CN100565669C - Transparent space absorber and preparation method thereof - Google Patents

Transparent space absorber and preparation method thereof Download PDF

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Publication number
CN100565669C
CN100565669C CNB2007100256003A CN200710025600A CN100565669C CN 100565669 C CN100565669 C CN 100565669C CN B2007100256003 A CNB2007100256003 A CN B2007100256003A CN 200710025600 A CN200710025600 A CN 200710025600A CN 100565669 C CN100565669 C CN 100565669C
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China
Prior art keywords
transparent
microperforated panel
sounding board
space absorber
transparent space
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Expired - Fee Related
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CNB2007100256003A
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Chinese (zh)
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CN101105938A (en
Inventor
闻小明
齐会文
张荣初
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Nanjing Changrong Acoustic Inc
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Individual
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Abstract

The invention discloses a kind of transparent space absorber and preparation method thereof, comprise sounding board, transparent microperforated panel and hanging piece, transparent microperforated panel and sounding board are made by transparent material, transparent microperforated panel has been fixed on the sounding board of skeleton supporting role, and hanging piece is arranged on the transparent microperforated panel.Method for making is, transparent resonance plate is placed on the mould, carries out hot-formingly, obtains sounding board after the cooling; Process transparent microperforated panel; Sounding board and transparent microperforated panel after the processing are dried processing; Sounding board and the transparent microperforated panel of handling through oven dry carried out bonding, typing; Transparent space absorber moulding in airtight intensive ultraviolet lighting case with after the typing obtains the transparent space absorber finished product.The present invention is applicable to needs transparent visual effect, the demanding environment of degree of purification, satisfies originally architecturally to carry out that acoustics is fitted up again but the requirement that do not change the architectural design style.

Description

Transparent space absorber and preparation method thereof
Technical field
The present invention relates to a kind of novel sound absorbing member, suspended absorber that specifically a kind of transparent, environmental protection, acoustically effective are superior and preparation method thereof.
Background technology
Microperforated panel resonance sound-absorbing member is invented by acoustics authority Ma Dayou academician, and has obtained very desirable acoustically effective in practice.But existing this suspended absorber is all made by the sound absorbing member that the metal microperforated panel is formed, this suspended absorber because opaque, aesthetic effect is poor, acoustic finishing effect and original architectural style can not be completely unified, thereby can't obtain use in some places that Transparent Sound Absorption Component need be installed.
Summary of the invention
Problem for the suspended absorber that overcomes existing metal microperforated panel composition exists the purpose of this invention is to provide a kind of transparent suspended absorber.This suspended absorber not only can solve the sound absorption problem well, and appearance attractive in appearance is arranged, and can organically merge sound absorption and construction and decoration, adapts to various architectural styles; And in the design and background color that can not change existing building, provide the hi-tech material distinctive comfortableness, improve the visual quality of building construction; Simultaneously can also satisfy on-the-spot transparent daylighting, protection against the tide and fireproof requirement, cleaning is to human body and environmental nonpollution.
The objective of the invention is to be achieved through the following technical solutions:
A kind of transparent space absorber, it is characterized in that: it comprises sounding board, transparent microperforated panel and hanging piece, described transparent microperforated panel and sounding board are made by transparent material, and transparent microperforated panel has been fixed on the sounding board of skeleton supporting role, and hanging piece is arranged on the transparent microperforated panel.Hanging piece is used for sounding board and transparent microperforated panel are hung.
Among the present invention, transparent microperforated panel also can be transparent micropunch film, and its effect is the same.
Among the present invention, described sounding board is processed by transparent PC polycarbonate.Transparent microperforated panel is processed by transparent PC polycarbonate.Adopt gluing between sounding board and the transparent microperforated panel or hot melt or transparent screw are fixed.Sounding board and transparent microperforated panel also can be made by other transparent nonmetallic materials.
Described sounding board and transparent microperforated panel can be formed multiple cavity body structure, can be rectangular configuration or ship shape structure or trapezium structure or wedge shape structure or cylindrical structural or semicircular structure or conical structure or pyramid-shaped structures.
A kind of method for making of transparent space absorber of the present invention is characterized in that it may further comprise the steps:
A) sounding board blanking is placed on transparent resonance plate on the mould, carry out hot-forming, after the cooling
B) obtain sounding board;
C) process transparent microperforated panel;
D) sounding board and transparent microperforated panel after the processing are dried processing;
E) sounding board and the transparent microperforated panel of handling through oven dry carried out bonding, typing, obtain transparent space absorber;
E) the transparent space absorber moulding in airtight intensive ultraviolet lighting case after will finalizing the design obtains the transparent space absorber finished product.
Steps A of the present invention) in, what sounding board material thickness 3mm was following shears with CNC shearing machine, the employing electric saw blanking that thickness 3mm is above; After being warmed up to 133~142 ℃ of preheatings, carry out hot-forming; Add and man-hour plate surface is protected, prevent surface tear.Step B) in, described transparent microperforated panel adopts numerical control press or numerical control drilling machine or digital control laser tapping and plugging machine to process.
The present invention adopts transparent microperforated panel (film) resonance sound-absorbing structure to replace traditional metal sound absorption structure.Material, aperture, percentage of perforation, the use number of plies that transparent microperforated panel (film) can be selected different-thickness and the different cavity depths of forming with sounding board, be made into the transparent space absorber of different structure form according to the different situation in scene, reach the absorption resonance frequency of regulating control transparent microperforated panel (film) resonance sound-absorbing structure, make transparent space absorber in wider frequency, obtain good acoustically effective.
In order to satisfy the needs in different buildings place, the used transparent material of the present invention is to be formed by anticorrosion, moistureproof, waterproof, antiultraviolet, fire-retardant transparent polycarbonate material processing and fabricating.
The present invention utilizes the good mechanical property of transparent polycarbonate material, increases material thickness or punching aperture and diminishes, and can significantly improve sound absorbing capabilities.Outside the sound absorption that has kept virgin metal microperforated panel sound absorbing member a bit, the acoustical behavior index is enhanced, and makes its transparent microperforated panel (film) sound absorbing member be better than the metal sound absorbing member.
Transparent space absorber of the present invention is when making, use forms such as brand-new gluing, thermosol soldering, its fixedly tensile strength between 62MPa ~ 69MPa, can use transparent screw to fix in less demanding occasion, the tensile strength after it is fixing is at 36MPa~43MPa.
Transparent space absorber of the present invention is made and will be finished with specific process equipment and manufacture craft.The blanking of sounding board material is finished on the CNC machining center; Being molded on the prefabricated mould of sounding board realizes; The processing of transparent microperforated panel (film) is on the supporting autoloader plane of numerical control automatic punch machine or multi-head numerical control Gao Su machine or multiple head laser tapping and plugging machine, and supporting special protection device to material processes; Transparent microperforated panel (film) is bonding again after finishing in specific baking oven with the oven dry processing of transparent sounding board; The moulding in the intensive ultraviolet baking oven is arranged of transparent space absorber after the typing.
Compared with prior art, the present invention not only can solve the sound absorption problem well, and appearance attractive in appearance is arranged, and can organically merge sound absorption and construction and decoration, adapts to various architectural styles; And in the design and background color that can not change existing building, provide the hi-tech material distinctive comfortableness, improve the visual quality of building construction; Simultaneously can also satisfy on-the-spot transparent daylighting, protection against the tide and fireproof requirement, cleaning is to human body and environmental nonpollution.
Description of drawings
Fig. 1 a is a rectangular configuration synoptic diagram of the present invention;
Fig. 1 b is the A-A view of Fig. 1 a.
Fig. 2 a is a ship shape structural representation of the present invention.
Fig. 2 b is the A-A view of Fig. 2 a.
Fig. 3 a is a trapezium structure synoptic diagram of the present invention.
Fig. 3 b is the A-A view of Fig. 3 a.
Fig. 4 a is a wedge shape structural representation of the present invention.
Fig. 4 b is the A-A view of Fig. 4 a.
Fig. 5 a is a cylindrical structural synoptic diagram of the present invention.
Fig. 5 b is the A-A view of Fig. 5 a.
Fig. 6 a is a semicircular structure synoptic diagram of the present invention.
Fig. 6 b is the A-A view of Fig. 6 a.
Fig. 7 a is a conical structure synoptic diagram of the present invention.
Fig. 7 b is the A-A view of Fig. 7 a.
Fig. 8 a is a triangular taper structural representation of the present invention.
Fig. 8 b is the A-A view of Fig. 8 a.
Fig. 9 a is a rectangular pyramid shape structural representation of the present invention.
Fig. 9 b is the A-A view of Fig. 9 a.
Embodiment
A kind of transparent space absorber of the present invention is made up of sounding board 1, transparent microperforated panel (film) 2 and hanging piece 3.Transparent microperforated panel 2 and sounding board 1 are made by transparent material.Sounding board 1 plays the skeleton supporting role, constitutes microperforated panel (film) resonance sound-absorbing structure with transparent microperforated panel (film) 2 simultaneously.
Sounding board 1 and microperforated panel (film) 2 processes by transparent PC makrolon material, and both adopt gluing or the hot melt fixed form, and the tensile strength after it is fixing is between 62MPa~69MPa; Less demanding occasion can use transparent screw to fix, and the tensile strength after it is fixing is between 36MPa ~ 43MPa.
By adjusting the structure of transparent microperforated panel (film) and transparent sounding board 1, obtain different cavity resonator structures: triangle resonator cavity, polygon resonator cavity, cylindrical cavity, semicircle resonator cavity, conical resonator cavity, triangular taper resonator cavity, rectangular pyramid shape resonator cavity etc. are multi-form, the corresponding transparent space absorber that the different structure form is arranged: rectangular configuration, ship shape structure, trapezium structure, wedge shape structure, cylindrical structural, semicircular structure, conical structure, triangular pyramidal structure, rectangular pyramid shape structure etc.Can be made into different size and multi-form transparent space absorber according to on-the-spot different situations, reach the width that increases sound sucting band or adapt to noise abatement under various different frequencies, the environment.
Wherein, the cavity depth of the thickness of the micropore size of transparent microperforated panel (film) 2, percentage of perforation, material and resonance sound-absorbing structure influences the acoustical absorption coefficient of microperforated panel resonance sound-absorbing structure; Microperforated panel is thin more, helps the absorbing high-frequency noise more; The aperture is more little, material is thick more, and absorption band is wide more; Percentage of perforation big (within the specific limits), cavity are more little, help the absorbing high-frequency noise; Cavity is dark more, material is thin more, helps absorbing low frequency noise more, and the absorption band broad.Therefore select the structure and the different cavity depths of the different thickness of transparent microperforated panel (film) 2, the number of plies, aperture, percentage of perforation, sounding board 1, just can control the absorption resonance peak of microperforated panel (film) resonance sound-absorbing structure, make transparent space absorber in wider frequency, obtain good acoustically effective.
The method for making of transparent space absorber of the present invention is characterized in that it may further comprise the steps:
1, processing sounding board.
The blanking of sounding board is finished on the CNC machining center:
The following available CNC shearing machine of sounding board material thickness 3mm shears, and thickness adopts the electric saw blanking greater than more than the 3mm.The attention blanking need be put suitably pre-allowance, and process needs protect sheet material, prevents that plate surface from scratching.
Fixing on the mould that designs in advance with shearing good PC plate, be warmed up to 133~142 ℃ of preheatings after, carry out hot-formingly, after cooling, obtain the sounding board of moulding.To protect plate surface in the time of processing, prevent surface tear.
2, process transparent microperforated panel (film).
The processing of transparent microperforated panel (film) is finished on numerical control device:
Configure punching parameters such as percentage of perforation, aperture, pitch-row, thickness of slab on request; On the supporting autoloader plane of numerical control punching machine (punching should make mould, anchor clamps in advance, towards pin) or multi-head numerical control Gao Su machine or multiple head laser tapping and plugging machine; And all have the hard place that contacts all will protect with flexible material with sheet material adding man-hour; Prevent to add and produce the plate surface scuffing man-hour; It is even to add man-hour cloth hole, and blind hole can not be arranged.
3, the oven dry of sounding board, transparent microperforated panel (film) is bonding again after handling and finishing in baking oven.
Sounding board and transparent microperforated panel (film) be bonded in specific drying in oven after carry out, baking temperature is controlled at 121 ℃ and removes moisture content, carries out bonding typing when reducing to 45 ℃ then, obtains needed cavity resonator structure.Also to protect in the time of processing, prevent surface tear the sheet material face.
4, the transparent space absorber moulding in airtight intensive ultraviolet lighting case after the typing.
Transparent space absorber after the bonding typing advances prefabricated hermetic type intensive ultraviolet lighting case, carries out the ultraviolet ray irradiation, and the wavelength of UV-lamp is 305nm, by the operation instruction requirement control time of uv glue.Uv glue is all curable no shadow glue of a kind of low concentration, the high grade of transparency, high rigidity, ultraviolet light or visible light, have easy to use, curing rate is fast, bonding strength is big, transmittance is high, do not see advantages such as any glue-line is bonding, handling safety.All need in the type-approval process its surface is protected.
Because transparent space absorber hangs in the air, sound wave can incide the suspended absorber surface from different perspectives, and its acoustically effective is attached on the rigid plane much better than identical sound absorber in fact.The micropore of transparent microperforated panel (film) itself has enough acoustic resistances, when sound wave incides the transparent space absorber surface, friction through the micropunch edge, acoustic energy is converted into heat energy and is consumed or is converted into energy of vibration along the transmission transfer of transparent microperforated panel (film) surface, thereby reduces reverberation time and sound pressure level.
Transparent space absorber of the present invention, mainly utilize the sound absorption of transparent microperforated panel (film) resonance sound-absorbing structure, need not use other acoustic absorbant, therefore can be used on other material or the unaccommodated place of structure, require the occasion of degree of purification height, transparent daylighting when handling as environment such as high temperature, humidity, corrosive gas, high velocity air or sound absorption.Its Theoretical Calculation and measured value simple in structure, sound absorption characteristics is very approaching simultaneously.
Transparent space absorber of the present invention, inside also can be according to the needs of finishing, and portion is provided with illuminating lamp and polychromy lamp within it.

Claims (8)

1, a kind of transparent space absorber, it is characterized in that: it comprises sounding board (1), transparent microperforated panel (2) and hanging piece (3), described transparent microperforated panel (2) and sounding board (1) are made by transparent material, and transparent microperforated panel (2) has been fixed on the sounding board (1) of skeleton supporting role; Hanging piece (3) is arranged on the transparent microperforated panel (2); Described sounding board (1) is processed by transparent PC polycarbonate; Described transparent microperforated panel (2) is processed by transparent PC polycarbonate.
2, transparent space absorber according to claim 1 is characterized in that: adopt gluing between sounding board (1) and the transparent microperforated panel (2) or hot melt or transparent screw are fixed.
3, transparent space absorber according to claim 1 is characterized in that: described sounding board (1) and transparent microperforated panel (2) are formed rectangular configuration or ship shape structure or trapezium structure or wedge shape structure or cylindrical structural or semicircular structure or conical structure or pyramid-shaped structures.
4, transparent space absorber according to claim 1 is characterized in that: in the cavity of sounding board (1) and transparent microperforated panel (2) composition illuminating lamp or polychromy lamp are set.
5, the method for making of the described transparent space absorber of a kind of claim 1 is characterized in that it may further comprise the steps:
A) sounding board blanking is placed on transparent resonance plate on the mould, carries out hot-formingly, obtains sounding board after the cooling;
B) process transparent microperforated panel;
C) sounding board and transparent microperforated panel after the processing are dried processing;
D) sounding board and the transparent microperforated panel of handling through oven dry carried out bonding, typing, obtain transparent space absorber;
E) the transparent space absorber moulding in airtight intensive ultraviolet lighting case after will finalizing the design obtains the transparent space absorber finished product.
6, the method for making of transparent space absorber according to claim 5 is characterized in that: steps A), what sounding board material thickness 3mm was following shears with CNC shearing machine, the employing electric saw blanking that thickness 3mm is above; After being warmed up to 133~142 ℃ of preheatings, carry out hot-forming; Add and man-hour plate surface is protected, prevent surface tear.
7, the method for making of transparent space absorber according to claim 5 is characterized in that: step B), described transparent microperforated panel adopts numerical control press or numerical control drilling machine or digital control laser tapping and plugging machine to process.
8, the method for making of transparent space absorber according to claim 5 is characterized in that: step C), the baking temperature that oven dry is handled is controlled at 121 ℃ and removes moisture content; Step D) in, carries out bonding typing in the time of 45 ℃.
CNB2007100256003A 2007-08-08 2007-08-08 Transparent space absorber and preparation method thereof Expired - Fee Related CN100565669C (en)

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CN100565669C true CN100565669C (en) 2009-12-02

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Publication number Priority date Publication date Assignee Title
CN102797303A (en) * 2012-09-07 2012-11-28 苏州岸肯电子科技有限公司 Illuminating wedge device of anechoic chamber
CN110176222B (en) * 2019-05-29 2022-04-26 广州国显科技有限公司 Display sounding panel and terminal equipment
US11565615B2 (en) * 2020-04-28 2023-01-31 Global Ip Holdings, Llc Anti-microbial, partition divider assembly for a cart such as a golf cart

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2694424Y (en) * 2004-04-16 2005-04-20 陈月萍 Sound screen
CN2780869Y (en) * 2005-01-21 2006-05-17 张荣初 Transparent sound-absorbing element
JP2007100394A (en) * 2005-10-04 2007-04-19 Univ Of Yamanashi Sound absorbing panel

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2694424Y (en) * 2004-04-16 2005-04-20 陈月萍 Sound screen
CN2780869Y (en) * 2005-01-21 2006-05-17 张荣初 Transparent sound-absorbing element
JP2007100394A (en) * 2005-10-04 2007-04-19 Univ Of Yamanashi Sound absorbing panel

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
消减道路噪声的声屏障及其材料探讨. 段秀丽.散装水泥,第1期. 2006
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Assignee: NANJING CHANGRONG ENVIRONMENTAL & ACOUSTIC ENGINEER CO.,LTD.

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