour is improved, thus the raising weld strength.
Electrocast saddle shaped plastic pipe fitting with wires laid at double-face design science of the present invention, rational in infrastructure, simple.
Have the following advantages:
1, adopts the heating pad that adds of two-sided cloth resistance alloy, and itself and saddle shape matter pipe fitting are injection molded into one, misplace when having eliminated welding fully, lock drawbacks such as not firm, guaranteed the fusion welding quality between saddle shape matter pipe fitting and tubing admirably;
2, the heating pad that adds of two-sided cloth resistance alloy is pasted thereon when the injection moulding of saddle shape matter pipe fitting, can be by the advanced feature of injection machine, obstruct adds the existence of gas between heating pad and saddle shape matter pipe fitting interface, thereby when making the welding of saddle shape matter pipe fitting and tubing, be not subjected to gases affect, melting behaviour is improved;
3, the saddle type adds in the heating pad manufacture process, and impression is adopted in wiring zone, can make the resistance alloy each other can be not influenced in the injection moulding installation process, short circuit phenomenon can not occur.
Electrocast saddle shaped plastic pipe fitting with wires laid at double-face of the present invention and manufacture method thereof are provided in detail by the following drawings and embodiment.
Description of drawings
Fig. 1 is the electrocast saddle shaped plastic pipe fitting with wires laid at double-face structural representation;
Fig. 2 is that electrocast saddle shaped plastic pipe fitting with wires laid at double-face shown in Figure 1 is looked up structural representation;
Fig. 3 is a saddle type heating bedding construction schematic representation;
Fig. 4 is that saddle type shown in Figure 3 adds heating pad A-A sectional view;
Fig. 5 is that saddle type shown in Figure 4 adds heating pad B position enlarged view;
Fig. 6 is that electrocast saddle shaped plastic pipe fitting with wires laid at double-face shown in Figure 1 cooperates schematic representation with the tubing construction.
Embodiment
Embodiment: can be clear that from Fig. 1 and Fig. 2 electrocast saddle shaped plastic pipe fitting with wires laid at double-face adds heating pad 2 by saddle shape matter pipe fitting 1 with the saddle type that sticks on its saddle profile 11 and forms.Described saddle type adds heating pad 2 for the saddle type of two sides cloth resistance alloy adds heating pad (seeing Fig. 3,4,5), and the resistance alloys 22 that saddle type liner 20, the thermocompression bonded that it is provided with clockwise spiral chute 21 by tow sides is connected in the tow sides spiral chute 21 constitute.Resistance alloy 22 1 ends in the tow sides spiral chute 21 are by 23 series connection of the string hole on the saddle type liner 20, and the end in addition of resistance alloy 22 is connected to positive and negative copper electrode 24,25 respectively in the tow sides spiral chute 21.
The manufacture method of this electrocast saddle shaped plastic pipe fitting with wires laid at double-face may further comprise the steps:
One, the saddle type liner 20 that has two-sided clockwise spiral chute 21 with conventional Shooting Technique making one;
Two, in saddle type liner 20 two sides spiral chutes 21, lay resistance alloy 22 with CNC numerical control saddle type liner routing machine, and resistance alloy 22 thermocompression bonded are connected on the saddle type liner by heat pressing process;
Three, will be distributed in the series connection of saddle type liner positive and negative spiral fluted resistance alloy 22 inner ring ends;
Four, will be distributed in saddle type liner positive and negative spiral fluted resistance alloy 22 outer ring ends and connect positive and negative copper electrode 23,24 respectively, and promptly become the saddle type and add heating pad 2;
Five, the saddle type is added in the shaping die that heating pad 2 places the corresponding saddle shape of saddle model matter pipe fitting, the Shooting Technique that adopts high pressure, high speed makes the saddle type add heating pad 2 and sticks on its saddle profile 11 in saddle shape matter pipe fitting 1 injection molding process;
Six, saddle shape matter pipe fitting after the demoulding is fully cooled off, promptly finish the electric smelting saddle type of double-sided wiring
The making moulding of polymer pipe fitting, the saddle type adds 22 exposures of heating pad 2 outside resistance alloys on the saddle profile of the electric smelting saddle shape matter pipe fitting after the moulding.
Electrocast saddle shaped plastic pipe fitting with wires laid at double-face construction of the present invention as shown in Figure 6, during construction the saddle profile of electrocast saddle shaped plastic pipe fitting with wires laid at double-face is fitted on the tubing wall 3 of the specification that matches with it, after bolt locking, connect the resistance alloy 22 that the saddle type adds heating pad 2 by positive and negative copper electrode 23,24, resistance alloy 22 the heating of electric back, both junction plane is carried out sweat soldering.
Claims (2)
1, a kind of electrocast saddle shaped plastic pipe fitting with wires laid at double-face comprises: saddle shape matter pipe fitting is characterized in that: the saddle type that the saddle profile of saddle shape matter pipe fitting is pasted with two sides cloth resistance alloy adds heating pad (2); Described saddle type adds heating pad (2) and is connected in interior resistance alloy (22) formation of tow sides spiral chute (21) by saddle type liner (20), the thermocompression bonded that tow sides are provided with clockwise spiral chute (21); Resistance alloy (22) one ends in the tow sides spiral chute (21) are by the series connection of the string hole (23) on the saddle type liner (20), and the end in addition of the interior resistance alloy of tow sides spiral chute (21) (22) is connected to positive and negative copper electrode (24,25) respectively.
2, the electrocast saddle shaped plastic pipe fitting with wires laid at double-face manufacture method of claim 1 may further comprise the steps:
One, makes one with conventional Shooting Technique and have two-sided clockwise spiral fluted saddle type liner;
Two, in the spiral chute of saddle type liner two sides, lay resistance alloy, and the resistance alloy thermocompression bonded is connected on the saddle type liner by heat pressing process;
Three, will be distributed in the series connection of saddle type liner positive and negative spiral fluted resistance alloy inner ring end;
Four, will be distributed in saddle type liner positive and negative spiral fluted resistance alloy outer ring end and connect positive and negative copper electrode respectively, and promptly become the saddle type and add heating pad;
Five, the saddle type is added in the shaping die that heating pad places the corresponding saddle shape of saddle model matter pipe fitting, in shaping die, inject plastic, in saddle shape matter pipe fitting injection molding process, make the saddle type add heating pad and stick on its saddle profile;
Six, saddle shape matter pipe fitting fully cools off after the demoulding, promptly finishes the making moulding of electrocast saddle shaped plastic pipe fitting with wires laid at double-face.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200510034146A CN100578063C (en) | 2005-04-11 | 2005-04-11 | Electrocast saddle shaped plastic pipe fitting with wires laid at double-face and manufacture method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200510034146A CN100578063C (en) | 2005-04-11 | 2005-04-11 | Electrocast saddle shaped plastic pipe fitting with wires laid at double-face and manufacture method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1687628A CN1687628A (en) | 2005-10-26 |
| CN100578063C true CN100578063C (en) | 2010-01-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200510034146A Expired - Fee Related CN100578063C (en) | 2005-04-11 | 2005-04-11 | Electrocast saddle shaped plastic pipe fitting with wires laid at double-face and manufacture method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100578063C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112628511A (en) * | 2020-12-01 | 2021-04-09 | 宁波市宇华电器有限公司 | Electric smelting bypass saddle pipe fitting capable of recovering drilling tool under pressure without stopping gas |
| CN112628512B (en) * | 2020-12-01 | 2022-11-18 | 宁波宇华实业股份有限公司 | Electric smelting bypass saddle pipe fitting of self-adaptive control welding heat altered shape |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3954541A (en) * | 1971-06-01 | 1976-05-04 | Mannesmann A.G. | Welding of thermoplastics through resistance heating |
| CN85105538A (en) * | 1985-07-19 | 1987-03-11 | 乔治费希尔股份公司 | Use molded tapping member formed of a weldable plastics material |
| CN2184834Y (en) * | 1994-04-26 | 1994-12-07 | 哈尔滨工业大学星河技术经济开发公司 | Metal skeleton and plastic composite pipeline |
| US5601315A (en) * | 1994-04-29 | 1997-02-11 | Georg Fischer Rohrleitungssysteme Ag | Molded connector for branch connections for a pipeline |
| CN1190609A (en) * | 1996-11-30 | 1998-08-19 | 弗利亚特克公司 | Hole drilling device |
| CN1222418A (en) * | 1998-09-25 | 1999-07-14 | 何轶良 | Making method and equipment of netted steel skeleton for composite plastic tube |
| CN2403984Y (en) * | 2000-01-11 | 2000-11-01 | 德阳森普工业有限公司 | Electric smelting pipe fitting |
| CN2586864Y (en) * | 2002-11-28 | 2003-11-19 | 牛广田 | Electric melting pipe fitting |
| CN1478186A (en) * | 2000-11-29 | 2004-02-25 | �ڲ�ŵ�����¹ɷݹ�˾ | Tapping fitting |
-
2005
- 2005-04-11 CN CN200510034146A patent/CN100578063C/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3954541A (en) * | 1971-06-01 | 1976-05-04 | Mannesmann A.G. | Welding of thermoplastics through resistance heating |
| CN85105538A (en) * | 1985-07-19 | 1987-03-11 | 乔治费希尔股份公司 | Use molded tapping member formed of a weldable plastics material |
| CN2184834Y (en) * | 1994-04-26 | 1994-12-07 | 哈尔滨工业大学星河技术经济开发公司 | Metal skeleton and plastic composite pipeline |
| US5601315A (en) * | 1994-04-29 | 1997-02-11 | Georg Fischer Rohrleitungssysteme Ag | Molded connector for branch connections for a pipeline |
| CN1190609A (en) * | 1996-11-30 | 1998-08-19 | 弗利亚特克公司 | Hole drilling device |
| CN1222418A (en) * | 1998-09-25 | 1999-07-14 | 何轶良 | Making method and equipment of netted steel skeleton for composite plastic tube |
| CN2403984Y (en) * | 2000-01-11 | 2000-11-01 | 德阳森普工业有限公司 | Electric smelting pipe fitting |
| CN1478186A (en) * | 2000-11-29 | 2004-02-25 | �ڲ�ŵ�����¹ɷݹ�˾ | Tapping fitting |
| CN2586864Y (en) * | 2002-11-28 | 2003-11-19 | 牛广田 | Electric melting pipe fitting |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1687628A (en) | 2005-10-26 |
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Granted publication date: 20100106 Termination date: 20130411 |