CN100577783C - Method for extracting grease - Google Patents

Method for extracting grease Download PDF

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Publication number
CN100577783C
CN100577783C CN200610048835A CN200610048835A CN100577783C CN 100577783 C CN100577783 C CN 100577783C CN 200610048835 A CN200610048835 A CN 200610048835A CN 200610048835 A CN200610048835 A CN 200610048835A CN 100577783 C CN100577783 C CN 100577783C
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extraction
dimethyl ether
pressure
valve
solvent
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CN1962838A (en
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罗波
侯金荣
侯金春
侯金华
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Abstract

The invention discloses a method for extracting grease. The method comprises the following steps: 1) crushing the materials to 10-40 meshes; 2) liquid dimethyl ether is used as an extraction solvent, the liquid dimethyl ether is introduced into materials according to the weight ratio of the materials to the solvent of 1: 2-1: 24, and extraction is carried out for 30-120 minutes under the conditions that the pressure is 5-30 kilograms and the extraction temperature is 30-90 ℃; 3) separating out the grease under the conditions that the pressure is 1-5 kg and the temperature is 20-60 ℃. The invention provides a method for extracting grease from seeds, kernels, seed shells and seed oil cakes which are squeezed from materials in a large scale under the condition of simple process, high extraction rate, less impurity content in products, low energy consumption, low solvent loss, less required equipment and low production cost.

Description

The greasy method of a kind of extraction
Technical field
The present invention relates to the method that a kind of grease extracts, relate in particular to a kind of liquid dimethyl ether and extract greasy method.
Background technology
At present, can low-cost industrialization extracting greasy main method is that milling process and lixiviate are followed the example of
Above method exists following defective and deficiency:
The de-oiling efficient of milling process is low, normal residual grease more than 4% in cake, even up to 10%, loss is bigger, and required equipment is more, and product is impure many, product subsequent disposal complex procedures, and be confined to contain the material of innage.
Lixiviate is followed the example of, and extraction time is long, and efficient is low, and solvent loss is big, difficult solvent recovery, and be confined to oil cake or the less material of oil-containing.
Summary of the invention
The inventive method has overcome the deficiency of above method, provide a kind of technology simple, the extraction yield height, product is impure few, it is little to consume energy, and solvent loss is little, and required equipment is few, production cost is low, can be extensive from material seed, kind benevolence, kind shell, the greasy method of extraction through the seed oil cake that squeezing was handled under the low-cost condition.
The inventive method may further comprise the steps:
1) material is crushed to 10~40 orders;
2) adopting liquid dimethyl ether is extraction solvent, press material: in the weight ratio feeding material of solvent=1: 2~1: 24, be 5~30 kilograms at pressure, extraction temperature is under 30~90 ℃ the condition, to extract 30~120 minutes;
3) be 1~5 kilogram at pressure, temperature is under 20~60 ℃ the condition, to isolate grease.
Above-described material can be in cream paulownia, castor-oil plant, seal chinaberry, rape, the cotton any.
Above-described material can be a seed, plant benevolence, plant shell, in the seed oil cake that squeezing was handled any.
Beneficial effect of the present invention is because to have adopted the liquid dimethyl ether with strong dissolving power and diffusibility be extraction solvent, by temperature, the pressure of control extraction solvent, alternative from material seed, kind benevolence, kind shell, oil and grease extracting through the seed oil cake that squeezing was handled.Concrete beneficial effect is as follows:
1, selective extraction of the present invention is effective, comprehensive extraction yield height.
2, technology is simple, fixed capital input-output ratio height such as factory building, equipment, and the energy and solvent consumption are little, production cost is low, favourable industrialized production.
3, solvent easily gasifies when lower temperature, compressed, cooling back recycle and reuse, and slag (oil cake) can utilize fully, and production process is water not, no waste gas, waste sludge discharge, thereby environmentally safe.
4, product subsequent disposal difficulty is little, favourable in-depth processing.
Description of drawings
Accompanying drawing is a process flow sheet of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail as follows:
This processing unit comprises extraction kettle, separating still, liquid dimethyl ether storage tank, gas-holder, storage tank, vacuum pump, volume pump, compressor, interchanger, water cooler, high vacuum butterfly valve, valve.Equipment connects in the usual way.
Concrete technical process: will be in the material that pulverization process is crossed is packed extraction kettle 1 into, the employing liquid dimethyl ether is an extraction solvent, valve- off 3,5,11,13, open high vacuum butterfly valve 2, startup vacuum pump 7 extracts the air in the extraction kettle 1, close high vacuum butterfly valve 2, open valve 13, start volume pump 14, liquid in the liquid dimethyl ether storage tank 12 is heated by interchanger 15, the employing liquid dimethyl ether is an extraction solvent, feed in the extraction kettle 1 by required material and weight of solvent ratio, control required pressure and extraction temperature, after extraction for some time, open pressure loading valve 3, adjust separation temperature and pressure, liquid is isolated grease and gas of dimethyl ether through separating still 4, gas of dimethyl ether enters gas-holder 8, start compressor 9, gas of dimethyl ether is cooled to liquid dimethyl ether through water cooler 10 after compression, open valve 11, liquid dimethyl ether enters and carries out recirculation in the liquid dimethyl ether storage tank 12, closes volume pump 14, valve-off 3,11,13, close compressor 9, open valve 5, will put into storage tank 6 from separating still 4, from extraction kettle 1, take out material through isolated grease.
Embodiment 1
To be crushed to 10 purpose cream paulownia kind benevolence 901kg packs in the extraction kettle 1, valve-off 3,5,11,13, open high vacuum butterfly valve 2, startup vacuum pump 7 extracts the air in the extraction kettle 1, close high vacuum butterfly valve 2, open valve 13, start volume pump 14, liquid in the liquid dimethyl ether storage tank 12 is heated by interchanger 15, the employing liquid dimethyl ether is an extraction solvent, press material: the weight ratio of solvent=1: 2 feeds in the extraction kettle 1, at pressure is 5 kilograms, extraction temperature is under 30 ℃ the condition, to extract after 30 minutes, opens pressure loading valve 3, at pressure is 1 kilogram, temperature is that liquid is isolated grease and gas of dimethyl ether through separating still 4 under 20 ℃ the condition, and gas of dimethyl ether enters gas-holder 8, start compressor 9, gas of dimethyl ether is cooled to liquid dimethyl ether through water cooler 10 after compression, opens valve 11, liquid dimethyl ether enters and carries out recirculation in the liquid dimethyl ether storage tank 12, close volume pump 14, valve-off 3,11,13, close compressor 9, open valve 5, to put into storage tank 6 from separating still 4 through isolated grease 432.5kg, from extraction kettle 1, take out material, grease yield 48.00%.
Three kinds of extraction process simultaneous test data sheet
Extraction process The inventive method Milling process Conventional extraction
Raw material Cream paulownia kind benevolence Cream paulownia kind benevolence Cream paulownia kind benevolence
Extract temperature 30℃ Normal temperature 40~70℃
Separation temperature 20℃ -- --
Extracting pressure 5 kilograms -- Normal pressure
Separating pressure
1 kilogram -- Normal pressure
The whole process treatment time (h) 0.5 2 4
Solvent consumption Less -- Bigger
Power and energy consumes Little Greatly Bigger
Extraction yield (%) 48.00 32.1 40.67
Comprehensive unit cost (unit) 143 231 186
Remarks: to produce 1 ton of grease.
Embodiment 2
To be crushed to 40 purpose cream paulownia seed 685kg packs in the extraction kettle 1, valve-off 3,5,11,13, open high vacuum butterfly valve 2, startup vacuum pump 7 extracts the air in the extraction kettle 1, close high vacuum butterfly valve 2, open valve 13, start volume pump 14, liquid in the liquid dimethyl ether storage tank 12 is heated by interchanger 15, the employing liquid dimethyl ether is an extraction solvent, press material: the weight ratio of solvent=1: 24 feeds in the extraction kettle 1, at pressure is 30 kilograms, extraction temperature is under 90 ℃ the condition, to extract after 120 minutes, opens pressure loading valve 3, at pressure is 5 kilograms, temperature is that liquid is isolated grease and gas of dimethyl ether through separating still 4 under 60 ℃ the condition, and gas of dimethyl ether enters gas-holder 8, start compressor 9, gas of dimethyl ether is cooled to liquid dimethyl ether through water cooler 10 after compression, opens valve 11, liquid dimethyl ether enters and carries out recirculation in the liquid dimethyl ether storage tank 12, close volume pump 14, valve-off 3,11,13, close compressor 9, open valve 5, to put into storage tank 6 through isolated grease 244.6kg separating still 4, from extraction kettle 1, take out material, grease yield 35.71%.
Three kinds of extraction process simultaneous test data sheet
Extraction process The inventive method Milling process Conventional extraction
Raw material Cream paulownia seed Cream paulownia seed Cream paulownia seed
Extract temperature 90℃ Normal temperature 40~70℃
Separation temperature 60℃ -- --
Extracting pressure 30 kilograms -- Normal pressure
Separating pressure
5 kilograms -- Normal pressure
The whole process treatment time (h) 2 2 4
Solvent consumption Less -- Bigger
Power and energy consumes Little Greatly Bigger
Extraction yield (%) 35.71 25.72 30.12
Comprehensive unit cost (unit) 132 212 178
Remarks: to produce 1 ton of grease.
Embodiment 3
To be crushed to 25 purpose cream paulownia kind shell 362kg packs in the extraction kettle 1, valve-off 3,5,11,13, open high vacuum butterfly valve 2, startup vacuum pump 7 extracts the air in the extraction kettle 1, close high vacuum butterfly valve 2, open valve 13, start volume pump 14, by interchanger 15 heating, adopt the liquid in the liquid dimethyl ether storage tank 12 liquid dimethyl ether to be extraction
Figure C20061004883500061
Agent, press material: the weight ratio of solvent=1: 3 feeds in the extraction kettle 1, at pressure is 8 kilograms, extraction temperature is under 35 ℃ the condition, to extract after 40 minutes, opens pressure loading valve 3, at pressure is 5 kilograms, temperature is that liquid is isolated grease and gas of dimethyl ether through separating still 4 under 50 ℃ the condition, and gas of dimethyl ether enters gas-holder 8, start compressor 9, gas of dimethyl ether is cooled to liquid dimethyl ether through water cooler 10 after compression, opens valve 11, liquid dimethyl ether enters and carries out recirculation in the liquid dimethyl ether storage tank 12, close volume pump 14, valve-off 3,11,13, close compressor 9, open valve 5, to put into storage tank 6 through isolated grease 291.4kg separating still 4, from extraction kettle 1, take out material, grease yield 8.05%.
Three kinds of extraction process simultaneous test data sheet
Extraction process The inventive method Milling process Conventional extraction
Raw material Cream paulownia kind shell Cream paulownia kind shell Cream paulownia kind shell
Extract temperature 35℃ Normal temperature 40~70℃
Separation temperature 50℃ -- --
Extracting pressure 8 kilograms -- Normal pressure
Separating pressure
5 kilograms -- Normal pressure
The whole process treatment time (h) 0.67 -- 4
Solvent consumption Less -- Bigger
Power and energy consumes Little Greatly Bigger
Extraction yield (%) 8.05 0 5.04
Comprehensive unit cost (unit) 286 -- 356
Remarks: to produce 1 ton of grease.
Embodiment 4
To be crushed to 20 purpose cream paulownia seed oil cake 1321kg packs in the extraction kettle 1, valve-off 3,5,11,13, open high vacuum butterfly valve 2, startup vacuum pump 7 extracts the air in the extraction kettle 1, close high vacuum butterfly valve 2, open valve 13, start volume pump 14, liquid in the liquid dimethyl ether storage tank 12 is heated by interchanger 15, the employing liquid dimethyl ether is an extraction solvent, press material: the weight ratio of solvent=1: 4 feeds in the extraction kettle 1, at pressure is 10 kilograms, extraction temperature is under 65 ℃ the condition, to extract after 60 minutes, opens pressure loading valve 3, at pressure is 3 kilograms, temperature is that liquid is isolated grease and gas of dimethyl ether through separating still 4 under 40 ℃ the condition, and gas of dimethyl ether enters gas-holder 8, start compressor 9, gas of dimethyl ether is cooled to liquid dimethyl ether through water cooler 10 after compression, opens valve 11, liquid dimethyl ether enters and carries out recirculation in the liquid dimethyl ether storage tank 12, close volume pump 14, valve-off 3,11,13, close compressor 9, open valve 5, to put into storage tank 6 through isolated grease 220.0kg separating still 4, from extraction kettle 1, take out material, grease yield 16.65%.
Three kinds of extraction process simultaneous test data sheet
Extraction process The inventive method Milling process Conventional extraction
Raw material Cream paulownia seed oil cake Cream paulownia seed oil cake Cream paulownia seed oil cake
Extract temperature 65℃ Normal temperature 40~70℃
Separation temperature 40℃ -- --
Extracting pressure 10 kilograms -- Normal pressure
Separating pressure
3 kilograms -- Normal pressure
The whole process treatment time (h) 1 -- 4
Solvent consumption Less -- Bigger
Power and energy consumes Little -- Bigger
Extraction yield (%) 16.65 0 10.25
Comprehensive unit cost (unit) 210 -- 267
Remarks: to produce 1 ton of grease.
Embodiment 5
To be crushed to 35 purpose castor-oil plant kind shell 350kg packs in the extraction kettle 1, valve-off 3,5,11,13, open high vacuum butterfly valve 2, startup vacuum pump 7 extracts the air in the extraction kettle 1, close high vacuum butterfly valve 2, open valve 13, start volume pump 14, liquid in the liquid dimethyl ether storage tank 12 is heated by interchanger 15, the employing liquid dimethyl ether is an extraction solvent, press material: the weight ratio of solvent=1: 6 feeds in the extraction kettle 1, at pressure is 15 kilograms, extraction temperature is under 75 ℃ the condition, to extract after 70 minutes, opens pressure loading valve 3, at pressure is 4 kilograms, temperature is that liquid is isolated grease and gas of dimethyl ether through separating still 4 under 50 ℃ the condition, and gas of dimethyl ether enters gas-holder 8, start compressor 9, gas of dimethyl ether is cooled to liquid dimethyl ether through water cooler 10 after compression, opens valve 11, liquid dimethyl ether enters and carries out recirculation in the liquid dimethyl ether storage tank 12, close volume pump 14, valve-off 3,11,13, close compressor 9, open valve 5, to put into storage tank 6 through isolated grease 31.2kg separating still 4, from extraction kettle 1, take out material, grease yield 8.9%.
Three kinds of extraction process simultaneous test data sheet
Extraction process The inventive method Milling process Conventional extraction
Raw material Castor-oil plant kind shell Castor-oil plant kind shell Castor-oil plant kind shell
Extract temperature 75℃ Normal temperature 40~70℃
Separation temperature 50℃ -- --
Extracting pressure 15 kilograms -- Normal pressure
Separating pressure 4 kilograms -- Normal pressure
The whole process treatment time (h) 1.17 -- 4
Solvent consumption Less -- Bigger
Power and energy consumes Little Greatly Bigger
Extraction yield (%) 8.9 0 5.34
Comprehensive unit cost (unit) 279 -- 327
Remarks: to produce 1 ton of grease.
Embodiment 6
To be crushed to 15 purpose Semen Brassicae campestris oil cake 1013kg packs in the extraction kettle 1, valve-off 3,5,11,13, open high vacuum butterfly valve 2, startup vacuum pump 7 extracts the air in the extraction kettle 1, close high vacuum butterfly valve 2, open valve 13, start volume pump 14, liquid in the liquid dimethyl ether storage tank 12 is heated by interchanger 15, the employing liquid dimethyl ether is an extraction solvent, press material: the weight ratio of solvent=1: 6 feeds in the extraction kettle 1, at pressure is 15 kilograms, extraction temperature is under 75 ℃ the condition, to extract after 60 minutes, opens pressure loading valve 3, at pressure is 4 kilograms, temperature is that liquid is isolated grease and gas of dimethyl ether through separating still 4 under 50 ℃ the condition, and gas of dimethyl ether enters gas-holder 8, start compressor 9, gas of dimethyl ether is cooled to liquid dimethyl ether through water cooler 10 after compression, opens valve 11, liquid dimethyl ether enters and carries out recirculation in the liquid dimethyl ether storage tank 12, close volume pump 14, valve-off 3,11,13, close compressor 9, open valve 5, to put into storage tank 6 through isolated grease 108.4kg separating still 4, from extraction kettle 1, take out material, grease yield 10.7%.
Three kinds of extraction process simultaneous test data sheet
Extraction process The inventive method Milling process Conventional extraction
Raw material The Semen Brassicae campestris oil cake The Semen Brassicae campestris oil cake The Semen Brassicae campestris oil cake
Extract temperature 75℃ Normal temperature 40~70℃
Separation temperature 50℃ -- --
Extracting pressure 15 kilograms -- Normal pressure
Separating pressure 4 kilograms -- Normal pressure
The whole process treatment time (h) 1 -- 4
Solvent consumption Less -- Bigger
Power and energy consumes Little -- Bigger
Extraction yield (%) 10.7 0 7.34
Comprehensive unit cost (unit) 198 -- 257
Remarks: to produce 1 ton of grease.
Embodiment 7
To be crushed to 20 purpose neem kernel 1201kg packs in the extraction kettle 1, valve- off 3,5,11,13, open high vacuum butterfly valve 2, startup vacuum pump 7 extracts the air in the extraction kettle 1, close high vacuum butterfly valve 2, open valve 13, start volume pump 14, liquid in the liquid dimethyl ether storage tank 12 is heated by interchanger 15, the employing liquid dimethyl ether is an extraction solvent, press material: the weight ratio of solvent=1: 10 feeds in the extraction kettle 1, at pressure is 20 kilograms, extraction temperature is under 35 ℃ the condition, to extract after 80 minutes, opens pressure loading valve 3, at pressure is 3 kilograms, temperature is that liquid is isolated grease and gas of dimethyl ether through separating still 4 under 35 ℃ the condition, and gas of dimethyl ether enters gas-holder 8, start compressor 9, gas of dimethyl ether is cooled to liquid dimethyl ether through water cooler 10 after compression, opens valve 11, liquid dimethyl ether enters and carries out recirculation in the liquid dimethyl ether storage tank 12, close volume pump 14, valve-off 3,11,13, close compressor 9, open valve 5, to put into storage tank 6 through isolated grease 445.3kg separating still 4, from extraction kettle 1, take out material, grease yield 37.08%.
Three kinds of extraction process simultaneous test data sheet
Extraction process The inventive method Milling process Conventional extraction
Raw material Neem kernel Neem kernel Neem kernel
Extract temperature 35℃ Normal temperature 30~50℃
Separation temperature 35℃ -- --
Extracting pressure 20 kilograms -- Normal pressure
Separating pressure
3 kilograms -- Normal pressure
The whole process treatment time (h) 1.3 2 4
Solvent consumption Less -- Bigger
Power and energy consumes Little Greatly Bigger
Extraction yield (%) 37.08 28.58 25.57
Comprehensive unit cost (unit) 156 275 294
Remarks: to produce 1 ton of grease.
Embodiment 8
To be crushed to 35 purpose cotton seeds 679kg packs in the extraction kettle 1, valve-off 3,5,11,13, open high vacuum butterfly valve 2, startup vacuum pump 7 extracts the air in the extraction kettle 1, close high vacuum butterfly valve 2, open valve 13, start volume pump 14, liquid in the liquid dimethyl ether storage tank 12 is heated by interchanger 15, the employing liquid dimethyl ether is an extraction solvent, press material: the weight ratio of solvent=1: 20 feeds in the extraction kettle 1, at pressure is 25 kilograms, extraction temperature is under 55 ℃ the condition, to extract after 100 minutes, opens pressure loading valve 3, at pressure is 4 kilograms, temperature is that liquid is isolated grease and gas of dimethyl ether through separating still 4 under 55 ℃ the condition, and gas of dimethyl ether enters gas-holder 8, start compressor 9, gas of dimethyl ether is cooled to liquid dimethyl ether through water cooler 10 after compression, opens valve 11, liquid dimethyl ether enters and carries out recirculation in the liquid dimethyl ether storage tank 12, close volume pump 14, valve-off 3,11,13, close compressor 9, open valve 5, to put into storage tank 6 through isolated grease 191.0kg separating still 4, from extraction kettle 1, take out material, grease yield 28.12%.
Three kinds of extraction process simultaneous test data sheet
Extraction process The inventive method Milling process Conventional extraction
Raw material Cotton seeds Cotton seeds Cotton seeds
Extract temperature 55℃ Normal temperature 40~70℃
Separation temperature 55℃ -- --
Extracting pressure 25 kilograms -- Normal pressure
Separating pressure 4 kilograms -- Normal pressure
The whole process treatment time (h) 1.67 4 6
Solvent consumption Less -- Bigger
Power and energy consumes Little Greatly Bigger
Extraction yield (%) 28.12 18.58 24.71
Comprehensive unit cost (unit) 198 298 256
Remarks: to produce 1 ton of grease.

Claims (2)

1, the greasy method of a kind of extraction, this method may further comprise the steps:
1) material is crushed to 10~40 orders;
2) adopting liquid dimethyl ether is extraction solvent, press material: in the weight ratio feeding material of solvent=1: 2~1: 24, be 5~30 kilograms at pressure, extraction temperature is under 30~90 ℃ the condition, to extract 30~120 minutes;
3) be 1~5 kilogram at pressure, temperature is under 20~60 ℃ the condition, to isolate grease.
2, the greasy method of a kind of extraction according to claim 1, it is characterized in that described material comprise cream paulownia, castor-oil plant, seal chinaberry, rape, cotton seed, plant benevolence, plant shell, in the seed oil cake that squeezing was handled any.
CN200610048835A 2006-11-22 2006-11-22 Method for extracting grease Expired - Fee Related CN100577783C (en)

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CN100577783C true CN100577783C (en) 2010-01-06

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102326669B (en) * 2011-08-26 2013-05-08 朱新亮 Process for preparing white fish meal by dehydrating and degreasing at low temperature at one time
CN104087424B (en) * 2014-08-04 2016-06-29 安阳市晶华油脂工程有限公司 The method that one step extracts, separates fresh peony flower quintessence oil, aqueous solution, lipid
CN105602707A (en) * 2016-02-02 2016-05-25 安徽燕之坊食品有限公司 Process for inhibiting rancidity of cooked oat oil

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1230945A (en) * 1996-09-19 1999-10-06 西格弗里德·彼得 Method for preparing fatty acid esters
CN1345923A (en) * 2000-09-30 2002-04-24 云南大学 Process for continuous extracting nimbic fat and nimbin
CN1467273A (en) * 2002-07-11 2004-01-14 李定中 Extraction process of nimbin oil

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1230945A (en) * 1996-09-19 1999-10-06 西格弗里德·彼得 Method for preparing fatty acid esters
CN1345923A (en) * 2000-09-30 2002-04-24 云南大学 Process for continuous extracting nimbic fat and nimbin
CN1467273A (en) * 2002-07-11 2004-01-14 李定中 Extraction process of nimbin oil

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Assignee: Yuxi Shanshui Biotechnology Co., Ltd.

Assignor: Hou Jinrong|Luo Bo

Contract record no.: 2011530000002

Denomination of invention: Process for extracting oil

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