CN100560801C - Water-soluble high-temperature organic acid corrosion inhibitor and preparation method and use method thereof - Google Patents

Water-soluble high-temperature organic acid corrosion inhibitor and preparation method and use method thereof Download PDF

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CN100560801C
CN100560801C CNB2006101125334A CN200610112533A CN100560801C CN 100560801 C CN100560801 C CN 100560801C CN B2006101125334 A CNB2006101125334 A CN B2006101125334A CN 200610112533 A CN200610112533 A CN 200610112533A CN 100560801 C CN100560801 C CN 100560801C
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organic acid
alcohol
water
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CN101130872A (en
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李磊
孟祥胜
牛春革
罗来龙
马玲
韩韫
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Petrochina Co Ltd
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Abstract

The invention relates to a water-soluble high-temperature organic acid corrosion inhibitor, a preparation method and a use method thereof, wherein the preparation method comprises the following steps: 10-60% of corrosion inhibitor intermediate obtained by reacting boric acid and organic amine according to the molar ratio of 1: 0.5-3, and 20-80% of C1~C9Methanol, ethanol, n-propanol, isopropanol, butanol, isobutanol, 1, 2-propanediol, n-pentanol, n-heptanol, n-octanolThe corrosion inhibitor is a corrosion inhibition film forming component formed by combining monohydric alcohol or dihydric alcohol solvent formed by combining one or more than two of alcohols and one or more than two of 0.1-20% of thiourea, benzyl chloride, limonene, propiolic alcohol, trisodium phosphate, ammonium phosphate sulfate, diammonium phosphate, triammonium phosphate and benzotriazole, and is added into a naphthenic acid corrosion medium by 30-1000 mu g/g, so that the corrosion inhibitor is suitable for inhibiting the high-temperature naphthenic acid corrosion of a pressure reducing tower of a refinery at 200-400 ℃, and is resistant to the corrosion of hydrogen sulfide and hydrogen chloride, and the corrosion inhibition efficiency is over 90%.

Description

A kind of water-soluble high-temperature organic acid inhibitor and preparation method thereof and using method
Technical field
The present invention relates to a kind of high-temperature organic acid inhibitor that is used to suppress 200~400 ℃ of refinery's vacuum distillation tower high-temperature naphthenic acid erosion environment.
Background technology
At present both at home and abroad about in the acid corrosion Research on Corrosion Inhibitor, mineral acid (example hydrochloric acid, mud acid etc.) Research on Corrosion Inhibitor is perfect relatively, the inhibiter of many superior performances such as CT1-3 etc. are arranged, do not appear in the newspapers and be used to suppress organic acid (as carboxylic acid, naphthenic acid etc.) corrosive Research on Corrosion Inhibitor.Organic acid corrosion is prevalent among the industrial production, and performance is the most outstanding is equipment corrosion in the oil refining course of processing.Because the current a large amount of processing import crude oil of China, wherein the part imported crude oil is high-sulfur, crude oil with high acid value, and in the course of processing, serious corrosion phenomenon can take place at enrichment organic acid position in the device.As when processing the Kelamayi naphthenic base crude, in the vacuum distillation tower more than 250 ℃ the naphthenic acid corrosion in zone very serious.At present, also there is certain defective in inhibiter in the refinery actual application: vacuum distillation tower high-temperature naphthenic acid erosion position etching problem is not basic for a long time to be solved, and causes that equipment and pipeline corrosion protection are serious; The inhibition efficiency of inhibiter is low, solubility property is relatively poor.Relevant with the present invention by retrieval patented technology has: CN 1388271A has introduced a kind of iron and steel inhibiter that is used for high-temperature acidic medium (below 160 ℃ for 20% hydrochloric acid or mud acid) and preparation method thereof; It is raw material synthetic imidazoline amide compound with organic amine and organic acid that CN 1091781A has introduced a kind of, is a kind of oil-soluble inhibitor, is used for the HCL-H of refinery atmospheric and vacuum distillation unit system 2S protection against corrosion technology process; CN 1422984A has introduced the inhibiter of a kind of imidazoline amide by the band aromatic nucleus, the imidazoline amide of being with straight chain and sulfur-bearing low molecular compound, alkynol, solvent composition, is a kind of HCL-H that is used for refinery atmospheric and vacuum distillation unit condensation cooling system (temperature is lower than 90 ℃) 2S corrosive corrosion inhibitor; It is raw material synthetic imidazoline type water soluble rust inhibitor with organic acid and polyamines polyene that CN 1546730A has introduced a kind of, is used for the HCN-H of refinery absorption-stabilization system by catalytic cracking (50 ± 1 ℃ of temperature) 2S-H 2The corrosion of O type; It is to add thiocarbamide and alkyl alcohol behind the raw material synthetic tetrahydroglyoxaline intermediate with lipid acid and part polyamines that CN 1277240A has introduced a kind of, makes oily molten aqueous dispersion type inhibiter, is applicable to that the oil field contains CO 2High salinity sewage (50~120 ℃ of temperature) to the erosion of metallic surface.Development is used to suppress particularly high temperature (more than 200 ℃) water-soluble organic acid inhibiter of organic acid corrosive, the at present domestic blank that still belongs to.
Summary of the invention
The object of the present invention is to provide a kind of can be applicable in the refining of petroleum and the petrochemical complex course of processing, suppress the corrosion of high-temperature organic acid, be specially adapted to suppress a kind of high-temperature organic acid inhibitor of 200~400 ℃ of refinery's vacuum distillation tower high-temperature naphthenic acid erosion environment pipeline and equipment.
Another object of the present invention is to provide the using method of above-mentioned inhibiter, the water-soluble high-temperature organic acid inhibitor that accounts for 30~1000 μ g/g of 200~400 ℃ of high-temperature organic acid corrosive mediums or the high-temperature naphthenic acid erosion medium-weight below 400 ℃ is added in the above-mentioned corrosive medium, and thorough mixing is even.
A further object of the invention is above-mentioned inhibiter can be applied in the petroleum refining process in 200~400 ℃ the high-temperature organic acid corrosive medium, particularly high-temperature naphthenic acid erosion medium.
The preparation method of one of technical scheme provided by the invention inhibiter is: the 1. preparation of high-temperature organic acid inhibitor intermediate: boric acid and organic amine were put in the there-necked flask in 1: 0.5 in molar ratio~1: 3, and add 5~30% the varsol account for boric acid and organic amine gross weight, under constantly stirring, be warming up to 100~300 ℃, refluxed 2~20 hours, when the reaction mixture acid number reached 3~20mgKOH/g, reaction finished, and obtains the high-temperature organic acid inhibitor intermediate; After the high-temperature organic acid inhibitor intermediate that 2. will account for water-soluble high-temperature organic acid inhibitor weight percent 10~60% is cooled to 60~70 ℃, add while stirring under normal pressure that to account for the water-soluble high-temperature organic acid inhibitor weight percent be 20~80% to be selected from C 1~C 9Methyl alcohol, ethanol, n-propyl alcohol, Virahol, butanols, isopropylcarbinol, 1, monohydroxy-alcohol or diol solvent that in 2-propylene glycol, Pentyl alcohol, n-Heptyl alcohol, the n-Octanol one or both or two or more combination of components form, and to account for the water-soluble high-temperature organic acid inhibitor weight percent be 0.1~20% to be selected from a kind of in thiocarbamide, Benzyl Chloride, sulphur alkene, propiolic alcohol, tertiary sodium phosphate, ammonium phosphate sulfate, diammonium phosphate, triammonium phosphate, the benzotriazole or the inhibition film-forming components that combines of two or more component arbitrarily.With 1., 2. component is that 20~70 ℃, time are that the mode of 2~5h is concocted by the blending temperature, can make.
Wherein the organic amine in the high-temperature organic acid inhibitor intermediate is quadrol, N-hydroxyethyl-ethylenediamine, N-methyl, N-diethanolamine, methyl tertiary amine, Trimethylamine 99, diethanolamine, trolamine, N, N-two (lower alkyl) Propanolamine, N-methyl, N-ethylol amine, N-ethyl, N-ethylol amine, N-butyl, a kind of or any two kinds (containing two kinds) the above components in the N-ethylol amine combine.
Two of technical scheme provided by the invention is: add the described inhibiter of 30~1000 μ g/g to 200~400 ℃ high-temperature organic acid corrosive medium, particularly mix in the high-temperature naphthenic acid erosion medium.
Inhibiter of the present invention can effectively prevent the corrosion of unit and pipeline; Suitability of the present invention is wide, and not only the Applicable temperature scope is wide, and can suppress the corrosion of high-temperature organic acid to pipeline and equipment, is specially adapted to suppress 200~400 ℃ of refinery's vacuum distillation tower high-temperature naphthenic acid erosions.Simultaneously, this inhibiter has the good anti-H 2 S and the performance of hydrogen-chloride etching, therefore to other hydrogen sulfide and hydrogen-chloride etching system, and same being suitable for; And inhibiter of the present invention does not have influence to other oil refining injecting, stable performance, and inhibition efficiency is up to more than 90%; Produce simple and easy to doly, raw material is easy to obtain, and can effectively reduce cost.
Embodiment
Embodiment 1~18: the preparation of organic acid high-temperature corrosion inhibitor intermediate
Boric acid and organic amine were put in the there-necked flask in 1: 0.5 in molar ratio~1: 3, and add 5~30% the varsol account for acid compounds and organic amine gross weight, under constantly stirring, be warming up to 100~300 ℃, refluxed 2~20 hours, when the reaction mixture acid number reached 3~20mgKOH/g, reaction finished, and obtains the high-temperature organic acid inhibitor intermediate.
The embodiment of table 1 organic acid high-temperature corrosion inhibitor intermediate preparation
Figure C20061011253300061
Embodiment 19~51: a kind of preparation of water-soluble high-temperature organic acid inhibitor
After the high-temperature organic acid inhibitor intermediate that accounts for water-soluble high-temperature organic acid inhibitor weight percent 10~60% is cooled to 60~70 ℃, add while stirring under normal pressure that to account for the water-soluble high-temperature organic acid inhibitor weight percent be 20~80% to be selected from C 1~C 9Methyl alcohol, ethanol, n-propyl alcohol, Virahol, butanols, isopropylcarbinol, 1, the 2-propylene glycol, Pentyl alcohol, n-Heptyl alcohol, monohydroxy-alcohol or diol solvent that in the n-Octanol one or both or two or more combination of components form, and to account for the water-soluble high-temperature organic acid inhibitor weight percent be 0.1~20% to be selected from thiocarbamide, Benzyl Chloride, sulphur alkene, propiolic alcohol, tertiary sodium phosphate, ammonium phosphate sulfate, diammonium phosphate, triammonium phosphate, a kind of in the benzotriazole or the inhibition film-forming components that combines of two or more component arbitrarily, the blending temperature is 20~70 ℃, mixing time 2~5h.
The composition embodiment of table 2 inhibiter
Embodiment Inhibiter intermediate % Solvent % Inhibition film forming component %
Embodiment 19 10 80 10
Embodiment 20 10 70 20
Embodiment 21 10 75 15
Embodiment 22 15 75 10
Embodiment 23 15 80 5
Embodiment 24 20 65 15
Embodiment 25 20 75 5
Embodiment 26 20 60 20
Embodiment 27 25 55 20
Embodiment 28 25 65 10
Embodiment 29 25 74.5 0.5
Embodiment 30 30 65 5
Embodiment 31 30 67.5 2.5
Embodiment 32 30 50 20
Embodiment 33 40 50 10
Embodiment 34 40 55 5
Embodiment 35 40 59.9 0.1
Embodiment 36 40 40 20
Embodiment 37 50 35 15
Embodiment 38 50 30 20
Embodiment 39 50 45 5
Embodiment 40 50 49.5 0.5
Embodiment 41 60 20 20
Embodiment 42 60 25 15
Embodiment 43 60 30 10
Embodiment 44 60 35 5
Embodiment 45 60 37.5 2.5
Embodiment 46 60 39.5 0.5
Embodiment 47 60 39.9 0.1
Embodiment 48 55 35 10
Embodiment 49 45 45 10
Embodiment 50 35 60 5
Embodiment 51 30 69.9 0.1
3 embodiment 52~70: about the embodiment of inhibiter practical application
The described inhibiter of 30~1000 μ g/g added in 200~400 ℃ the high-temperature organic acid corrosive medium and mix.Corrosion mitigating effect performance evaluation adopts GB GB10124-86 " the even inhibition total immersion test in metallic substance laboratory method " to carry out inhibiter erosion rate corrosion inhibition rate static measurement.Used test chamber is estimated in inhibition can adopt high temperature resistant, withstand voltage, corrosion-resistant sealed vessel, and the container material can adopt stainless steel or plastics or glass etc. such as 316L, 1Cr18Ni9Ti.
Table 3 inhibiter practical application embodiment
Embodiment Inhibiter embodiment Corrosive medium Inhibiter dosage μ g/g Temperature ℃ Corrosion inhibition rate % Erosion rate mm/a
Embodiment 52 Embodiment 19 Normal three acid 30 200 90.62 6.26
Embodiment 53 Embodiment 19 Subtract diacid 300 300 91.68 2.06
Embodiment 54 Embodiment 21 Subtract three acid 550 400 97.54 0.61
Embodiment 55 Embodiment 19 Furfural 800 200 98.32 0.52
Embodiment 56 Embodiment 25 Furancarboxylic acid 1000 350 97.17 0.70
Embodiment 57 Embodiment 35 Subtract tetracid 100 200 93.25 5.01
Embodiment 58 Embodiment 35 Formic acid 400 300 90.49 2.33
Embodiment 59 Embodiment 33 Stearic acid 500 400 93.33 0.96
Embodiment 60 Embodiment 40 Triacontanoic acid 800 200 98.94 0.47
Embodiment 61 Embodiment 35 Ricinolic acid 700 350 99.01 0.30
Embodiment 62 Embodiment 51 Oleic acid 350 200 97.56 5.79
Embodiment 63 Embodiment 43 Inspire confidence in your oleic acid 600 300 93.47 0.59
Embodiment 64 Embodiment 28 Normal three acid subtract diacid 450 400 95.05 3.88
Embodiment 65 Embodiment 51 Furfural+subtract diacid 880 200 96.22 1.53
Embodiment 66 Embodiment 46 Furfural+normal three acid+subtract diacid 750 350 98.13 1.25
Embodiment 67 Embodiment 23 Normal three acid+subtract diacid 80 230 94.13 1.25
Embodiment 68 Embodiment 26 Subtract tetracid 150 380 94.86 1.06
Embodiment 69 Embodiment 30 Oleic acid 200 250 95.27 0.87
Embodiment 70 Embodiment 38 Subtract diacid+subtract three acid 250 240 96.85 0.71

Claims (5)

1, a kind of water-soluble high-temperature organic acid inhibitor, it is characterized in that: comprise by weight percentage: 10~60% inhibiter intermediate by boric acid and organic amine reaction acquisition, 20~80% methyl alcohol, ethanol, n-propyl alcohol, Virahol, butanols, isopropylcarbinol, 1, the 2-propylene glycol, Pentyl alcohol, n-Heptyl alcohol, monohydroxy-alcohol or diol solvent that one or more combination of components in the n-Octanol form, 0.1~20% thiocarbamide, Benzyl Chloride, sulphur alkene, propiolic alcohol, tertiary sodium phosphate, ammonium phosphate sulfate, diammonium phosphate, triammonium phosphate, the inhibition film-forming components that one or more components in the benzotriazole combine.
2, the preparation method of a kind of water-soluble high-temperature organic acid inhibitor according to claim 1, it is characterized in that: the 1. preparation of high-temperature organic acid inhibitor intermediate: boric acid and organic amine 1: 0.5 in molar ratio~3 are put in the there-necked flask, and add 5~30% the varsol account for boric acid and organic amine gross weight, under constantly stirring, be warming up to 100~300 ℃, refluxed 2~20 hours, when the reaction mixture acid number reaches 3~20mgKOH/g, reaction finishes, and obtains the high-temperature organic acid inhibitor intermediate; After the high-temperature organic acid inhibitor intermediate that 2. will account for water-soluble high-temperature organic acid inhibitor weight percent 10~60% is cooled to 60~70 ℃, add while stirring under normal pressure that to account for the water-soluble high-temperature organic acid inhibitor weight percent be 20~80% methyl alcohol, ethanol, n-propyl alcohol, Virahol, butanols, isopropylcarbinol, 1, the 2-propylene glycol, Pentyl alcohol, n-Heptyl alcohol, monohydroxy-alcohol or diol solvent that one or more combination of components in the n-Octanol form, and to account for the water-soluble high-temperature organic acid inhibitor weight percent be 0.1~20% to be selected from thiocarbamide, Benzyl Chloride, sulphur alkene, propiolic alcohol, tertiary sodium phosphate, ammonium phosphate sulfate, diammonium phosphate, triammonium phosphate, the inhibition film-forming components that one or more components in the benzotriazole combine, by the blending temperature is 20~70 ℃, time is that the mode of 2~5h is concocted, and can make.
3, the preparation method of water-soluble high-temperature organic acid inhibitor according to claim 2, it is characterized in that described organic amine is quadrol, N-hydroxyethyl-ethylenediamine, N-methyl, N-diethanolamine, methyl tertiary amine, Trimethylamine 99, diethanolamine, trolamine, N-methyl, N-ethylol amine, N-ethyl, N-ethylol amine, N-butyl, a kind of or any two or more component in the N-ethylol amine combines.
4, the preparation method of water-soluble high-temperature organic acid inhibitor according to claim 2 is characterized in that: described varsol is the mixture that one or more components in toluene, dimethylbenzene, sherwood oil or the gasoline combine.
5, the using method of a kind of water-soluble high-temperature organic acid inhibitor according to claim 1, it is characterized in that the water-soluble high-temperature organic acid inhibitor that will account for 30~1000 μ g/g of 200~400 ℃ of high-temperature organic acid corrosive medium weight adds in the above-mentioned corrosive medium, thorough mixing is even.
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CN102363888B (en) * 2011-11-22 2013-06-12 兰州蓝星有限公司 Corrosion inhibitor used during scouring and preparation method thereof
CN105821416A (en) * 2016-05-05 2016-08-03 成都华气能源工程有限公司 Corrosion and scale inhibition bactericide and application thereof
CN110272767A (en) * 2018-03-15 2019-09-24 黄建达 High alcohol cleaning green fuel
CN110358515B (en) * 2019-06-13 2021-09-17 中国石油化工股份有限公司 Oil well corrosion inhibition composition, preparation method thereof and oil well corrosion inhibitor
CN116219359A (en) * 2023-01-19 2023-06-06 杭州巨星科技股份有限公司 Pretreatment method and application of aluminum alloy surface before magnetron sputtering coloring

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