CN100561112C - The method of core rod support roller height measuring rule and measurement thereof - Google Patents

The method of core rod support roller height measuring rule and measurement thereof Download PDF

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Publication number
CN100561112C
CN100561112C CNB2007100576302A CN200710057630A CN100561112C CN 100561112 C CN100561112 C CN 100561112C CN B2007100576302 A CNB2007100576302 A CN B2007100576302A CN 200710057630 A CN200710057630 A CN 200710057630A CN 100561112 C CN100561112 C CN 100561112C
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dip stick
support roller
core rod
rod support
plug
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CNB2007100576302A
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CN101067544A (en
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韩建新
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Tianjin Steel Tube Manufacturing Co., Ltd.
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Tianjin Pipe Group Corp
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Abstract

The invention provides a kind of core rod support roller height measuring rule, this dip stick includes the dip stick crossbeam, is connected with the dip stick column respectively with dip stick crossbeam two ends, forms a U type framework, is provided with the dip stick base in the end of dip stick column.The method of being measured the core rod support roller height by this dip stick also is provided simultaneously, and 1. its step for being placed on dip stick on the tooth bar slide rail; 2. by lifting backing roll control plug height; 3. distance between plug and the dip stick crossbeam is adjusted to the setting value of this size mandril backing roll height H.After effect of the present invention was to use this dip stick, the core rod support roller height measuring accuracy improved, and plug uses normal, and loss per ton steel has met and exceeded former design level.From the method for last measurement, reduced the disadvantage of scalding arm, eliminated the core rod support roller catastrophic failure, cause the possibility of measuring the human arm grievous injury, improved security.Measuring method is fairly simple, practical, safe, advantage accurately and fast.

Description

The method of core rod support roller height measuring rule and measurement thereof
Technical field
The present invention relates to testing tool in the steel pipe's production, the method for particularly a kind of core rod support roller height measuring rule and measurement thereof.
Background technology
Plug is one of main warp tool of the Φ 250MPM of tube rolling factory retained mandrel tandem rolling tube machine, needs import always, and is worth costliness, and its consumption accounts for 60% of rolling cost.Rationally using plug, is one of important process that reduces production costs the serviceable life of fully improving plug.
The core rod support roller height is the normal key link of using of assurance plug, and when core rod support roller height control precision did not reach standard, plug consumption increased and makes steel pipe internal-surface interior rib defective occur easily.The former design of core rod support roller height measuring is the distance of measuring between tooth bar slide rail lathe bed bottom surface and the plug, uses ruler, interior card, vernier caliper to measure.During measurement, plug is put into plug and supports, at least need two people to cooperate, one human ruler props up tooth bar slide rail lathe bed bottom surface, card is measured the distance (being the distance between tooth bar slide rail lathe bed bottom surface and the plug) between ruler and the plug in another human, two people must be in the slit between slide rail and the plug during measurement, hand is reached below tooth bar slide rail and the plug, general plug temperature is about 100 ℃, the scald accident easily takes place in the work, if the core rod support roller catastrophic failure can cause serious injury to the arm of measuring the people.This measuring method order of accuarcy is poor, because slide rail is in the chilled water pouring for a long time, the greasy dirt dust corrodes, is under the environment of more than 1000 degree high-temperature bakings by the hollow billet temperature, there is the iron scale layer slide rail bottom surface, after being subjected to ruler degree of crook, macroporous type to transform the diameter of mandrel increasing, slit between slide rail and the plug becomes very little, below arm can't reach, measure very difficulty of core rod support roller height.
Summary of the invention
For solving the problem of above-mentioned existence, the method that the purpose of this invention is to provide a kind of core rod support roller height measuring rule and measurement thereof, be beneficial to solve to measure carry out difficulty, measurement is inaccurate, operating process is dangerous, be beneficial to reach measure safety, fast, purpose accurately, improve and measure order of accuarcy.
For achieving the above object, the technical solution used in the present invention provides a kind of core rod support roller height measuring rule, this dip stick is placed on the bottom and has on the tooth bar slide rail of ruler, wherein: this dip stick includes dip stick crossbeam 1, be connected with dip stick column 2 respectively with dip stick crossbeam 1 two ends, form a U type framework, be provided with dip stick base 3 in the end of dip stick column 2.
A kind of method by above-mentioned dip stick measurement core rod support roller height measuring also is provided simultaneously, and this method may further comprise the steps:
1. the described dip stick of claim 1 is placed on the tooth bar slide rail 4;
2. by lifting backing roll 6 control plugs 7 height;
3. distance between plug 7 and the dip stick crossbeam 1 is adjusted to the setting value of this size mandril backing roll height H.
Effect of the present invention be this method found above tooth bar slide rail bed and the plug and tooth bar slide rail lathe bed bottom surface and plug between an equidistant height, be made into behind the dip stick through with original measuring method relatively, simple, practical, safety, advantage are accurately and fast arranged.
After using novel dip stick, the core rod support roller height measuring accuracy improves, and plug uses normal, and loss per ton steel has met and exceeded former design level.And it is smooth that macroporous type is transformed.From security standpoint, from the method for last measurement, reduced the possibility of scald accident, eliminated the core rod support roller catastrophic failure, avoided causing the possibility of measuring the human arm grievous injury.Arm reaches the potential danger that causes in the slit between plug and slide rail when having avoided measuring, and improves the order of accuarcy of measuring, and further reaches the saving plug, the purpose of improving the quality of products.
Description of drawings
Fig. 1 is a core rod support roller height measuring rule structural representation of the present invention;
Fig. 2 is a core rod support roller height measuring rule measuring principle synoptic diagram of the present invention.
Among the figure:
1, dip stick crossbeam 2, dip stick column 3, dip stick base
4, tooth bar slide rail 5, slide rail bottom surface ruler
6, backing roll 7, plug
H, novel measurement core rod support roller height and position H ', measured the core rod support roller height and position originally
R, plug radius h 0, rolling centerline absolute altitude h 1, tooth bar slide rail rail level absolute altitude
Δ h, rolling centerline are to the vertical range of tooth bar slide rail rail level
L, novel dip stick height
Embodiment
Reaching embodiment in conjunction with the accompanying drawings is illustrated the method use of core rod support roller height measuring rule of the present invention and measurement thereof.
As shown in Figure 1, the structure of this core rod support roller height measuring rule is to comprise by dip stick crossbeam 1, is connected with dip stick column 2 respectively with dip stick crossbeam 1 two ends, forms a steel " U " type framework, is provided with dip stick base 3 in the end of dip stick column 2.
As shown in Figure 2, change under measure the core rod support roller height H ' for from last measurement core rod support roller height H.According to the constant principle of rolling centerline height, former design rolling centerline and plug central lines, by the method for above-mentioned dip stick measurement core rod support roller height, this method may further comprise the steps:
1. the described dip stick of claim 1 is placed on the tooth bar slide rail 4;
2. by lifting backing roll 6 control plugs 7 height;
3. distance between plug 7 and the dip stick crossbeam 1 is adjusted to the setting value of this size mandril backing roll height H.
With 291 pass diameters is that 277.1 plugs are example, rolling centerline absolute altitude h 0Be 6900mm, tooth bar slide rail rail level absolute altitude h 1Be 6800mm, the core rod support roller height just plug 7 to the distance H of novel dip stick crossbeam 1, must equal to measure originally the core rod support roller height and be plug 7 to the distance H that props up tooth bar slide rail bottom surface ruler 5 ', plug 7 diameter D=2 * R and core rod support roller height H, H ' are known (seeing attached list one), and the tooth bar slide rail equals 2 elevation difference Δ h=h to the distance h of rolling centerline 0-h 1Core rod support roller height measuring rule base 3 is placed on and measures the core rod support roller height H on the tooth bar slide rail 4, and the height of core rod support roller height measuring rule just tooth bar slide rail 4 then can calculate the height of novel dip stick to the distance L of dip stick crossbeam 1:
L=H+R+Δh
Δh=H+R+(h 0-h 1)
With 291 pass diameters is that 277.1 plugs are example, and the height L of core rod support roller height measuring rule is:
L=86.4+277.1/2+(6900-6800)=324.95mm
Subordinate list one: core rod support roller height parameter table
Pass series Diameter of mandrel D Capillary outer diameter The core rod support roller height H
181 127.8 131.8 139.8 143.8 147.8 151.7 155.4 158.8 161.7 164.3 166.6 168.3 169.9 171.3 220 161.1 159.1 155.1 153.1 151.1 149.1 147.3 145.6 144.1 142.8 141.7 140.8 140.0 139.3
235 166.6 181.8 187.1 197.2 201.8 206.2 210.3 213.8 215.8 217.9 220.2 222.2 283 141.7 134.1 131.4 126.4 124.1 121.9 119.8 118.1 117.1 116.0 114.9 113.9
224 113
247 188.5 194.4 199.9 205.1 209.8 214.3 218.4 222.2 225.8 229.1 231.8 232.7 234 235.4 294 130.7 127.8 125.0 122.4 120.1 117.8 115.8 113.9 112.1 110.4 109.1 108.6 108.0 107.3
291 210.3 220.2 232.7 238.9 250.3 255.5 260.4 264.8 268.6 271.9 274.7 277.1 340 119.8 114.9 108.6 105.5 99.8 97.2 94.8 92.6 90.7 89.0 87.6 86.4
310 250.3 255.5 260.4 264.8 268.6 271.9 274.7 277.1 280.8 284.4 287.7 290.7 293.5 295.7 356 99.8 97.2 94.8 92.6 90.7 89.1 87.6 86.4 84.6 82.8 81.1 79.6 78.2 77.1
356 302.4 310.4 402 72.8 69.8
317.3 323.1 328.1 332.3 335.9 338.9 66.3 63.4 60.9 58.8 57.0 55.5
This method is measured the core rod support roller height H, do not need as original, two people cooperate, arm is reached in the gap between plug 7 and the tooth bar slide rail 4, only need novel dip stick is placed on the tooth bar slide rail 4, can directly measure plug 7 to the distance between the dip stick crossbeam 1, by adjusting the height of backing roll 6, the height H of core rod support roller 6 is transferred to setting value in the subordinate list one, the core rod support roller dip stick is easy to use, simple and direct, safety, accurately, only need a people to finish, use novel core rod support roller height measuring rule after, product quality further improves, and plug consumption gradually reduces.
This dip stick measuring principle can be applied in all use the continuous rolling-tube unit of plug, and improve production efficiency and product quality can also reach energy-saving and cost-reducing effect greatly.

Claims (2)

1, a kind of core rod support roller height measuring rule, this dip stick is placed on the bottom and has on the tooth bar slide rail of ruler, plug places on the backing roll, it is characterized in that: this dip stick includes dip stick crossbeam (1), be connected with dip stick column (2) respectively with dip stick crossbeam (1) two ends, form " U " type framework, be provided with dip stick base (3) in the end of dip stick column (2); The height of this dip stick equals setting value, plug radius and the rolling centerline of core rod support roller height vertical range three's sum, wherein said rolling centerline and the plug central lines to tooth bar slide rail rail level.
2, the method for utilizing the described dip stick of claim 1 to measure, the height of this dip stick equals setting value, plug radius and the rolling centerline of the core rod support roller height vertical range three's sum to tooth bar slide rail rail level, wherein said rolling centerline and plug central lines, this method may further comprise the steps:
1. the described dip stick of claim 1 is placed on the tooth bar slide rail (4);
2. highly by lifting backing roll (6) control plug (7);
3. distance between plug (7) and the dip stick crossbeam (1) is adjusted to the setting value of described core rod support roller height.
CNB2007100576302A 2007-06-14 2007-06-14 The method of core rod support roller height measuring rule and measurement thereof Active CN100561112C (en)

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Application Number Priority Date Filing Date Title
CNB2007100576302A CN100561112C (en) 2007-06-14 2007-06-14 The method of core rod support roller height measuring rule and measurement thereof

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CN100561112C true CN100561112C (en) 2009-11-18

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101261109B (en) * 2008-04-17 2010-06-23 中国第一冶金建设有限责任公司 Method for aligning circumference equipartion same type small-sized equipment group
CN101691984B (en) * 2009-10-13 2013-01-30 天津钢管集团股份有限公司 Measuring scale specially used for mandril supporting roller and method for measuring height of the mandril supporting roller by same

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Effective date of registration: 20190626

Address after: No. 396 Jintang Highway, Dongli District, Tianjin 300301

Patentee after: Tianjin Steel Tube Manufacturing Co., Ltd.

Address before: No. 396 Jintang Highway, Dongli District, Tianjin 300301

Patentee before: Tianjin Steel Pipe Group Co., Ltd.

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