A kind of production equipment of light high-strength fiber cement fly ash building wall board
The present invention is to be on January 7th, 2005 applying date, and application number is 200510000249.3, and denomination of invention is dividing an application of a kind of light high-strength fiber cement fly ash building wall board and complete set of equipments thereof.
Technical field
The present invention relates to a kind of production equipment of light high-strength fiber cement fly ash building wall board.
Background technology
Along with expanding economy and development of technology, the development of materials for wall also obtains advancing in construction field, various light hollow slat products for building have become one of staple product of novel wall material in the building field, and have obtained using widely in various construction projects.Though the building hollow lath has been obtained significant progress, its production Technology and product quality still exist following problems:
1, production scale is little, and is about 50,000 square metres/year, workshop-based for semi-mechanization mostly, do not form industrialization, scale, automated production;
2, in the rare mechanization mode of production, its output only is about 300,000 square metres/year, and can only fixed length production, satisfies the requirement of user to length by final cutting, and what bring but is to increase cost and production efficiency descends thereupon;
3, unstable product quality, technical performance index is on the low side, especially the outer body of wall material of using as building maintenance structure, also desirable without comparison product at present.
Summary of the invention
The object of the present invention is to provide a kind of production equipment of light high-strength fiber cement fly ash building wall board.
The production equipment of light high-strength fiber cement fly ash building wall board involved in the present invention, its characteristics are: the mould outlet at the high pressure vacuum extruder is installed the synchronous belt machine with free roller platform, edge knurling machine is installed in the and then exit position of high pressure vacuum extruder mould, across synchronous belt machine top, roller height is regulated with products thickness, at the other end of synchronous belt machine, synchronization cutting mechanism is across synchronous belt machine top; At the end of synchronous belt machine be linked in sequence free roller platform, double speed roller platform, double speed belt feeder, high-speed belt conveyor and high speed roller platform, they install separately, end to end and form a plane pipeline with the synchronous belt machine, be equipped with across the edge knurling machine on high-speed belt conveyor top at the middle part of high-speed belt conveyor, the pressure roller of edge knurling machine is regulated according to the thickness difference of goods; A loop wheel machine is installed on the top of the high speed roller platform of plane pipeline end, loop wheel machine has two and grasps head and can vertical lift and along the tooth bar guide rail walking of framework upper, in loop wheel machine horizontal throw scope and the bottom of grasping head a supporting plate passback roller platform and be installed entrusted the straight sheet pile bracing frame, installing one in the middle of the supporting plate stackstand can be along supporting plate stackstand the length direction back and forth dull and stereotyped transfer car(buggy) and the kiln car of walking voluntarily; Parallel with loop wheel machine at the other end of supporting plate passback roller platform another identical loop wheel machine is installed, in this loop wheel machine horizontal throw scope and what grasp that the bottom of head installs is supporting plate stackstand and outlet roller platform, comprised the other end of supporting plate passback roller platform simultaneously; Installing one in the middle of the supporting plate stackstand can be along the track reciprocal dull and stereotyped transfer car(buggy) of walking voluntarily, be connected in series at the middle part of outlet roller platform that a cover is planed to the plate face and the system of processing of sanding, have two in one of the top cross-over connection of another terminal of outlet roller platform and grasp head and can vertical lift and along the loop wheel machine of the tooth bar guide rail walking in a horizontal state of framework upper, the compartment of terrain is equipped with the clamping platform in the horizontal throw scope of loop wheel machine, Double-edged Incising Saw, heap is stamped support platform and Side turning machine, with Side turning machine straight sheet pile output is installed abreast and rolls platform, the high-pressure steaming and cultivating still is installed separately in an other place.
The production equipment of light high-strength fiber cement fly ash building wall board involved in the present invention is transported to finished product packing from measuring raw materials and finishes automatically by production line, the stability of its output and product quality is higher than the production technology of conventional wallboard far away, has realized industrialization, industrialization, the automation of wallboard manufacture.In entire production process, do not produce any pollution and waste residue to water, air, noise.Meet the environmental requirement of country.Conservation system is looked weather conditions and output requirement, can adopt natural curing and heating curing.Particularly, be lower than 0 ℃ or supply time in environment temperature and can adopt heating curing when urgent, otherwise, adopt natural curing to get final product.
Description of drawings
Fig. 1 is the structural representation of cutting and separating part of the present invention;
Fig. 2 is the structural representation of pass plate embossed surface part;
Fig. 3 is the structural representation of solid slab surface knurling part;
Fig. 4 is the structural representation of slab mounting plate and transhipment part;
Fig. 5 is the part partial enlarged drawing among Fig. 4;
Fig. 6 is the B-B profile among Fig. 4;
Fig. 7 is the structural representation of straight sheet pile transhipment part;
Fig. 8 is the structural representation of surfaces of wall processing part.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further specified:
As shown in Figure 1, at slab after high pressure vacuum extruder 1 is extruded, enter synchronous belt machine 4 in the synchronization cutting mechanism 5 via photoelectrical velocity measure equipment 2 and motorless free roller platform 3, after the front end of slab passes through free roller platform 6 and touches length detector 9, synchronization cutting mechanism 5 begins slab is carried out turned off in synchronization, synchronization cutting mechanism 5 is by support, the vertical walking mechanism of rack-and-pinion that the frequency control motor decelerator drives, the horizontal walking mechanism of bolt and nut that motor reducer drives, the rotating saw blade cutting mechanism of motor direct-drive is formed, the double speed roller platform 7 that the frequency control motor decelerator drives promptly can carry slab can separate cut slab fast with high speed again with variable frequency low speed with double speed belt feeder 8, the high-speed cruising time of double speed roller platform 7 between second, returns to the speed of speed measuring device 2 feedbacks at 8-13 then; The high-speed cruising time of double speed belt feeder 8 between second, returns to the speed of speed measuring device 2 feedbacks at 15-30 then.
As shown in Figure 2, pass plate embossed surface part is made up of embossing machine 10, synchronous belt machine 13 and the side guard plate 11 identical with slab both sides shape, the fuse of mould grows mould mouth certain distance, this distance is to be as the criterion above the pressure roller bus of edge knurling machine 10 and the contact wire of slab 12, embossing machine 10 and synchronous belt machine 13 drive by the frequency control motor decelerator, the rotational line speed of cylinder and the space rate of synchronous belt machine 13 can automatically adjust according to the slab extruded velocity of photoelectrical velocity measure equipment 2 feedbacks, to realize synchronously.
As shown in Figure 3, in solid slab surface knurling part, edge knurling machine 15 is above high-speed belt conveyor middle part, and the pressure roller of edge knurling machine 15 can rotation and back and forth walked along rack-track, and pressure roller can be regulated with the thickness of slab is different with the distance between the high-speed belt conveyor 16.
As Fig. 4~shown in Figure 6, slab mounting plate and transhipment part are made up of high speed roller platform 17, supporting plate 18 and loop wheel machine 19, placed the supporting plate 18 that is welded by several T-steels and framework on high speed roller platform 17 in advance, the plane of the supporting plate 18 that T-steel is formed is lower than the plane 3-5mm of the Up Highway UHW composition of high speed roller platform 17 each roller; When slab is transported to the centre position of high speed roller platform 17, high speed roller platform 17 stops operating, one of loop wheel machine 19 is grasped head supporting plate 18 is hung away, slab is transferred on the supporting plate and transports together, and another of loop wheel machine 19 grasps head and an empty supporting plate is placed on the high speed roller platform 17 uses for next cycle immediately.
As shown in Figure 7, loop wheel machine 19 is by framework, two can vertical lift the extracting head and the motor reducer driving mechanism that grasps a walking in a horizontal state form, on the responsible supporting plate 18 that will be loaded with slab of extracting head of loop wheel machine 19 is hung oneself supporting plate stackstand 20 from high speed roller platform 17, another of loop wheel machine grasps head with being about to empty supporting plate from supporting plate passback roller platform 27, hang on high speed roller platform 17, dull and stereotyped transfer car(buggy) 21 has the walking mechanism that motor reducer drives, vertical lifting mechanism, dull and stereotyped transfer car(buggy) is responsible for supporting plate is piled up neatly jack-up and is displaced to assigned address along track 22, sub-car 24 will be from female car 25 sails supporting plate buttress 26 into its jack-up and return on female car 25 along track 23, female car 25 will carry sub-car 24 drives towards appointment along track 23 curing kilns, sail in the curing kilns by sub-car 24 then, the supporting plate buttress is placed on appointed positions carries out maintenance; Equally, sub-car and female car take out the good goods of maintenance in the other curing kilns and drive on the other identical therewith transfer lines, grasp head by one of loop wheel machine supporting plate is hung on the outlet roller platform 28, goods are exported, another grasps head empty supporting plate is hung stacking on supporting plate passback roller platform 27, reuses for production line.
As shown in Figure 8, be connected in series a upper surface in the stage casing of outlet roller platform 28 and dug sand machine 29 and lower surface plane sand machine 30, dug the sand machine and form by frame, upper planing roller, side planing roller, driving power device and abrasive band roller.The plane roller of rotation can carry out machining to the upper and lower surface and the side of slab at a high speed, then, through the high speed abrasive band upper and lower surface through machining is carried out grinding.