CN100557405C - Gear type construction hoist falling-proof safety device detects testing equipment - Google Patents

Gear type construction hoist falling-proof safety device detects testing equipment Download PDF

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Publication number
CN100557405C
CN100557405C CNB2007101732539A CN200710173253A CN100557405C CN 100557405 C CN100557405 C CN 100557405C CN B2007101732539 A CNB2007101732539 A CN B2007101732539A CN 200710173253 A CN200710173253 A CN 200710173253A CN 100557405 C CN100557405 C CN 100557405C
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safety
cage
test stand
testing equipment
gear type
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CN101216378A (en
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穆铭豪
陈爱华
王佳伟
王德荣
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Science and Technology Development Company of SRIBS
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Shanghai Building Science Research Institute Group Co Ltd
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Abstract

The present invention relates to a kind of gear type construction hoist falling-proof safety device and detect testing equipment, it is made up of cage, driving mechanism, safety test stand, guide rail bracket, sensor and signal processing system.Driving mechanism is placed in the cage, the safety test stand is connected with cage by sensor, detected safety is installed on the safety test stand, cage and safety test stand all are connected with guide rail bracket on being fixed on the basis by guide wheel, and cage and safety test stand are done vertical movement up and down at the effect lower edge of driving mechanism guide rail bracket.Detection testing equipment of the present invention has following advantage: (1) function is strong, and detected parameters is complete, and range is big, is applicable to the detection of various model gear type anti-falling safety devices.(2) the automaticity height adds carried convenient, detects data all automatic measurement, record and processing, and examining report is finished automatically.(3) security is good, multiple protective.(4) the test authenticity is strong.(5) powerful database management function.

Description

Gear type construction hoist falling-proof safety device detects testing equipment
Technical field
The present invention relates to vertical transportation machinery, particularly a kind of vertical detection testing equipment of gear rack type construction hoist falling-proof safety device.
Background technology
Along with the whole nation and local all departments to the pay attention to day by day of safety technique; exposed problems is more and more outstanding in the gear type construction hoist safety guard detection technique; in order to satisfy the needs that detect; guarantee the safety that building hoist uses, be necessary to develop a kind of science and the detection testing equipment of vertical transportation machinery safety guard efficiently.
Existing testing equipment and method exist the following problem:
Anti-falling safety device is an of paramount importance safety feature in the pinion and-rack lifter, and it is directly connected to occupant's life security.Must carry out the pattern check before anti-falling safety device quantizes to produce, must demarcate and factory inspection before using, in use must carry out periodic inspection.Technical standard JG121-2000 " building hoist cone of gears cydariform gradual anti-falling safety device " has stipulated the method and the content of check.
The JG121-2000 regulation, the detection method of anti-falling safety device has two kinds, i.e. bench run method and test stand test method(s).At present, these two kinds of methods all have certain defective, and the actual operating position that detects data and safety differs greatly.The reason that causes measuring error has the following aspects:
On test method, though the bench run method can be in process of the test the parameter such as responsiveness, damping force, braking distance of record security device, but bench run method and safety actual condition are also inconsistent, be in particular in the original state and the whole loading procedure of test, these differences make this test method exist very big test error.Though and test stand test method(s) operating condition of test is identical with actual conditions, but owing to almost there is not special inspecting equipment at present, and existing checkout equipment is on the principle, have defective on the ability of parameter measurement, adopt existing checkout equipment can not accurately measure parameters such as the responsiveness of safety, damping force, braking distance, therefore influenced the accuracy and the reliability of testing result.
Summary of the invention
Task of the present invention provides a kind of gear type construction hoist falling-proof safety device and detects testing equipment, and it has solved existing similar checkout equipment in existing problems in aspect such as detection method, parameter area, measurement means, data acquisition-and-recording, detection efficiencies.
Technical solution of the present invention is as follows:
A kind of gear type construction hoist falling-proof safety device detects testing equipment, and it is made up of cage, driving mechanism, safety test stand, guide rail bracket, sensor and signal processing system; Described driving mechanism is placed in the cage, the safety test stand is connected with cage by force cell, by measuring the damping force of the power acquisition safety between safety test stand and the cage, detected safety is installed on the safety test stand, cage and safety test stand all are connected with guide rail bracket on being fixed on the basis by guide wheel, and cage and safety test stand are done vertical movement up and down at the effect lower edge of driving mechanism guide rail bracket.
Described cage base plate is provided with the balancing weight mounting hole, shelves the crossbeam of supporting balancing weight on the reinforcement bearing of cage base plate, and the balancing weight that is positioned at crossbeam top moves with cage.
Described balancing weight is the stepped rectangle balancing weight of its two end, and balancing weight piles up and forms, and is connected by register pin between each balancing weight.
Described safety test stand is the overhead type test stand, and detected safety is installed on the overhead type test stand by base plate is installed.
Described safety test stand also is equipped with the protection key that prevents the cage tenesmus when sensor ruptures.
The protection safety that further prevents the detection accident also is housed on the described safety test stand.
The rotary encoder of induction cage position is housed on the high speed shaft of described driving mechanism.
Described detection testing table is equipped with the operating console that integrates operation, demonstration, control function.
Described operating console is provided with two drop shutter test buttons, has only when two buttons are pressed simultaneously, and the drop shutter test order just can come into force.
Detection testing equipment of the present invention has following advantage as a kind of science, the checkout equipment of the test stand detection method of cone of gears cydariform gradual anti-falling safety device efficiently:
1, function is strong, and detected parameters is complete, and range is big, is applicable to the detection of various model gear type anti-falling safety devices.
2, the automaticity height adds carried convenient, detects data all automatic measurement, record and processing, and examining report is finished automatically, guarantees the objectivity and the fairness of testing result.
3, security is good, and multiple protective ensures testing process safety.
4, the test authenticity is strong, avoids the error of bench test.
5, the powerful database management function management, inquiry and the statistics that can be used for reporting.
Description of drawings
Fig. 1 is the structural representation that a kind of gear type construction hoist falling-proof safety device of the present invention detects testing equipment.
Fig. 2 is that Fig. 1 detects cage and the safety test stand zoomed-in view partly in the testing equipment.
Fig. 3 is the lateral plan that Fig. 1 detects the balancing weight in the testing equipment.
Embodiment
Referring to Fig. 1 and Fig. 2, the present invention is a kind of detection testing equipment of vertical transportation machinery safety guard, and it is equipped with anti-falling safety device and detects testing table, and this detects testing table and partly is made up of cage 1, driving mechanism 2, safety test stand 3 and guide rail bracket 4 etc.
Driving mechanism 2 is installed in the cage 1, detected safety 5 is installed in by on pin type sensor 6 and the safety test stand 3 that cage 1 is connected, cage 1 and safety test stand 3 all are connected with guide rail bracket 4 on being fixed on the basis by guide wheel, can do vertical movements up and down at the effect lower edge of driving mechanism 2 guide rail bracket 4.Service test control desk button, discharge the detent of driving mechanism 2, cage 1 drives 3 tenesmus of safety test stand by pin type sensor 6, when tenesmus speed reaches the safety responsiveness, safety is braked test stand 3 and cage 1 on guide rail bracket 4, finishes process of the test.
Referring to Fig. 3, cage 1 base plate is provided with balancing weight 7 mounting holes, and the position and the geomery of this mounting hole and balancing weight 7 adapt, and can be the rectangle square hole.Shelve the crossbeam 9 of supporting balancing weight 7 on the reinforcement bearing of cage 1 base plate, the balancing weight 7 that is positioned at crossbeam 9 tops is along with cage moves together.Balancing weight 7 is the stepped rectangle balancing weight 7 of its two end, and balancing weight piles up and forms, and is connected by register pin 8 between each balancing weight 7.Cage 1 drives crossbeam 9 tops when rising balancing weight 7 moves together, realizes loading.
Safety test stand 3 is the overhead type test stand, and detected safety 5 is installed on the overhead type test stand by base plate is installed.Adopt sensor 6 to come inductive brake power between test stand and cage 1 head tree, sensor 6 can be the pin type sensor.The safety test stand is connected with cage by force cell, by measuring the damping force of the power acquisition safety between safety test stand and the cage.
On safety installation base plate, be provided with a plurality of safeties stations are installed, can be used for the test of the safety of various different models and installation dimension.Safety is installed on the base plate preparation safety is housed, and to prevent that detected safety is malfunctioning the cage accident takes place to weigh down.
Safety test stand 3 also is equipped with the protection key 12 that prevents the cage tenesmus when sensor 6 fractures.The protection safety 11 that further prevents the detection accident also is housed on safety test stand 3.
The rotary encoder 10 of induction cage 1 position is housed, to the analysis of rotary encoder 10 signals, responsiveness, braking distance and the braking acceleration that calculating can draw safety on the high speed shaft of driving mechanism 2.These parameters are gathered with the robot calculator of capture card automatically by band A/D conversion, and data are analyzed automatically by special software, and examining report is generated automatically by robot calculator.
Detect testing table the operating console that integrates operation, demonstration, control function is housed, operating console is succinct, attractive in appearance, meets the designing requirement of ergonomics.Be provided with two drop shutter test buttons on operating console, have only when two buttons are pressed simultaneously, the drop shutter test order just can come into force.
Adopt the detection testing equipment of vertical transportation machinery safety guard of the present invention; the gear type construction hoist falling-proof safety is detected; according to the requirement of technical standard JG121-2000 " building hoist cone of gears cydariform gradual anti-falling safety device ", safety detects needs the parameter of control to be mainly brake load, retro-speed and braking distance.The method of the test stand test in the detection testing equipment operation technique standard of the present invention has been finished the measurement of specified data.
1, the enforcement of process of the test: the operating console button on the operation detection testing table, discharge the detent of driving mechanism 2, cage 1 drives 3 tenesmus of safety test stand by pin type sensor 6, when tenesmus speed reaches the safety responsiveness, safety is braked test stand 3 and cage 1 on guide rail bracket 4, finishes process of the test.
2, the adjusting of safety test load: the size of safety test load is regulated with size rectangle balancing weight 7 identical, that its two end has the ladder breach by shape, be connected by register pin 8 between each balancing weight 7, guaranteed that balancing weight does not misplace after superimposed.After cage 1 descended, balancing weight 7 entered cage inside by set mounting hole on cage 1 base plate, and crossbeam 9 two ends that will be used to support balancing weight 7 are shelved on the reinforcement bearing of cage 1 base plate, and the balancing weight 7 that is positioned at crossbeam 9 tops is along with cage moves together.By adjusting the quantity of crossbeam 9 top balancing weights 7, can regulate the size of safety test load.
3, the measurement of test parameters:, can obtain the size of safety test loaded load and the maximum impact load in the safety process of the test by reading the signal of the pin type sensor 6 that connects cage 1 and safety test stand 3.The rotary encoder 10 that has reflected cage 1 position is installed, to the analysis of rotary encoder 10 signals, responsiveness, braking distance and the braking acceleration that calculating can draw safety on the high speed shaft of driving mechanism 2.
4, testing process data automatic collecting and control: pin type sensor 6, rotary encoder 10 signals are handled, analyze, are calculated the back by robot calculator and generate examining report automatically after treatment, export automatically by printer.
5, the safeguard protection of process of the test: this detection testing table has following maltilevel security defencive function:
(1) on the safety test stand 3 except detected safety 5 is housed, protection safety 11 also is housed, the action when detected safety 5 is malfunctioning of protection safety 11 prevents the detection accident.
(2) between safety test stand 3 and the cage 1 except having pin type sensor 6 is connected, protection key 12 also is housed, just in case 6 fractures of pin type sensor, protection key 12 can prevent cage 1 tenesmus.
(3) signal of rotary encoder 10 has reflected the position of cage 1, and robot calculator can be by relatively controlling the position of cage 1 to the analysis of rotary encoder 10 signals, prevents that the cage operation from surmounting predetermined stroke and have an accident.
(4) in order to prevent maloperation, on the control panel of operating console, be provided with two safety drop shutter test buttons, have only when two buttons are pressed simultaneously, just experimental order can come into force.
Detection pilot system of the present invention adopts independently developed software systems, comprises modules such as operation interface module, data acquisition, processing module and database, realizes that automatic processing, the examining report of detection data printed and the active data management automatically.
Certainly, those skilled in the art in the present technique field will be appreciated that, the foregoing description only is to be used for illustrating the present invention, and be not as limitation of the invention, as long as in connotation scope of the present invention, all will drop in the scope of claim of the present invention variation, the modification of the foregoing description.

Claims (9)

1. a gear type construction hoist falling-proof safety device detects testing equipment, it is characterized in that it is made up of cage, driving mechanism, safety test stand, guide rail bracket, sensor and signal processing system; Described driving mechanism is placed in the cage, the safety test stand is connected with cage by force cell, by measuring the damping force of the power acquisition safety between safety test stand and the cage, detected safety is installed on the safety test stand, cage and safety test stand all are connected with guide rail bracket on being fixed on the basis by guide wheel, and cage and safety test stand are done vertical movement up and down at the effect lower edge of driving mechanism guide rail bracket.
2. gear type construction hoist falling-proof safety device according to claim 1 detects testing equipment; it is characterized in that; described cage base plate is provided with the balancing weight mounting hole; shelve the crossbeam of supporting balancing weight on the reinforcement bearing of cage base plate, the balancing weight that is positioned at crossbeam top moves with cage.
3. gear type construction hoist falling-proof safety device according to claim 2 detects testing equipment; it is characterized in that; described balancing weight is the stepped rectangle balancing weight of its two end, and balancing weight piles up and forms, and is connected by register pin between each balancing weight.
4. gear type construction hoist falling-proof safety device according to claim 1 detects testing equipment, it is characterized in that described safety test stand is the overhead type test stand, and detected safety is installed on the overhead type test stand by base plate is installed.
5. gear type construction hoist falling-proof safety device according to claim 1 detects testing equipment, it is characterized in that, described safety test stand also is equipped with the protection key that prevents the cage tenesmus when sensor ruptures.
6. gear type construction hoist falling-proof safety device according to claim 1 detects testing equipment, it is characterized in that, the protection safety that further prevents the detection accident also is housed on the described safety test stand.
7. gear type construction hoist falling-proof safety device according to claim 1 detects testing equipment, it is characterized in that, the rotary encoder of induction cage position is housed on the high speed shaft of described driving mechanism.
8. gear type construction hoist falling-proof safety device according to claim 1 detects testing equipment, it is characterized in that described detection testing table is equipped with the operating console that integrates operation, demonstration, control function.
9. gear type construction hoist falling-proof safety device according to claim 8 detects testing equipment; it is characterized in that; described operating console is provided with two drop shutter test buttons, has only when two buttons are pressed simultaneously, and the drop shutter test order just can come into force.
CNB2007101732539A 2007-12-27 2007-12-27 Gear type construction hoist falling-proof safety device detects testing equipment Active CN100557405C (en)

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CNB2007101732539A CN100557405C (en) 2007-12-27 2007-12-27 Gear type construction hoist falling-proof safety device detects testing equipment

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CN100557405C true CN100557405C (en) 2009-11-04

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Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101811637A (en) * 2010-04-15 2010-08-25 西华大学 Testing device for conical drum shaped gear falling protector of construction hoist
CN102297762B (en) * 2011-07-06 2013-03-13 浙江华电器材检测研究所 Speed-different type safety catcher self-locking reliability performance test machine
CN102417129B (en) * 2011-09-21 2013-08-07 上海市建筑科学研究院(集团)有限公司 Dynamic safety monitoring device of brake and monitoring method
CN102445333B (en) * 2011-09-29 2014-04-09 上海市建筑科学研究院(集团)有限公司 Field detection testing system for anti-falling safety device
CN104276530A (en) 2014-10-27 2015-01-14 中际联合(北京)科技股份有限公司 Hoisting device and method for overhead work
CN106744564B (en) * 2017-01-16 2019-08-06 北京建筑大学 A kind of safety lock detection device
CN107884169B (en) * 2017-11-07 2019-12-24 叶豪 Torque and rotating speed measuring device for anti-falling safety device
CN108518093A (en) * 2018-04-15 2018-09-11 芜湖星辰安防工程有限公司 A kind of stage with lifting platform
CN108590251A (en) * 2018-04-15 2018-09-28 芜湖星辰安防工程有限公司 A kind of stage with lifting platform
CN108343276A (en) * 2018-04-15 2018-07-31 芜湖星辰安防工程有限公司 A kind of Stage System with lifting platform
CN108590252A (en) * 2018-04-15 2018-09-28 芜湖星辰安防工程有限公司 A kind of Stage System with lifting platform
CN113820120B (en) * 2021-11-22 2022-02-22 枣庄高新区立正安装工程有限公司 Falling protector testing arrangement
CN114368700B (en) * 2022-02-17 2023-12-01 山东齐安检测技术有限公司 Device and method for detecting braking performance of falling protector

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Effective date of registration: 20170511

Address after: 200032 Shanghai city Xuhui District Wanping Road No. 75

Patentee after: Science and Technology Development Company of SRIBS

Address before: 200032 Shanghai Wanping Road No. 75

Patentee before: Shanghai Research Institute of Building Sciences (Group) Co., Ltd.

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