CN100564627C - A kind of high usage rubber roll that is used for drafting device for spinning machine - Google Patents
A kind of high usage rubber roll that is used for drafting device for spinning machine Download PDFInfo
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- CN100564627C CN100564627C CNB2007101856584A CN200710185658A CN100564627C CN 100564627 C CN100564627 C CN 100564627C CN B2007101856584 A CNB2007101856584 A CN B2007101856584A CN 200710185658 A CN200710185658 A CN 200710185658A CN 100564627 C CN100564627 C CN 100564627C
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- rubber roller
- rubber roll
- drafting device
- spinning machine
- rubber
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Abstract
Description
技术领域 technical field
本发明涉及一种纺织机械部件,具体的说是用于纺纱机牵伸装置的胶辊,属纺织技术领域。The invention relates to a textile machine part, in particular to a rubber roller used for a drafting device of a spinning machine, and belongs to the technical field of textiles.
背景技术 Background technique
纺纱过程中细纱机的作用是将粗纱牵伸,即通过牵伸装置中不同转速的胶辊和罗拉把粗纱纤维均匀稳定地牵伸变细,再经过卷捻纺成细纱。牵伸装置的摇架前区、中区、后区位置分别安装前后胶辊和上销。目前细纱机牵伸装置中,胶辊在摇架上的安装位置都是固定的,工作时只能有一个固定的纤维牵伸通道,即所谓一个动程。一动程胶辊结构如图4所示:两胶辊体1安装在胶辊轴3两端,胶辊轴中部的握持档3-1两侧对称设置限位台4,限位台对胶辊轴的轴向安装位置形成限位。该结构胶辊在牵伸过程中,纱线始终与胶辊体在同一位置(中间位置)上接触磨擦,导致胶辊体中部表面很快产生动程凹沟,因此胶辊在工作一段时间后必须返修回磨,胶辊表面磨平后才能正常使用。特别是承受纱线纤维摩擦力最大的前区胶辊,胶辊体在较大的摩擦力作用下使用很短时间就要返修,因局部磨损而令整个胶辊全部修复,这种现象既不合理,也大大缩短了胶辊的使用寿命,并增加了维修时间。The function of the spinning frame in the spinning process is to draft the roving, that is, through the rubber rollers and rollers of different speeds in the drafting device, the roving fibers are evenly and stably drawn and thinned, and then spun into spun yarns through winding and twisting. The front, middle and rear areas of the cradle of the drafting device are respectively equipped with front and rear rubber rollers and upper pins. At present, in the drafting device of the spinning frame, the installation positions of the rubber rollers on the cradle are all fixed, and there can only be one fixed fiber drafting channel during work, that is, the so-called one stroke. The structure of the one-stroke rubber roller is shown in Figure 4: two
发明内容 Contents of the invention
本发明用于克服已有技术的缺陷而提供一种通过改变胶辊握持位置、而令使用寿命得以延长的用于纺纱机牵伸装置的高利用率胶辊。The invention overcomes the defects of the prior art and provides a rubber roller with high utilization rate for the drafting device of the spinning machine whose service life is prolonged by changing the holding position of the rubber roller.
解决上述问题所采用的技术方案如下:The technical solution adopted to solve the above problems is as follows:
一种用于纺纱机牵伸装置的高利用率胶辊,包括胶辊体和胶辊轴,胶辊体对称安装在胶辊轴两端,胶辊体内设有轴承,胶辊轴中部为握持档,所述握持档对应牵伸装置的摇架卡架处,所述胶辊体相对于卡架沿胶辊轴的轴向位置可调。A high-utilization cot used in the drafting device of a spinning machine, including a cot body and a cot shaft, the cot body is symmetrically installed at both ends of the cot shaft, bearings are arranged in the cot body, and the middle part of the cot shaft is The holding position corresponds to the cradle frame of the drafting device, and the axial position of the rubber roller body relative to the frame along the axis of the rubber roller is adjustable.
上述用于纺纱机牵伸装置的高利用率胶辊,所述胶辊轴向位置可调是通过在握持档处设置调整卡圈完成的。For the above-mentioned high-utilization rubber roller used in the drafting device of the spinning machine, the axial position of the rubber roller can be adjusted by setting an adjustment collar at the holding position.
上述用于纺纱机牵伸装置的高利用率胶辊,所述调整卡圈的数量为2~6个,调整卡圈上设有开口槽2-1,所述调整卡圈的内径与握持档处轴径匹配,调整卡圈宽度尺寸为3~6毫米。For the above-mentioned high-utility rubber roller used in the drafting device of the spinning machine, the number of the adjustment collars is 2 to 6, and the adjustment collars are provided with an opening groove 2-1, and the inner diameter of the adjustment collars is in line with the grip The shaft diameter of the holding position is matched, and the width of the collar is adjusted to 3-6 mm.
上述用于纺纱机牵伸装置的高利用率胶辊,所述握持档两端对称设置限位台4,两限位台之间的长度尺寸为22~28毫米。For the above-mentioned high-utilization rubber roller used in the drafting device of the spinning machine, the two ends of the holding bracket are symmetrically provided with limiting platforms 4, and the length between the two limiting platforms is 22-28 mm.
上述用于纺纱机牵伸装置的高利用率胶辊,所述调整卡圈用金属或塑料高弹性材料制成,调整卡圈上的开口槽与其轴线倾斜设置,槽宽1~2毫米。For the above-mentioned high-utility rubber roller used in the drafting device of the spinning machine, the adjustment collar is made of metal or plastic high elastic material, and the opening groove on the adjustment collar is inclined to its axis, and the groove width is 1-2 mm.
本发明针对现有技术因胶辊动程单一造成胶辊寿命短、胶辊体表面利用率低的不足,开发了一种位置可调的高利用率多动程胶辊,该胶辊在胶辊轴中部握持档处增设调整卡圈,变动调整卡圈在握持档处的位置,即可使胶辊的轴向安装位置变动,从而实现胶辊多动程工作。本发明的优点在于:扩大了胶辊体表面工作位置,提高了胶辊利用率,延长胶辊使用寿命和制作周期,降低生产成本,节约能耗,减少用工,提高工作效率。此外,胶辊体表面在再调整动程位置后,其弹性硬度可以得到充份的缓解和回复,有利于提高成纱质量。本发明构思巧妙、结构简单、操作方便,易于实现。The present invention aims at the short life of the rubber roller and the low utilization rate of the surface of the rubber roller body caused by the single stroke of the rubber roller in the prior art, and develops a position-adjustable high-utilization multi-stroke rubber roller. An adjustment collar is added to the holding gear in the middle of the roller shaft. Changing the position of the adjusting collar at the holding gear can change the axial installation position of the rubber roller, thereby realizing the multi-stroke work of the rubber roller. The invention has the advantages of expanding the working position on the surface of the rubber roller body, improving the utilization rate of the rubber roller, prolonging the service life and production cycle of the rubber roller, reducing production cost, saving energy consumption, reducing labor and improving work efficiency. In addition, after adjusting the stroke position of the surface of the rubber roller, its elastic hardness can be fully relieved and restored, which is conducive to improving the yarn quality. The invention has the advantages of ingenious conception, simple structure, convenient operation and easy realization.
附图说明 Description of drawings
图1是本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2、图3是本发明使用不同调整卡圈时的示意图;Fig. 2, Fig. 3 are the schematic diagrams when the present invention uses different adjustment collars;
图4是改进前一动程胶辊结构示意图;Fig. 4 is a schematic diagram of the structure of the rubber roller before the improvement;
图5是本发明用于牵伸装置的示意图。Fig. 5 is a schematic diagram of the present invention applied to a drafting device.
图中各部件标号如下:1.胶辊体;;2.调整卡圈;2-1.开口槽;3.胶辊轴;3-1.握持档;4.限位台;5.轴承;6.卡架;7.纱线;8.牵伸装置。The labels of the components in the figure are as follows: 1. Rubber roller body; 2. Adjusting collar; 2-1. Opening groove; 3. Rubber roller shaft; 3-1. Holding gear; ; 6. Card frame; 7. Yarn; 8. Drafting device.
具体实施方式 Detailed ways
参看图1、图5,本发明的构成中包括胶辊体1和胶辊轴3,胶辊体内设有轴承5。胶辊体对称安装在胶辊轴两端,胶辊轴中部为握持档3-1,胶辊在使用状态时,将握持档安装在牵伸装置8的卡架6上。为解决胶辊体单动程易磨损问题,本发明的设计思路是使胶辊相对于卡架的轴向位置可调,以便使胶辊体在不同的位置与纱线接触,形成多动程工作。实现上述思路的具体作法是在握持档处增设调整卡圈2,调整卡圈选用弹性好的金属、塑料等材料制成,为便于安装,调整卡圈上设有开口槽2-1,开口槽与轴线倾斜设置,槽宽1~2毫米。调整卡圈设置2~6个,其内径与握持档处轴径匹配,调整卡圈宽度尺寸为3~6毫米。握持档两端对称设置限位台4,两限位台之间的长度尺寸为22~28毫米,即该尺寸与调整卡圈宽度尺寸之差应与牵伸装置的卡架6的宽度尺寸相匹配。Referring to Fig. 1 and Fig. 5, the composition of the present invention includes a
目前,普通规格胶辊体长度为28毫米,一个纤维通道约需要6毫米宽度,按照普通规格胶辊体,考虑到胶辊及摇架结构,所选用的调整卡圈总宽度以不超过12毫米为宜。在使用时,可根据需要选定调整卡圈的个数、宽度和安装位置。以下通过三个实施例对本发明进一步详述。At present, the length of the common standard rubber roller body is 28 mm, and a fiber channel needs about 6 mm width. According to the common standard rubber roller body, considering the structure of the rubber roller and the cradle, the total width of the selected adjustment collar should not exceed 12 mm. It is appropriate. When in use, the number, width and installation position of the adjustment collars can be selected according to needs. The present invention is further described in detail through three examples below.
实施例1:参看图1,本例中选用两个宽度为6毫米的调整卡圈,图示状态它们分别位于握持档左右两端,在胶辊体表面的中部形成第一纤维通道;使用一段时间后将两调整卡圈移到握持档右侧,致使胶辊整体右移,在胶辊表面的左侧形成第二纤维通道;再使用一段时间后将两调整卡圈移到握持档左侧,致使胶辊整体左移,在胶辊表面的左侧形成第三纤维通道,这样,可在胶辊体产生三个不同位置的动程凹沟后再返修回磨,其利用率相比普通胶辊提高了三倍。本例中两限位台之间的长度尺寸为28毫米。Embodiment 1: Referring to Fig. 1, in this example, two adjustment collars with a width of 6 mm are selected, and they are respectively located at the left and right ends of the holding bracket in the state shown in the figure, forming the first fiber channel in the middle of the surface of the rubber roller body; use After a period of time, move the two adjustment collars to the right side of the holding gear, causing the rubber roller to move to the right as a whole, forming a second fiber channel on the left side of the rubber roller surface; after using it for a period of time, move the two adjustment collars to the holding position The left side of the gear will cause the rubber roller to move to the left as a whole, forming a third fiber channel on the left side of the rubber roller surface. In this way, three stroke grooves at different positions can be formed on the rubber roller body and then repaired and ground. Compared with ordinary rubber rollers, it is three times higher. The length dimension between the two limiting platforms is 28 millimeters in this example.
实施例2:参看图2,本例中选用四个宽度为3毫米的调整卡圈,图2状态四个调整卡圈全部位于握持档左端,每次调整同时移动两个调整卡圈位置,其纤维通道状态与实施例1相同,两限位台之间的长度尺寸也是28毫米。Embodiment 2: Referring to Fig. 2, in this example, four adjustment collars with a width of 3 mm are selected, and the four adjustment collars in the state of Fig. 2 are all located at the left end of the holding gear, and the positions of the two adjustment collars are moved at the same time for each adjustment. The state of the fiber channel is the same as that of
实施例3:参看图3,本例中选用三个宽度为6毫米的调整卡圈,图示状态它们分别位于握持档右端,每次调整移动一个调整卡圈到握持档左端,至三个调整卡圈全部调整到握持档左端,可使胶辊有四个变动位置,胶辊体可形成4个纤维通道。在本例中两限位台之间的长度尺寸是28毫米。Embodiment 3: Referring to Fig. 3, in this example, three adjustment collars with a width of 6 mm are selected. All the adjustment collars are adjusted to the left end of the holding gear, so that the rubber roller can have four changing positions, and the rubber roller body can form 4 fiber channels. In this example the length dimension between the two stoppers is 28 mm.
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CNB2007101856584A CN100564627C (en) | 2007-12-27 | 2007-12-27 | A kind of high usage rubber roll that is used for drafting device for spinning machine |
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DE102012014152A1 (en) * | 2012-07-18 | 2014-01-23 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a spinning machine, in particular carding machine, track combing machine, band winder o. The like. With a drafting system |
CN103147180A (en) * | 2013-03-12 | 2013-06-12 | 无锡市兰翔胶业有限公司 | Treatment-free rubber roll for air vortex spinning |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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GB1207114A (en) * | 1968-07-10 | 1970-09-30 | Maremont Corp | Improvements in or relating to rolls for textile machines |
US3973811A (en) * | 1974-01-14 | 1976-08-10 | John Michael Noguera | Ball bearing rollers for ring spinning machines |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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GB1207114A (en) * | 1968-07-10 | 1970-09-30 | Maremont Corp | Improvements in or relating to rolls for textile machines |
US3973811A (en) * | 1974-01-14 | 1976-08-10 | John Michael Noguera | Ball bearing rollers for ring spinning machines |
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