CN100575407C - Product of scale graphite and manufacture method thereof - Google Patents
Product of scale graphite and manufacture method thereof Download PDFInfo
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- CN100575407C CN100575407C CN200710014972A CN200710014972A CN100575407C CN 100575407 C CN100575407 C CN 100575407C CN 200710014972 A CN200710014972 A CN 200710014972A CN 200710014972 A CN200710014972 A CN 200710014972A CN 100575407 C CN100575407 C CN 100575407C
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Abstract
The invention discloses a kind of product of scale graphite and manufacture method thereof, mix by crystalline flake graphite and chlorinatedpolyethylene with different size, through heating, stir, refine, technology such as compacting makes crystalline flake graphite coiled material, sheet material and wire rod.The present invention makes full use of the characteristic of crystalline flake graphite, utilize the interpolation material that crystalline flake graphite is coated, through above-mentioned kinds of processes,, it is combined according to the production principle of expanded graphite paper, rubber, plastics, can either guarantee the original characteristic of crystalline flake graphite, because performance performance between rubber and plastics of chlorinatedpolyethylene, toughness is very strong, has good flexibility again, the density height, thereby make product have very strong tensile strength, toughness and flexibility again.Can effectively substitute the application of various non-ferrous metals and expanded graphite produsts by the present invention, have very high value.
Description
Technical field
The invention belongs to materials science field, specifically, is a kind of product of scale graphite and manufacture method thereof.
Background technology
At present, produce graphite coiled material, sheet material and all be that to adopt expanded graphite be starting material, the product of being produced is subjected to the restriction of expanded graphite, and density is low, at aspects such as tensile strength, toughness significant limitation is arranged, frangible can not alternating bending.
Summary of the invention
The invention provides a kind of product of scale graphite and manufacture method thereof, be subjected to starting material restrictions when having solved present production graphite sheet, coiled material, simultaneously not enough the and Application Areas of the tensile strength of product and toughness problem widely inadequately.
For solving the problems of the technologies described above, the present invention is achieved by the following technical solutions:
A kind of product of scale graphite, described goods are made by following components in weight percentage content, crystalline flake graphite 60~85%, chlorinatedpolyethylene 15~40%, calcium stearate 3~5%, thermo-stabilizer 1~3%, softening agent 2~3%, described thermo-stabilizer is a thiol methyl tin, and described softening agent is an o-phthalic acid dibutyl ester, and the component summation of described product of scale graphite is no more than 100%.
In technique scheme, described calcium stearate, thermo-stabilizer and softening agent be in order better to produce, and makes demoulding roll banding not easily,
In technique scheme, according to the end-use difference, adopt the crystalline flake graphite of different size, the granularity of described crystalline flake graphite is 2~45 μ m.
In technique scheme, described product of scale graphite is coiled material, sheet material and wire rod.
In technique scheme, described coiled material thickness is 0.1~2mm, and described sheet metal thickness is 2~10mm, and described gauge or diameter of wire is 1~50mm.
Crystalline flake graphite is a kind of natural mineral matter, has very strong electroconductibility, thermal diffusivity and thermal insulation, and is high temperature resistant, corrosion-resistant, can be widely used in industries such as refractory materials, steel industry, electric power, household electrical appliance, sealing.Because crystalline flake graphite is a kind of flour, and very strong oilness is arranged each other, be difficult to it is combined.
Crystalline flake graphite will be combined, make it have very strong tensile strength, toughness and flexibility, the product of producing can guarantee the original characteristic of crystalline flake graphite, needs the manufacture method that a kind of product of scale graphite is provided badly.
A kind of manufacture method of product of scale graphite comprises the steps:
A) mix stirring: with weight percentage is 60~85% crystalline flake graphite, 15~40% chlorinatedpolyethylene, calcium stearate 3~5%, thiol methyl tin 1~3%, and o-phthalic acid dibutyl ester 2~3% joins to mix in the steel basin and stirs; The described thermo-stabilizer of thermo-stabilizer softening agent is that described component summation is no more than 100%.
B) stirring of heating: after stirring, heat to 60~80 ℃ of restir;
C) refining: the material that stirs continues 80~100 ℃ of refinings that heat up, and makes platy shaped particle;
D) compacting: platy shaped particle is passed through vibratory screening apparatus equably with size distribution, 3~5 pairs of pressure rollers compactings in compounding machine, roller temperature is at 75~85 ℃.
At above-mentioned steps d) in, the gap between the described pressure roller is 0.1~10mm, according to varying in size of the gap of regulating, produces crystalline flake graphite coiled material or sheet material.
In above-mentioned steps, when producing the crystalline flake graphite wire rod, be that the platy shaped particle that will refine out in the described step c) drops in the forcing machine, extrude wire rod.
Compared with prior art, advantage of the present invention and positively effect are:
The present invention mixes by crystalline flake graphite and the chlorinatedpolyethylene with different size, through heating, stir, refine, technology such as compacting makes crystalline flake graphite coiled material, sheet material and wire rod.The present invention makes full use of the characteristic of crystalline flake graphite, utilize the interpolation material that crystalline flake graphite is coated, through above-mentioned kinds of processes,, it is combined according to the production principle of expanded graphite paper, rubber, plastics, can either guarantee the original characteristic of crystalline flake graphite, because performance performance between rubber and plastics of chlorinatedpolyethylene, toughness is very strong, has flexibility simultaneously again, the density height, thereby make product have very strong tensile strength, toughness and flexibility again.Can effectively substitute the application of various non-ferrous metals and expanded graphite produsts etc. by the present invention, have very high value.
Embodiment
The present invention is further detailed explanation below in conjunction with embodiment.
Embodiment one, with the 600kg granularity is that the crystalline flake graphite of 25 μ m and 400kg chlorinatedpolyethylene join to mix in the steel basin and stir, after stirring, heat to 70 ℃ and continue to stir again, refining slabbing particle when the material that stirs continues to be warming up to 90 ℃, with platy shaped particle equably with size distribution, 5 pairs of pressure roller compactings in compounding machine, 80 ℃ of roller temperatures, nip is adjusted between 0.1~2mm, and producing thickness is the crystalline flake graphite coiled material of 0.1~2mm.
Embodiment two, with the 600kg granularity is that the crystalline flake graphite of 25 μ m and 400kg chlorinatedpolyethylene join to mix in the steel basin and stir, after stirring, heat to 75 ℃ and continue to stir again, refining slabbing particle when the material that stirs continues to be warming up to 90 ℃, with platy shaped particle equably with size distribution, 3 pairs of pressure roller compactings in compounding machine, 80 ℃ of roller temperatures, nip is adjusted between 2~10mm, and producing thickness is the crystalline flake graphite sheet material of 2~10mm.
Embodiment three, with the 600kg granularity is that the crystalline flake graphite of 25 μ m and 400kg chlorinatedpolyethylene join to mix in the steel basin and stir, after stirring, heat and continue again to stir to 75 ℃, refining slabbing particle when the material that stirs continues to be warming up to 90 ℃, platy shaped particle is dropped in the plastics extruder, and extruding diameter is the crystalline flake graphite wire rod of 1~50mm.
Embodiment four, with the 850kg granularity is that the crystalline flake graphite of 45 μ m and 150kg chlorinatedpolyethylene join to mix in the steel basin and stir, after stirring, heat to 70 ℃ and continue to stir again, refining slabbing particle when the material that stirs continues to be warming up to 90 ℃, with platy shaped particle equably with size distribution, 5 pairs of pressure roller compactings in compounding machine, 80 ℃ of roller temperatures, nip is adjusted between 0.1~2mm, and producing thickness is the crystalline flake graphite coiled material of 0.1~2mm.
Embodiment five, with the 850kg granularity is that the crystalline flake graphite of 10 μ m and 150kg chlorinatedpolyethylene join to mix in the steel basin and stir, after stirring, heat to 70 ℃ and continue to stir again, refining slabbing particle when the material that stirs continues to be warming up to 90 ℃, with platy shaped particle equably with size distribution, 3 pairs of pressure roller compactings in compounding machine, 80 ℃ of roller temperatures, nip is adjusted between 2~10mm, and producing thickness is the crystalline flake graphite sheet material of 2~10mm.
Embodiment six, with the 700kg granularity is the crystalline flake graphite of 25 μ m, the 300kg chlorinatedpolyethylene, the calcium stearate of 50kg, the thiol methyl tin of 30kg and the o-phthalic acid dibutyl ester of 30kg (DOP) join to mix in the steel basin and stir, after stirring, heat and continue again to stir to 70 ℃, refining slabbing particle when the material that stirs continues to be warming up to 90 ℃, equably with size distribution, 5 pairs of pressure rollers in compounding machine are suppressed 80 ℃ of roller temperatures with platy shaped particle, nip is adjusted between 0.1~2mm, and producing thickness is the crystalline flake graphite coiled material of 0.1~2mm.
Embodiment seven, with the 700kg granularity is the crystalline flake graphite of 25 μ m, the 300kg chlorinatedpolyethylene, the calcium stearate of 30kg, the thiol methyl tin of 10kg and the o-phthalic acid dibutyl ester of 20kg (DOP) join to mix in the steel basin and stir, after stirring, heat and continue again to stir to 70 ℃, refining slabbing particle when the material that stirs continues to be warming up to 90 ℃, equably with size distribution, 3 pairs of pressure rollers in compounding machine are suppressed 80 ℃ of roller temperatures with platy shaped particle, nip is adjusted between 2~10mm, and producing thickness is the crystalline flake graphite sheet material of 2~10mm.
Certainly; above-mentioned explanation is not to be limitation of the present invention; the present invention also is not limited in above-mentioned giving an example, and variation, remodeling, interpolation or replacement that those skilled in the art are made in essential scope of the present invention also should belong to protection scope of the present invention.
Claims (6)
1. the manufacture method of a product of scale graphite, it is characterized in that: described goods are made by following components in weight percentage content, crystalline flake graphite 60~85%, chlorinatedpolyethylene 15~40%, calcium stearate 3~5%, thermo-stabilizer 1~3%, softening agent 2~3%, described thermo-stabilizer is a thiol methyl tin, and described softening agent is an o-phthalic acid dibutyl ester, and the component summation of described product of scale graphite is no more than 100%; Described manufacture method comprises the steps,
A) mix stirring: crystalline flake graphite, chlorinatedpolyethylene, calcium stearate, thiol methyl tin, the o-phthalic acid dibutyl ester of above-mentioned weight percentage are joined mixing stirring in the steel basin; Described component summation is no more than 100%;
B) stirring of heating: after stirring, heat to 60~80 ℃ of restir;
C) refining: the material that stirs continues 80~100 ℃ of refinings that heat up, and makes platy shaped particle;
D) compacting: platy shaped particle is passed through vibratory screening apparatus equably with size distribution, 3~5 pairs of pressure rollers compactings in compounding machine, roller temperature is at 75~85 ℃.
2. the manufacture method of product of scale graphite according to claim 1, it is characterized in that: the granularity of described crystalline flake graphite is 2~45 μ m.
3. the manufacture method of product of scale graphite according to claim 1, it is characterized in that: described product of scale graphite is coiled material, sheet material and wire rod.
4. the manufacture method of product of scale graphite according to claim 3, it is characterized in that: described coiled material thickness is 0.1~2mm, and described sheet metal thickness is 2~10mm, and described gauge or diameter of wire is 1~50mm.
5. the manufacture method of product of scale graphite according to claim 1, it is characterized in that: the gap between the described pressure roller is 0.1~10mm, according to varying in size of the gap of regulating, produces crystalline flake graphite coiled material or sheet material.
6. the manufacture method of product of scale graphite according to claim 1 is characterized in that: when producing the crystalline flake graphite wire rod, be that the platy shaped particle that will refine out in the described step c) drops in the forcing machine, extrude wire rod.
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CN200710014972A CN100575407C (en) | 2007-06-18 | 2007-06-18 | Product of scale graphite and manufacture method thereof |
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CN200710014972A CN100575407C (en) | 2007-06-18 | 2007-06-18 | Product of scale graphite and manufacture method thereof |
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CN101092498A CN101092498A (en) | 2007-12-26 |
CN100575407C true CN100575407C (en) | 2009-12-30 |
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JP5443657B2 (en) * | 2011-12-27 | 2014-03-19 | パナソニック株式会社 | Molded product of sheet anisotropic heat conductive composition |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2254974Y (en) * | 1995-12-26 | 1997-05-28 | 青岛达志石墨制品有限公司 | Flake graphite composite sealing platematerial |
JP2004071424A (en) * | 2002-08-08 | 2004-03-04 | K Two Techno:Kk | Heating element with little generation of magnetic field in electromagnetic wave, and its manufacturing method |
CN1712651A (en) * | 2004-06-22 | 2005-12-28 | 厉朝岳 | Bending fire-proof protective plates with expanbable metal protective faces |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2254974Y (en) * | 1995-12-26 | 1997-05-28 | 青岛达志石墨制品有限公司 | Flake graphite composite sealing platematerial |
JP2004071424A (en) * | 2002-08-08 | 2004-03-04 | K Two Techno:Kk | Heating element with little generation of magnetic field in electromagnetic wave, and its manufacturing method |
CN1712651A (en) * | 2004-06-22 | 2005-12-28 | 厉朝岳 | Bending fire-proof protective plates with expanbable metal protective faces |
Non-Patent Citations (1)
Title |
---|
化学化工大辞典. 1477页和1547页,化学工业出版社. 2003 * |
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