CN100548667C - Laminates and manufacture method thereof - Google Patents

Abstract

The object of the present invention is to provide a kind of laminates and manufacture method thereof, even base material is the polymeric substrate that is formed by non-polar polymer, the base material of this laminates still has excellent cohesive with become the laminated film that forms of embrane method by dry types such as chemical vapour deposition technique, vacuum evaporating methods.For achieving the above object, the invention provides a kind of laminates and manufacture method thereof, this laminates has: polymeric substrate; At the priming coat that contains thermoprene that the aforementioned polymer substrate surface forms, wherein said thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof; Become the laminated film that forms of embrane method on aforementioned priming coat surface by dry type.The present invention also provides a kind of laminates and manufacture method thereof, and this laminates has: mixed the polymeric substrate of thermoprene in the polymer in-mold moulding material, wherein said thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof; Surface at the aforementioned polymer base material becomes the laminated film that forms of embrane method by dry type.

Description

Laminates and manufacture method thereof

Technical field

The present invention relates to laminates and manufacture method thereof, in more detail, even relate to base material is the polymeric substrate that is formed by non-polar polymer, this base material with become the laminated film that forms of embrane method still to have the laminates and the manufacture method thereof of excellent adhesiveness by dry types such as chemical vapour deposition technique, vacuum evaporating methods.

Background technology

All the time, the metallising goods that metalling is made on plastic molded product are widely used as food containers etc. because of having excellent ornamental, gas barrier property and light-proofness, and the laminate film that the spraying plating silicon oxide film forms on plastic sheeting then is used as the packaging material etc. that have the transparency and have high gas barrier property.

But, be under the situation of raw material with non-polar polymers such as acrylic resin, polyvinyl resins, there are the poor adhesion of the film that spraying plating forms, the problem of easily peeling off.

Known have following method to address these problems: by corona discharge, flame radiation, radiation exposure etc. plastic molded product or plastic sheeting surface are carried out the processing of physical property hair side, utilize consequent cementation effect, the cohesive between the film that raising and spraying plating form.Also known have a following method: promptly further having implemented the polymer that coated polyester resin, polyamide etc. have polarity on the surface that hair side handles, carry out spraying plating then.Yet even adopt these methods, the cohesive of the film that spraying plating forms is still not enough.

Also the someone proposes to improve fusible method with sputtered films of bismuth by additive package in plastic material.For example, with glycerol polymerization the maleic anhydride modified polypropylene of maleic anhydride be mixed into method (Japanese kokai publication sho 50-61469 communique) in the polypropylene; The method of mixed oxidization magnesium and magnesium silicate in the crystallinity propylene-alpha-olefin copolymers (Japanese kokai publication hei 8-104977 communique).

But these methods are difficult to make additive evenly to disperse, and the cohesive of plastic material and sputtered films of bismuth takes place easily irregular, and the cohesive of the film that forms of spraying plating can not meet the demands.

On the other hand, a kind of-amorphous carbon film in the above-mentioned film receives publicity in recent years.Amorphous carbon film is the carbon film that can not know the amorphous state that shows its crystalline texture by X-ray diffraction, or perhaps combines the hydrocarbon film of hydrogen in this carbon film on the not bonding position of existing carbon, is also referred to as a-C:H film, i-C film, diamond-like-carbon (DLC) film.

Amorphous carbon film has high rigidity (more than the Hv3000), excellent in wear resistance, the surface smoothing excellence, coefficient of friction is little, the release property excellence, chemicals-resistant, excellent corrosion resistance are to the gas barrier property excellence of oxygen, steam etc., near infrared transmissivity excellence, insulating properties excellence etc., have in the physical property method and to approach adamantine characteristic, its membrance casting condition is simpler than diamond thin, thereby the utmost point is hopeful the surface treatment film as various base materials.

The film build method of always known amorphous carbon film for example has following method: the raw material that contains carbon atom is gasified under vacuum, high heat condition, form amorphous carbon film at substrate surface.But this method need make base material stand high heat, thereby base material can only be defined in the high materials of hear resistance such as metal, pottery.

In recent years, the dry process technology that forms amorphous carbon film makes progress, film forming at low temperatures, and this makes it be expanded in the application aspect the surface of polymer substrates processing.

For example, in the Japanese kokai publication hei 11-58587 communique, the gas barrier property laminate film of the amorphous carbon film that is formed with 0.1 μ m thickness on the film of PETG system is disclosed; In the TOHKEMY 2001-49433 communique, disclose at Merlon or polymethyl methacrylate isopolarity polymer surfaces and be formed with the high rigidity of 2-3 μ m thickness and the laminates of transparent amorphous carbon film.But though the cohesive of above-mentioned polymer and amorphous carbon film is better, polymeric substrate is as if non-polar polymers such as use polypropylene, the problem of then between this polymeric substrate and the amorphous carbon film poor adhesion is arranged, easily peeling off.

For example, in the TOHKEMY 2000-117881 communique, the gas barrier property laminates that is formed with the amorphous carbon film of 0.025 μ m thickness at the inner surface of polypropylene containers is disclosed; In the TOHKEMY 2001-310412 communique, the gas barrier property laminate film of the amorphous carbon film that is formed with 0.04 μ m thickness on polyethylene film or polypropylene film is disclosed.Not only there is the problem of the poor adhesion of polymeric substrate and amorphous carbon film in these laminates, and if want to increase the thickness of formed amorphous carbon film, then the internal stress of amorphous carbon film increases, and the easier problem of peeling off will occur.

Summary of the invention

The present invention In view of the foregoing, be devoted to provide a kind of laminates and manufacture method thereof, even under the situation of the polymeric substrate that is formed by non-polar polymer, this base material still has excellent cohesive with become the laminated film that forms of embrane method by dry types such as chemical vapour deposition technique, vacuum evaporating methods.

The inventor is for solving above-mentioned problem, further investigate, found that: by contain the priming coat of thermoprene in the surface of polymer substrates setting, perhaps use the polymeric substrate that in the polymer in-mold moulding material, has mixed thermoprene, can significantly improve polymeric substrate and the cohesive that becomes the laminated film that forms of embrane method by dry type, thereby finish the present invention on this basis.

As mentioned above, the present invention can provide following invention 1-25.

1. laminates, this laminates has: polymeric substrate; At the priming coat that contains thermoprene that the aforementioned polymer substrate surface forms, wherein said thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof; Become the laminated film that forms of embrane method on aforementioned priming coat surface by dry type.

2. aforementioned layers component, the weight average molecular weight of wherein said thermoprene is 1,000-1,000,000.

3. aforementioned layers component, the cyclisation rate of wherein said thermoprene is more than 10%.

4. aforementioned layers component, the gel content of wherein said thermoprene is below 10% weight.

5. aforementioned layers component, the thermoprene content in the wherein said priming coat is more than 10% weight.

6. aforementioned layers component, the derivative of wherein said cyclized product of conjugated diene polymer be with the compound that contains polar group by modified-reaction, in cyclized product of conjugated diene polymer, import the material that forms behind the polar group.

7. aforementioned layers component, wherein said polar group are at least a anhydride group, carboxyl, hydroxyl, ester group, epoxy radicals and the amino group of being selected from.

8. aforementioned layers component, the ratio of the polar group of wherein said importing is that every 100g thermoprene is the 0.1-200 mM.

9. aforementioned layers component, the thickness of wherein said priming coat is 0.1-200 μ m.

10. aforementioned layers component, the polymer that wherein constitutes polymeric substrate is a hydrocarbon resins.

11. aforementioned layers component, the thickness of wherein said film are 1nm-100 μ m.

12. aforementioned layers component, wherein said film are amorphous carbon film.

13. the manufacture method of a laminate, it is characterized in that: the primer that contains thermoprene in the coating of the surface of polymeric substrate, after described surface of polymer substrates forms priming coat, become the embrane method laminate film on aforementioned priming coat surface by dry type, wherein said thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof.

14. laminates, this laminates has: mixed the polymeric substrate of thermoprene in the polymer in-mold moulding material, wherein said thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof; Surface at the aforementioned polymer base material becomes the laminated film that forms of embrane method by dry type.

15. aforementioned layers component, the weight average molecular weight of wherein said thermoprene are 1,000-1,000,000.

16. the aforementioned layers component, the cyclisation rate of wherein said thermoprene is more than 10%.

17. aforementioned layers component, the gel content of wherein said thermoprene are below 10% weight.

18. aforementioned layers component, the derivative of wherein said cyclized product of conjugated diene polymer are to pass through modified-reaction with the compound that contains polar group, import the material that forms behind the polar group in cyclized product of conjugated diene polymer.

19. aforementioned layers component, wherein said polar group are at least a anhydride group, carboxyl, hydroxyl, ester group, epoxy radicals and the amino group of being selected from.

20. aforementioned layers component, the ratio of the polar group of wherein said importing are every 100g thermoprenes is the 0.1-200 mM.

21. the aforementioned layers component, the combined amount of wherein said thermoprene is the 0.1-50 weight portion with respect to 100 parts by weight polymer moulding materials.

22. the aforementioned layers component, the polymer that wherein constitutes the polymer in-mold moulding material is a hydrocarbon resins.

23. aforementioned layers component, the thickness of wherein said film are 1nm-100 μ m.

24. aforementioned layers component, wherein said film are amorphous carbon film.

25. the manufacture method of a laminate, it is characterized in that: on the surface of polymer substrates that the mixing thermoprene forms in the polymer in-mold moulding material, become the embrane method laminate film by dry type, wherein said thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof.

By the present invention, a kind of laminates and manufacture method thereof can be provided, even this laminates is under the situation of the polymeric substrate that is formed by non-polar polymer, its base material still has excellent cohesive with become the laminated film that forms of embrane method by dry types such as chemical vapour deposition technique, vacuum evaporating methods.Particularly when using amorphous carbon film as film, even amorphous carbon film is very thick, cohesive also can significantly be improved.

The best mode that carries out an invention

Below laminates of the present invention and manufacture method thereof are divided into first scheme and alternative plan, describe respectively.

A. first scheme

The laminates of first scheme is characterised in that to have: polymeric substrate; At the priming coat that contains thermoprene that the aforementioned polymer substrate surface forms, wherein said thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof; Become the laminated film that forms of embrane method on aforementioned priming coat surface by dry type.

Priming coat in this programme contains thermoprene, and this thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof.Thermoprene content in the priming coat is preferably more than 10% weight, more preferably more than 30% weight, is preferably especially more than 50% weight.This content is low excessively, then fusiblely improves the tendency that effect has variation.

The cyclisation rate of the used thermoprene of this programme is generally more than 10%, is preferably 40-95%, more preferably 60-90%.The cyclisation rate is in this scope, and the characteristic of then improving film adherability will improve.

Here, the cyclisation rate is the value that obtains as described below: analyze by proton N MR, measure the peak area of the cyclization front and back of conjugated diolefin polymer respectively from the proton of two keys, being 100 before the cyclization, obtain the ratio of two keys remaining in the cyclisation thing, by calculating formula=(in the 100-cyclisation thing remaining two key ratios) represented value.

The weight average molecular weight of thermoprene (Mw) is the value of measuring by gel permeation chromatography (GPC) method (polystyrene standard scaled value), is generally 1,000-1, and 000,000, preferred 10,000-500,000, more preferably 30,000-300,000 scope.The Mw of thermoprene is too small, and then film adherability has a declining tendency, otherwise excessive, then has the trend of the priming coat that is difficult to form the homogeneous thickness.

Glass transition temperature (Tg) to thermoprene is not particularly limited, and can suitably select according to purposes, is generally-50 ℃ to 200 ℃, and preferred 0-100 ℃, more preferably 20-90 ℃, preferred especially 30-70 ℃ of scope.When the Tg of thermoprene exceeds these scopes, aspect application, can have problems sometimes.

The connection that the cyclisation degree (n) of thermoprene promptly encircles is generally the n=1-3 scope.The gel content of thermoprene is generally below 10% weight, is preferably below 5% weight, does not especially preferably have the thermoprene of gel in fact.Gel content is many, then when forming the aftermentioned priming coat, might go wrong in the painting process.

Cyclized product of conjugated diene polymer is to make conjugate diene monomer or conjugate diene monomer and the conjugated diolefin polymer material that cyclisation forms in the presence of acid catalyst that can be polymerized with other monomer (being total to) of conjugate diene monomer copolymerization.

The example of conjugate diene monomer has 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 2-phenyl-1,3-butadiene, 1,3-pentadiene, 2-methyl isophthalic acid, 3-pentadiene, 1,3-hexadiene, 4,5-diethyl-1,3-octadiene, 3-butyl-1,3-octadiene etc.These monomers can use separately, also can be used in combination.

Can and the example of other monomer of conjugate diene monomer copolymerization styrene, o-methyl styrene, p-methylstyrene, a methyl styrene, 2 are arranged, 4-dimethyl styrene, ethyl styrene, to t-butyl styrene, AMS, Alpha-Methyl-p-methylstyrene, chloro styrene, m-chlorostyrene, to chlorostyrene, to bromstyrol, 2-methyl isophthalic acid, 4-dichlorostyrene, 2, aromatic vinyl monomers such as 4-Dowspray 9, vinyl naphthalene; Chain olefinic monomers such as ethene, propylene, 1-butylene; Cyclic olefin monomers such as cyclopentene, 2-ENB; 1,5-hexadiene, 1,6-heptadiene, 1,7-octadiene, dicyclopentadiene, 5-ethidine-non-conjugated diene monomers such as 2-ENB; (methyl) acrylate such as (methyl) methyl acrylate, (methyl) ethyl acrylate; (methyl) acrylonitrile, (methyl) acrylamide etc.These monomers can use separately, also can be used in combination.

The content of conjugated diene monomeric unit can suitably be selected in the scope of not damaging effect of the present invention in the conjugated diolefin polymer, is generally more than 40% mole, is preferably more than 60% mole, more preferably more than 80% mole.This content is few, then is difficult to improve the cyclisation rate, and the rerum natura that is difficult to obtain to expect is improved effect.

The polymerization of conjugated diolefin polymer can carry out according to conventional method, for example, it is always known catalyst such as polymerization catalyst, lithium alkylide polymerization catalyst or catalysts for radical polymerization as the Ziegler of catalyst component that use contains titanium, is undertaken by polymerisation in solution or emulsion polymerisation.

The object lesson of described conjugated diolefin polymer has natural rubber (NR), butadiene-styrene rubber (SBR), polyisoprene rubber (IR), polybutadiene rubber (BR), isoprene/isobutene copolymer rubber (IIR), ethylene/propylene/diene class copolymer rubber, butadiene/isoprene copolymer rubber (BIR) etc.Wherein, preferred polyisoprene rubber (IR) and polybutadiene rubber (BR).

The cyclisation of conjugated diolefin polymer is reacted it and is carried out usually by conjugated diolefin polymer is dissolved in the varsol in the presence of acid catalyst.

Acid catalyst so long as in the cyclization usually used catalyst get final product, for example can be sulfuric acid; Fluoro methanesulfonic acid, Difluore methane-sulfonic acid, p-methyl benzenesulfonic acid, xylene monosulfonic acid, have the organic sulfonic acid and the organic sulfonic acid compounds such as acid anhydrides or Arrcostab thereof such as alkyl benzene sulphonate of the alkyl of carbon number 2-16; Metal halide classes such as boron trifluoride, boron chloride, butter of tin, titanium tetrachloride, aluminium chloride, monochlor(in)ate diethyl aluminum, tonsilon ammonium, aluminium bromide, Antimony pentachloride, tungsten hexachloride, iron chloride; Or the like.These acid catalysts can use separately, also can be used in combination.Wherein, preferred organic sulfoacid compound, more preferably p-methyl benzenesulfonic acid.

The consumption of acid catalyst is that per 100 parts by weight of conjugated diene polymer are generally the 0.05-10 weight portion, preferred 0.1-5 weight portion, more preferably 0.3-2 weight portion.

Used varsol in the reaction is not so long as hinder the solvent of cyclization and get final product, and there is no particular limitation as to it, for example can be aromatic hydrocarbons such as benzene,toluene,xylene, ethylo benzene; Aliphatic hydrocarbons such as pentane, n-hexane, normal heptane, normal octane; Clicyclic hydrocarbon such as pentamethylene, cyclohexane or the like.Wherein, preferred boiling point is the solvent more than 70 ℃.The solvent that can be used for the polymerisation of conjugated diolefin polymer directly can be used, in this case, can in the polymerization liquid after finishing polymerization, add acid catalyst.

The consumption of solvent is the solid component concentration of conjugated diolefin polymer to be reached be generally 5-60% weight the scope of preferred 20-40% weight.

Cyclization can carry out under any pressure such as pressurization, decompression or atmospheric pressure, but consider from the simplicity of operation, preferably under atmospheric pressure carry out, wherein under dry gas stream, particularly under the atmosphere of drying nitrogen or dry argon gas, carry out, can suppress the side reaction that causes by moisture.

Reaction temperature and reaction time can carry out according to conventional method, and reaction temperature is generally 50-150 ℃, are preferably 80-110 ℃.Reaction time is generally 0.5-10 hour, is preferably 2-5 hour.

The cyclized product of conjugated diene polymer that obtains as mentioned above can pass through conventional method usually, makes the cyclization catalyst inactivation, removes the cyclization catalyst residue then, removes atent solvent, obtains solid matter.

For the derivative of above-mentioned cyclized product of conjugated diene polymer, can use with the compound that contains polar group and in above-mentioned cyclized product of conjugated diene polymer, import the material behind the polar group by modified-reaction.

Be used for the compound that contains polar group of modified-reaction so long as can import the compound of polar group to cyclized product of conjugated diene polymer, then there is no particular limitation as to it, for example can use have anhydride group, the ethylenically unsaturated compounds of carboxyl, hydroxyl, thiol base, ester group, epoxy radicals, amino, acylamino-, cyano group, silicyl, halogen isopolarity group.

Consider that from the effect of improving preferred polar group is anhydride group, carboxyl, hydroxyl, ester group, epoxy radicals, amino, more preferably anhydride group, carboxyl, hydroxyl to film adherability.

Example with compound of anhydride group or carboxyl has ethylenically unsaturated compounds such as maleic anhydride, itaconic anhydride, aconitic anhydride, norbornene dicarboxylic acids acid anhydride, acrylic acid, methacrylic acid, maleic acid.Wherein, from viewpoint reactive, economy, preferably use maleic anhydride.

The example that contains the compound of hydroxyl has the hydroxyalkyl acrylate class of unsaturated acids such as (methyl) acrylic acid 2-hydroxy methacrylate, (methyl) acrylic acid 2-hydroxy propyl ester; N-methylol (methyl) acrylamide, N-(2-hydroxyethyl) (methyl) acrylamide etc. have the unsaturated acyl amine of hydroxyl; Poly-(alkylidene) diol monoester class of unsaturated acids such as polyethylene glycol one (methyl) acrylate, polypropylene glycol one (methyl) acrylate, poly-(ethylene glycol/propylene glycol) (methyl) acrylate; The polyol monoesters class of unsaturated acids such as glycerine one (methyl) acrylate; Or the like.Wherein, the hydroxyalkyl acrylate class of preferred unsaturated acids, preferred especially acrylic acid 2-hydroxy methacrylate, 2-hydroxyethyl methacrylate.

Other example that contains the ethylenically unsaturated compounds of polar group has (methyl) methyl acrylate, (methyl) ethyl acrylate, (methyl) butyl acrylate, (methyl) glycidyl acrylate, (methyl) acrylic acid dimethylamino ethyl ester, (methyl) acrylic acid dimethylamino propyl ester, (methyl) acrylamide, (methyl) acrylonitrile etc.

The method that the compound that will contain polar group is imported cyclized product of conjugated diene polymer is not particularly limited, and under the situation of addition ethylenically unsaturated compounds, can be undertaken by the known reactions that is commonly referred to alkene addition reaction or graft polymerization reaction.

This addition reaction is reacted in the presence of radical initiator as required and is carried out by making cyclized product of conjugated diene polymer and the compound that contains polar group.The example of radical initiator has peroxides such as di-t-butyl peroxide, dicumyl peroxide, benzoyl peroxide, t-butyl peroxybenzoate, methyl ethyl ketone peroxide; Azodiisobutyronitrile, 2, azo nitriles such as 2 '-azo two (2 Methylpropionic acid) dimethyl ester; Or the like.

Addition reaction can be carried out with solid state shape, also can carry out with solution state, but for control reaction easily, preferably carry out with solution state.Solvent for use for example can be with above-mentioned cyclization in the same solvent of used varsol.

Can suitably select to contain the consumption of the compound of polar group, the ratio of the polar group that is imported is the 0.1-200 mM with respect to the thermoprene after every 100g modification usually, is preferably the 1-100 mM, more preferably 5-50 mM scope.

The reaction that imports polar group can be carried out under any pressure such as pressurization, decompression or atmospheric pressure, but consider from the simplicity of operation, preferably under atmospheric pressure carry out, wherein, under dry gas stream, particularly under the atmosphere of drying nitrogen or dry argon gas, carry out, can suppress the side reaction that causes by moisture.

Reaction temperature and reaction time can determine that reaction temperature is generally 30-250 ℃, is preferably 60-200 ℃ according to conventional method, and the reaction time is generally 0.5-5 hour, is preferably 1-3 hour.

Thermoprene can also contain additives such as filler, antistatic additive, age resistor, lubricant, crosslinking agent, antiblocking agent, colouring agent, opacifier, ultra-violet absorber as required.

Priming coat contains above-mentioned thermoprene as neccessary composition, but, can contain other component of polymer such as acrylic resin, polyurethane resin, epoxy resin, melmac, alkyd resins, chlorinated alkenes resin, silicon rubber, acrylic rubber according to the kind of polymeric substrate or the kind of film; Additives such as pigment, dyestuff, filler, age resistor, ultra-violet absorber, defoamer, thickener, dispersant, surfactant or the like.

Thickness to the priming coat in this programme is not particularly limited, and is generally 0.1-200 μ m, is preferably 0.5-100 μ m, and more preferably 1-100 μ m is preferably 1-50 μ m especially, most preferably is 5-50 μ m.

The polymer that constitutes the polymeric substrate in this programme can be for example thermoplastic resin, cured resin, elastomer etc.

The example of thermoplastic resin has hydrocarbon resins, polyester resin, polyamide-based resin, polyimide based resin, PEI resinoid, polysulfones resin, polyether sulfone resin, polyether-ether-ketone resinoid, polycarbonate resin, polyvinyl butyral resin, polyarylate (resin etc. of Port リ ア リ レ-ト).

The example of cured resin has acrylic resin, phenolic resins, cresol resin, Lauxite, melmac, alkyd resins, furane resins, unsaturated polyester resin, epoxy resin, polyurethane resin etc.

Curing mode can be for example to be cured by irradiation ultraviolet radiation or electron ray isoreactivity ray, or by heating monomer polymerization is solidified in the presence of catalyst, perhaps two kinds of solution is mixed the back heating and makes its curing or the like mode.

Elastomeric example has vulcanized rubbers such as natural rubber, polybutadiene rubber, butadiene-styrene rubber, acrylonitrile/butadiene rubber, olefin hydrocarbons thermoplasticity elastic body, styrene analog thermoplastic elastomer, polyesters thermoplastic elastomer (TPE), polyamide-based thermoplastic elastomer (TPE) etc.

In the above-mentioned polymer, can significantly improve the film adherability of the polymeric substrate that forms by non-polar polymer.Such non-polar polymer for example has hydrocarbon resins, wherein preferred chain olefine kind resin and cyclic olefin resinoid.

The object lesson of chain olefine kind resin has ethene, propylene, butylene etc. to have the alpha-olefin homo or the copolymer of 2-4 carbon atom.Wherein, from the angle of versatility, preferably polyethylene and acrylic resin, more preferably acrylic resin.

Acrylic resin is so long as polymer or the copolymer that is formed by the monomer polymerization that with the propylene is main component, then it being not particularly limited, for example can be Noblen, propylene-ethylene random copolymer, propylene/alpha-olefins random copolymer, propylene/ethylene/alpha-olefin terpolymer etc.

The example of cyclic olefin resinoid has norbornene resin of being put down in writing in the Japanese kokai publication hei 7-231928 communique etc.Such norbornene resin is to be polymerized with the material that contains the norborneol vinyl monomer at least, for example open loop (being total to) polymer of (i) norborneol vinyl monomer and the resin that carried out polymer modifications such as maleic acid addition, cyclopentadiene addition as required; (ii) above-mentioned (i) carried out resin after the hydrogenation; The resin that the addition polymerization of norborneol vinyl monomer is formed; (iv) make resin that olefin monomer addition copolymerizations such as norborneol vinyl monomer and ethene or alpha-olefin form etc.Polymerization and method for hydrogenation can carry out according to conventional method.

The example of norborneol vinyl monomer has ENB and alkyl and/or alkylidene radical substituent, for example 5-methyl-2-ENB, 5-dimethyl-2-ENB, 5-ethyl-2-ENB, 5-butyl-2-ENB, 5-ethidine-2-ENB etc. and their halogen isopolarity group substituent; Dicyclopentadiene, 2,3-dihydro dicyclopentadiene etc.; Dimethano octahydro naphthalene, its alkyl and/or alkylidene radical replace body and halogen isopolarity group replaces body, 6-methyl isophthalic acid for example, 4:5,8-dimethano-1,4,4a, 5,6,7,8,8a-octahydro naphthalene, 6-ethyl-1,4:5,8-dimethano-1,4,4a, 5,6,7,8,8a-octahydro naphthalene, 6-ethidine-1,4:5,8-dimethano-1,4,4a, 5,6,7,8,8a-octahydro naphthalene, 6-chloro-1,4:5,8-dimethano-1,4,4a, 5,6,7,8,8a-octahydro naphthalene, 6-cyano group-1,4:5,8-dimethano-1,4,4a, 5,6,7,8,8a-octahydro naphthalene, 6-pyridine radicals-1,4:5,8-dimethano-1,4,4a, 5,6,7,8,8a-octahydro naphthalene, 6-methoxycarbonyl-1,4:5,8-dimethano-1,4,4a, 5,6,7,8,8a-octahydro naphthalene etc.; The addition product of cyclopentadiene and tetrahydro indenes etc.; The trimer of cyclopentadiene and tetramer, for example 4,9:5,8-dimethano-3a, 4,4a, 5,8,8a, 9,9a-octahydro-1H-benzindene, 4,11:5,10:6,9-trimethano-3a, 4,4a, 5,5a, 6,9,9a, 10,10a, 11,11a-ten dihydros-1H-cyclopenta anthracene or the like.

The weight average molecular weight that can be used for the norbornene resin of this programme by being that gel permeation chromatography (GPC) method of solvent is measured with toluene or cyclohexane, is generally 1,000-1, and 000,000, be preferably 10,000-500,000, more preferably 20,000-100,000.Weight average molecular weight is too small, the physical strength variation of polymeric substrate then, on the contrary excessive, then be difficult to carry out molding sometimes.

When norbornene resin be the ring-opening polymerization polymer of norborneol vinyl monomer after hydrogenation, obtain resin the time, from considerations such as resistant to thermal aging, anti-light agings, preferably its hydrogenation ratio is more than 90%, more preferably more than 95%, is preferably more than 99% especially.

Above-mentioned polymer can be distinguished use separately, also can be used in combination of two or more.

Polymeric substrate as required, can also contain additives such as filler, antistatic additive, age resistor, lubricant, crosslinking agent, anti-blocking agent, colouring agent, opacifier, ultra-violet absorber except that above-mentioned polymer.

Shape to polymeric substrate is not particularly limited, and according to final products, can be spherical, bar-shaped, cylindric, tabular, sheet, different shape such as membranaceous.

Polymeric substrate can be by using after the always known molding methods moulding.Molding methods for example has extrusion molding, casting method, rolling process, vacuum molding, injection moulding, film blowing, blow moulding etc.

The molded item of polymeric substrate for example has film forming goods, injection-molded item, extrudate, vacuum forming goods, blow-molded article etc.Wherein, can preferably use film forming product and injection-molded item.

The film forming product can be the non-stretched films by extrusion molding or the moulding of casting method, also can be, oriented films that drawing process to aforementioned non-stretched film further stretch form such as stretch tight posture simultaneously biaxial stretch-formed, bobbin formula simultaneously biaxial stretch-formed biaxial stretch-formed one by one by uniaxial tension, the posture that stretches tight.Wherein, can preferably use oriented film.

The thickness of film can suitably be selected according to purposes, is generally 1-1,000 μ m, preferred 5-500 μ m, more preferably 10-200 μ m.

Fabric width and length to film are not particularly limited, and can suitably select according to purposes.

Film in this programme is to become the laminated film that forms of embrane method on the priming coat surface by dry type.

In this programme, dry type becomes embrane method to typically refer to make the method for gasification backs such as metal, metal oxide, organic matter in the substrate surface film forming.This method can be divided into physical film deposition method and chemical membrane method.

The physical film deposition rule is if any vacuum evaporating method, sputtering method, ion plating method, ion implantation, ion beam sputtering method, plasma ion injection method etc.

The chemical membrane rule is if any hot CVD method, optical cvd method, plasma CVD method chemical vapour deposition techniques (CVD) such as (Microwave Plasma CVD Method, high frequency CVD methods).

The material of film for example can be metals such as aluminium, zinc, nickel, zirconium, gold, copper, tin, indium, titanium, chromium; Metal oxides such as silica, aluminium oxide, magnesia, zirconia; Metal nitrides such as SiN, CrN, TiN, TiAlN; With C _xH _y(comprising amorphous carbon film) is the composition of representative etc.In these materials, can significantly improve the film adherability of amorphous carbon film.

Amorphous carbon film is described herein.Amorphous carbon film is the carbon film that can not know the amorphous state that shows its crystalline texture by X-ray diffraction, or perhaps combines the hydrocarbon film of hydrogen in this carbon film on the not bonding position of existing carbon.

The formation of amorphous carbon film can be carried out according to conventional method, for example can adopt disclosed method in the following Japanese patent gazette: the spy opens flat 5-221691 communique, Te Kaiping 11-70152 communique, Te Kaiping 11-92935 communique, Te Kaiping 11-102518 communique, Te Kaiping 11-246975 communique, the spy opens the 2000-117881 communique, the spy opens the 2000-272156 communique, the spy opens the 2001-180700 communique, the spy opens the 2001-232714 communique, the spy opens the 2001-240115 communique, the spy opens the 2001-310412 communique, the spy opens 2001-316489 communique etc.

Concrete formation method for example has chemical membrane methods such as physical film deposition methods such as ion plating method, sputtering method, ion beam sputtering method, plasma ion injection method or plasma CVD method, Microwave Plasma CVD Method, high frequency CVD method.These methods are to produce plasma in film formation device, make the unstrpped gas ionization or excite the method for unstrpped gas, for example have pair unstrpped gas to apply DC voltage and carry out method that plasma decomposes, apply high frequency and carry out method that plasma decomposes, carry out method that plasma decomposes, carry out the method for thermal decomposition etc. by the electron cyclotron resonance heating by microwave discharge.Wherein, when wanting to accelerate film forming speed and being lowered into film temperature, preferably adopt microwave plasma method or electron cyclotron resonance method, when large-area substrate surface film forming, preferably adopt the high-frequency plasma method.

The unstrpped gas of amorphous carbon film can be used the gas that contains carbon atom and hydrogen atom usually, for example paraffinic gases such as methane, ethane, propane, butane, pentane, hexane; Alkenes gases such as ethene, propylene, butylene, amylene; Alkane such as pentadiene, butadiene dienes gas; Alkyne such as acetylene, allylene hydrocarbon gas; Aromatic hydrocarbons gases such as benzene,toluene,xylene, indenes, naphthalene, phenanthrene; Cycloalkane gases such as cyclopropane, pentamethylene, cyclohexane; Alcohols such as methyl alcohol, ethanol gas; Ketone such as acetone, butanone gas; Gaseous aldehyde such as formaldehyde, acetaldehyde etc.These unstrpped gases can be used separately, also can be used in combination of two or more.

Other unstrpped gas can be for example to contain the gas of above-mentioned carbon atom and hydrogen atom and the mist of rare gas; The gas that CO gas, carbon dioxide etc. only are made of carbon atom and oxygen atom and the mist of above-mentioned gas; The gas that CO gas, carbon dioxide etc. only are made of carbon atom and oxygen atom and the mist of hydrogen; The gas that CO gas, carbon dioxide etc. only are made of carbon atom and oxygen atom and mist of oxygen or steam etc.

Can according to the kind of the kind of used film forming device, mist with become film pressure etc., suitably select hydrogen, oxygen (oxygen-containing gas), the combined amount of rare gas in above-mentioned mist.By selecting these conditions, hydrogen atom concentration contained in the formed amorphous carbon film and concentration of oxygen atoms can be adjusted to desirable value.

Used carbon source when forming amorphous carbon film by the ion beam sputtering method can be the solid of carbon allotropes such as graphite, diamond.These carbon sources can be arranged in the plasma under hydrogen or the rare gas atmosphere and use.

Can confirm the amorphous carbon film that on substrate surface, forms by said method by the raman spectroscopy method.Hydrogen in the amorphous carbon film and concentration of oxygen atoms can pass through SIMS (secondary ion mass spectrometry) and confirm.

Thickness to film is not particularly limited, and is generally 1nm-100 μ m, is preferably 10nm-10 μ m.

When film is amorphous carbon film, can suitably select its thickness according to application target, if but blocked up, then will might occur because of the internal stress of film peeling off or distortion etc.,, be preferably below the 50 μ m so be generally below the 100 μ m, more preferably below the 10 μ m, most preferably be below the 5 μ m; Otherwise if thin excessively, then the function of film will reduce, so be generally more than the 0.0001 μ m, be preferably more than the 0.001 μ m, more preferably more than the 0.01 μ m, most preferably be more than the 0.05 μ m.

By selecting the material of film, for example can obtain to have coloring, disguise, smooth property, adhesion inhibiting properties, antistatic behaviour, gas barrier property, the steam that blocks water, water-resistance, hydrophily, mar proof, antifog property, the easy laminates of function such as record property, extinction.

Film can be to form on the whole faces of surface of polymer substrates, also can partly form, and perhaps also can form specific pattern form.

The laminates of this programme can be further to become embrane method to form the goods of the film of one or more layers and this film unlike material by dry type on the surface of above-mentioned film.

The manufacture method of the laminates of this programme is characterised in that: the primer that contains thermoprene in the coating of the surface of polymeric substrate, surface at the aforementioned polymer base material forms priming coat, become the embrane method laminate film on aforementioned priming coat surface by dry type then, wherein said thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof.

In this programme, at first be the primer that contains aforementioned thermoprene in the coating of the surface of polymeric substrate.

Primer normally with aforementioned thermoprene and the additive that mixes as required be dissolved or dispersed in the solvent and the coating that forms.To this moment used solvent be not particularly limited, can be aliphatic hydrocarbon solvents such as pentane, hexane, heptane for example; Ester ring type varsols such as pentamethylene, cyclohexane, hexahydrotoluene; Aromatic hydrocarbons solvents such as benzene,toluene,xylene; Ketones solvent such as methyl ethyl ketone, methyl iso-butyl ketone (MIBK); Esters solvent such as ethyl acetate, propyl acetate; Alcohols solvents such as ethanol, propyl alcohol, butanols; Ether solvent such as diethyl ether, butyl oxide; Halogen such as chloroform, dichloroethanes solvent; Water etc.In these solvents,, preferably use aliphatic hydrocarbon solvent, ester ring type varsol, aromatic hydrocarbons solvent, esters solvent, ketones solvent from dissolubility and volatility equal angles.

Solid component concentration in the above-mentioned primer is not particularly limited, is generally 0.1-50% weight, be preferably 0.5-40% weight, more preferably 1-30% weight.The viscosity of primer has a great difference with coating process, but is generally the 0.01-100dPas scope.

Coating process to primer is not particularly limited, and can adopt always known method.

Coating process for example has woodburytype, toppan printing, lithography, gravure offset, silk screen print method, hectographic printing method, does various print processes such as hectographic printing method, ink jet printing method, videograph; Spin-coating method, rolling method, コ Application マ コ-ト method, grooved roll rubbing method, micro groove roller rubbing method, flow coat method, knife coating, air knife knife coating, bar type rubbing method, touch sumble, lip formula (lip) rubbing method, mouthful pattern rubbing method, spraying process, dip coating etc.

Behind the coating primer, wait by heating usually and make solvent evaporates.When primer during, can shine dynamic rays and make its curing by ultraviolet ray or electron ray isoreactivity actinic radiation-curable.

After the aforementioned polymer substrate surface forms priming coat, become embrane method at aforementioned priming coat surface laminate film as mentioned above by dry type.

Can become the kind of embrane method, the material of film and the thickness of film according to the dry type that is adopted, suitably select dry type to become the condition of embrane method.

B. alternative plan

The laminates of alternative plan is characterised in that to have: mix thermoprene and the polymeric substrate that obtains in the polymer in-mold moulding material, wherein said thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof; Surface at the aforementioned polymer base material becomes the laminated film that forms of embrane method by dry type.

In this programme used thermoprene can use with first scheme in the rubber phase that illustrates with material.

Used polymeric substrate is to mix above-mentioned thermoprene and the base material that forms in the polymer in-mold moulding material in this programme.With respect to 100 parts by weight polymer moulding materials, the combined amount of thermoprene is generally the 0.1-50 weight portion, is preferably the 0.5-20 weight portion, more preferably the 1-10 weight portion.Combined amount very little, then the cohesive of film has the trend of variation, otherwise too many, causes sometimes that then the mechanical strength of polymeric substrate descends.

As the polymer that constitutes above-mentioned polymer in-mold moulding material, can use the polymer phase that illustrates in the polymeric substrate item with above-mentioned first scheme with material.

The polymer in-mold moulding material as required, can also contain additives such as filler, antistatic additive, age resistor, lubricant, crosslinking agent, anti-blocking agent, colouring agent, opacifier, ultra-violet absorber except that above-mentioned polymer.

Be not particularly limited for the method for in the polymer in-mold moulding material, mixing thermoprene, can adopt the melt kneading method usually.

The shape of polymeric substrate, molding methods, moulding article, thickness etc. are all identical with content described in first scheme, so omit its explanation here.

Film in this programme is to become the laminated film of embrane method on the surface of above-mentioned polymeric substrate by dry type, can use with first scheme in illustrated identical film.

By selecting the material of film, the laminates that can obtain to have various functions described in first scheme.And, the same with first scheme, can on whole of surface of polymer substrates, all form film, also can partly form film, perhaps also can form specific pattern form.

The laminates of this programme can be further to become embrane method to form the goods of the film of one or more layers and this film unlike material by dry type at aforementioned film surface.

The manufacture method of this programme laminates is characterised in that: mixed the surface that thermoprene forms polymeric substrate in the polymer in-mold moulding material, become the embrane method laminate film by dry type, wherein said thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof.

Can become the kind of embrane method, the material of film and the thickness of film according to the dry type that is adopted, suitably select dry type to become the condition of embrane method.

Laminates of the present invention can be used for various uses, automobile exterior components such as for example bumper, vehicle body angle bumper, bumper gas dam skirtboard, dashboard, car body side direction guard bar (side mall), hubcap, flow spoiler, door limit are ridden, peephole bracket; Automobile inside parts such as instrument board, control stick, button, dividing plate, door lining; Electric product parts such as connector, capping plug, kettle, refrigerator, ligthing paraphernalia, sound equipment instrument, office automated machine; Sundry goods such as multipurpose rack, storage case product; Gas barrier property packaging film material of fibre packings such as packaging for foodstuff such as cup face, cake, vegetables or shirt, T-shirt, tights etc. or the like.The film of having implemented metallising needing to be particularly preferred for the packagings for foodstuff such as chrisps of moisture resistance, resistance oxygen.

The present invention is not limited to above-mentioned embodiment.The foregoing description scheme is to illustrate of the present invention, if having with claims of the present invention in the identical in fact formation of technological thought put down in writing, realize the same purpose effect, then all belong to technical scope of the present invention.

Embodiment

Provide embodiment below, the present invention further is specifically described.If no special instructions, " part " and " % " in the then following record all is benchmark with weight.

Analyze and estimate following carrying out.

(1) weight average molecular weight of polymer (Mw)

By gel permeation chromatography (GPC) method, convert with the polystyrene standard value, obtain weight average molecular weight (Mw).

(2) the cyclisation rate of thermoprene

According to following (i) and the method (ii) put down in writing in the document, by ¹H-NMR measures the cyclisation rate of obtaining.

(i)M.a.Golub and J.Heller.Can.J.Chem， 41，937(1963)

(ii)Y.Tanaka and H.Sato，J.Polym.Sci：Poly.Chem.Ed.，17，3027(1979)

(3) the polar group amount in the modification thermoprene

Have the anhydride group of the maleic anhydride that comes from addition and the carboxyl that this anhydride group hydrolysis forms with maleic anhydride modified thermoprene.Measure the FFIR of this thermoprene, measure the peak intensity (1760-1780cm of anhydride group ^-1), obtain the content of anhydride group by calibration curve method.Same peak intensity (the 1700cm that measures carboxyl ^-1), by the content of calibration curve method mensuration carboxyl.

According to " benchmark grease analytical test method (Japanese oiling is learned association) " 2,4,9, the method for the last record of 2-83 is measured the hydroxyl value with the compound modified thermoprene that contains hydroxyl.Obtain amount of hydroxyl groups in the modification thermoprene by this hydroxyl value.

(4) cohesive (transmission electron microscope observation)

Get the section of laminate film with transmission electron microscope observation post, judge the cohesive of silicon oxide film by following benchmark.The result is as shown in table 1.

Zero: on observed whole section, silicon oxide film does not peel off.

*: on observed whole section, silicon oxide film peels off.

(5) gridiron pattern test

On sputtered films of bismuth, at interval respectively mark 11 lines of cut that intersect vertically mutually with cutter along direction in length and breadth with 1mm, form 100 foursquare gridiron patterns of 1mm, paste commercially available glassine paper and paste band (the ponding chemistry is made), Continuous pressing device for stereo-pattern along drawing strip off perpendicular to the direction on sputtered films of bismuth surface, is shown with grid numerical table unstripped in 100 lattice.

(synthesis example 1)

In the voltage-resistant reactor that agitator, thermometer, reflux condensing tube and nitrogen ingress pipe are housed, pack into 300 parts and cut into the tetragonal polyisoprene of 10mm (73% cis-1, Unit 4,22% anti-form-1, Unit 4,5% 3, the 4-unit, weight average molecular weight is 174,000) and 700 parts of toluene (polymer concentration 30%).Use the nitrogen replacement inside reactor, be heated to 80 ℃ then, under agitation make polyisoprene be dissolved in toluene fully, add 2.07 parts of p-methyl benzenesulfonic acid (anhydrous) then, carry out cyclization at 80 ℃.After about 4 hours, add 25% aqueous sodium carbonate that contains 0.8 part of sodium carbonate, cessation reaction.Stirring 30 minutes at 80 ℃, add 2 parts of filtration adjuvants (diatomite) then, is the glass fibre filter (GA-100: ア De バ Application テ Star Network Toyo Co., Ltd. makes) of 1 μ m with the aperture, removes catalyst residue.

In this solution, add 0.3 part of age resistor (manufacturing of Irganox 1010:Chiba SpecialtyChemicals company), remove toluene at 160 ℃ then, when the solid component concentration of solution reaches 70-75% weight, it is flowed in fluororesin-coated canister, at 75 ℃ of drying under reduced pressure, obtain thermoprene A.A analyzes to the gained thermoprene, and the result is as shown in table 1.

(synthesis example 2)

Use has 68% cis-1, Unit 4,25% anti-form-1, Unit 4,7% 3,4-unit and weight average molecular weight are 92,100 polyisoprene, p-methyl benzenesulfonic acid (was carried out reflux dewatering in toluene, amount of moisture is the following material of 150ppm) consumption become 2.81 parts, and add the 25% aqueous sodium carbonate cessation reaction that contains 1.08 parts of sodium carbonate, in addition, with synthesis example 1 the same operation, obtain thermoprene B.B analyzes to the gained thermoprene, and the result is as shown in table 1.

(synthesis example 3)

In the voltage-resistant reactor that agitator, thermometer, reflux condensing tube and nitrogen ingress pipe are housed, pack into 300 parts and cut into the tetragonal polyisoprene of 10mm (70% cis-1, Unit 4,24% anti-form-1, Unit 4,6% 3, the 4-unit, weight average molecular weight is 141,000) and 700 parts of toluene (polymer concentration 30%).Use the nitrogen replacement inside reactor, be heated to 80 ℃ then, under agitation make polyisoprene be dissolved in toluene fully, add 2.69 parts of p-methyl benzenesulfonic acid (anhydrous) then, carry out cyclization at 80 ℃.After about 4 hours, add 25% aqueous sodium carbonate that contains 1.03 parts of sodium carbonate, cessation reaction.Stirring 30 minutes at 80 ℃, add 2 parts of filtration adjuvants (diatomite) then, is the glass fibre filter (GA-100: ア De バ Application テ Star Network Toyo Co., Ltd. makes) of 1 μ m with the aperture, removes catalyst residue.

In this solution, add 0.3 part of age resistor (manufacturing of Irganox 1010:Chiba SpecialtyChemicals company), remove toluene at 160 ℃ then, when the solid component concentration of solution reaches 70-75% weight, add 9 parts of maleic anhydrides, make it 180 ℃ of reactions 1 hour.After the reaction, flow down, remove unreacted maleic anhydride and toluene,, obtain modification thermoprene C then at 75 ℃ of drying under reduced pressure at 180 ℃, nitrogen.C analyzes to gained modification thermoprene, and the result is as shown in table 1.

(synthesis example 4)

In the voltage-resistant reactor that agitator, thermometer, reflux condensing tube and nitrogen ingress pipe are housed, pack into 300 parts and cut into the tetragonal polyisoprene of 10mm (68% cis-1, Unit 4,25% anti-form-1, Unit 4,7%3, the 4-unit, weight average molecular weight is 92,100) and 700 parts of toluene (polymer concentration 30%).Use the nitrogen replacement inside reactor, be heated to 80 ℃ then, under agitation make polyisoprene be dissolved in toluene fully, add 2.07 parts of p-methyl benzenesulfonic acid (anhydrous) then, carry out cyclization at 80 ℃.After about 4 hours, add 25% aqueous sodium carbonate that contains 0.8 part of sodium carbonate, cessation reaction.Stirring 30 minutes at 80 ℃, add 2 parts of filtration adjuvants (diatomite) then, is the glass fibre filter (GA-100: ア De バ Application テ Star Network Toyo Co., Ltd. makes) of 1 μ m with the aperture, removes catalyst residue.

In this solution, add 0.3 part of age resistor (manufacturing of Irganox 1010:Chiba SpecialtyChemicals company), remove toluene at 160 ℃ then, when the solid component concentration of solution reaches 50-60% weight, add 15 parts of hydroxy-ethyl acrylates, 1.5 parts of azo series initiators ACHN (1,1-azo two-1-cyclohexane formonitrile HCN), make it 140 ℃ of reactions 1 hour.After the reaction, flow down, remove unreacted hydroxy-ethyl acrylate and toluene, it is flowed in fluororesin-coated canister,, obtain modification thermoprene D at 75 ℃ of drying under reduced pressure at 140 ℃, nitrogen.D analyzes to gained modification thermoprene, and the result is as shown in table 1.

A. the laminates of first scheme

(embodiment 1-4)

Thermoprene A-D is dissolved in the mixed solution of toluene/methyl ethyl ketone=8/2 (weight ratio), and making its concentration is 20%, makes primer.

100 parts of polypropylene (F-200S: Idemitsu Petrochemical Co., Ltd. makes) and 0.01 part of Irganox 1010:(Chiba Specialty Chemicals company are made) mix with Henschel mixer, use double screw extruder 200 ℃ of melt kneading then, obtain particle.With this particle single screw extrusion machine, under the condition of 250 ℃ of resin temperatures, 30 ℃ of chill-roll temperature, extrude from many material road T die head, obtain the sheet material of thickness 1000 μ m.This sheet material is longitudinally carried out 5 times of stretchings with the draw roll that is heated to 125 ℃, and 10 times of stretchings are laterally carried out in the edge in the stenter that 155 ℃ of hot air circulation are arranged then, 70 ℃ of thermal finalizations 2 seconds, obtain biaxially oriented film again.The thickness of film is 25 μ m.

The above-mentioned various primers of coating on the one side of this biaxially oriented film, making its thickness is 10-20 μ m, 80 ℃ of dryings.

Use coiling type vacuum evaporating device, as depositing materials, on the primer coated face of gained film, carry out spraying plating, 8 * 10 with the high-frequency heating method with SiO (manufacturing of Sumitomo シ チ Star Network ス Co., Ltd.) ^-5The silicon oxide film of laminated thickness 25nm under the pressure condition of holder.

Observe the cohesive of estimating silicon oxide film on the gained laminate film by transmission electron microscope.The result is as shown in table 1.

(comparative example 1)

Do not use primer, the same with embodiment 1, obtained the laminate film of silicon oxide film laminated.Observe the cohesive of estimating silicon oxide film on this laminate film by transmission electron microscope.The result is as shown in table 1.

Table 1

(embodiment 5)

Modification thermoprene C is dissolved in the mixed solvent of toluene/ethyl acetate=3/1 (weight ratio), and concentration is 2%, makes primer.

With thermoplasticity saturated norbornene resinoid (ZEONEX180, number-average molecular weight about 28,000, glass transition temperature is 140 ℃, Zeon Corp makes) particle 90 ℃ of dryings 3 hours, carry out injection moulding for 290 ℃ with 100 ℃ of mold temperatures, resin temperature then, obtain the molded plate of 2mm * 50mm * 50mm.

On above-mentioned molded plate, be coated with above-mentioned primer, at 80 ℃ of heat dryings with spinner.The thickness of priming coat is about 5 μ m.

By adopting the sputtering method of 13.56MHz high frequency electric source, on the surface of this priming coat, form the silica (SiO of thickness 30nm _x) film.Membrance casting condition is that to adopt silicon with purity 99.99% be target and reactive sputtering method oxygen, and the pressure during film forming is 0.2Pa, and input power is 120W, film forming 5 minutes.This laminates 90 ℃ of heat treatments 60 minutes, is put and is chilled to room temperature.

By the cohesive of silicon oxide film on the gridiron pattern test evaluation gained test film, be 100, the cohesive excellence.

(comparative example 2)

Do not use primer, the same with embodiment 5, be produced on the silica (SiO that has formed thickness 30nm on the molded plate _x) test film of film.By the cohesive of silicon oxide film on this test film of gridiron pattern test evaluation, be 0, silicon oxide film peels off fully, the cohesive extreme difference.

B. the laminates of alternative plan

(embodiment 6)

5 parts of thermoprene A, 95 parts of polypropylene (F-200S: Idemitsu Petrochemical Co., Ltd. makes) and 0.01 part of Irganox 1010:(Chiba Specialty Chemicals company are made) mix with Henschel mixer, use double screw extruder 200 ℃ of melt kneading then, obtain particle.With this particle single screw extrusion machine, under the condition of 250 ℃ of resin temperatures, 30 ℃ of chill-roll temperature, extrude from many material road T die head, obtain the sheet material of thickness 1000 μ m.This sheet material is longitudinally carried out 5 times of positions with the draw roll that is heated to 125 ℃ stretch, 10 times of stretchings are laterally carried out in the edge in the stenter that 155 ℃ of hot air circulation are arranged then, 70 ℃ of thermal finalizations 2 seconds, obtain biaxially oriented film again.The thickness of film is 25 μ m.

Use coiling type vacuum evaporating device, as depositing materials, on the surface of gained film, carry out spraying plating, 8 * 10 with the high-frequency heating method with SiO (manufacturing of Sumitomo シ チ Star Network ス Co., Ltd.) ^-5Under the pressure condition of holder, the silicon oxide film of laminated thickness 25nm.

Observe the cohesive of estimating silicon oxide film on the gained laminate film by transmission electron microscope.The result is as shown in table 2.

(embodiment 7-9)

Use (modification) thermoprene B-D to replace thermoprene A respectively, the same with embodiment 6, obtained the laminate film of silicon oxide film laminated.Observe the cohesive of estimating silicon oxide film on the gained film by transmission electron microscope respectively.The result is as shown in table 2 respectively.

(comparative example 3)

Do not mix thermoprene A, the combined amount of polypropylene (F-200S: Idemitsu Petrochemical Co., Ltd. make) is become 100 parts, in addition,, obtained the laminates of silicon oxide film laminated with embodiment 6 the same operations.Observe the cohesive of estimating silicon oxide film on this film by transmission electron microscope.Its result is as shown in table 2.

Table 2

As shown in Table 2, the polypropylene oriented film of unmixed thermoprene is the laminates (comparative example 3) with the cohesive extreme difference of silicon oxide film, and relative with it, the polypropylene oriented film that has mixed thermoprene of the present invention then is the laminates (embodiment 6-9) with the cohesive excellence of silicon oxide film.

C. other

Exemplify below and use the example of amorphous carbon film as film in first scheme and alternative plan, the present invention will be described in more detail.Analyze and estimate following carrying out.

(6) weight average molecular weight of polymer (Mw)

Obtain by method same as described above.

(7) the cyclisation rate of cyclized product of conjugated diene polymer (thermoprene)

Analyze by proton N MR, measure the peak area of the cyclization front and back of conjugated diolefin polymer respectively from the proton of two keys, being 100 before the cyclization, obtain the ratio of two keys remaining in the cyclisation thing, obtain cyclisation rate (%) by calculating formula=(in the 100-cyclisation thing remaining two key ratios).

(8) gel content of polymer

The 0.2g polymer was flooded 48 hours in 200ml toluene, obtain the weight rate (%) of the remaining not solvent components (drying solid composition) that is insoluble in the toluene then.

(9) the polar group amount in the modified conjugated diene base polymer cyclisation thing (modification thermoprene)

Obtain the carboxyl amount from acid number.

Acid number: according to " benchmark grease analytical test method " (Japanese oiling is learned association) 2,4, the method for 1-83 record is measured polymer-modified acid number.

(10) gridiron pattern test (adhesion test)

After substrate surface forms amorphous carbon film, on the amorphous carbon face, cut out the line of cut of 11 through base materials at interval with 2mm with cutter, and cut out 11 perpendicular crossing lines of cut equally, form 100 foursquare gridiron patterns of 2mm, sticking glass paper is pasted band on this gridiron pattern, peel off to experimenter's direction is at 45, remaining gridiron pattern number on the instrumentation coated face is estimated according to following three grades.

More than zero: 50/100

△：30/100-49/100

*: below 29/100, peel off during cutting, perhaps do not form amorphous carbon film.

(synthesis example 5)

With 300 parts of polyisoprene (73% cis-1,4-isoprene unit, 22% anti-form-1,4-isoprene unit, 5% 3, the 4-isoprene unit, weight average molecular weight is 174,000) cuts into the 10mm square, be equipped with in the voltage-resistant reactor of agitator, thermometer, reflux condensing tube and nitrogen ingress pipe with 700 parts of toluene inputs.Use the nitrogen replacement inside reactor, be heated to 80 ℃ then, under agitation make polyisoprene be dissolved in toluene.After the dissolving, add 2.07 parts of p-methyl benzenesulfonic acid (anhydrous) fully, solution is remained on 80 ℃, continue to stir and carry out cyclization.After about 4 hours, add 0.80 part of sodium carbonate and be dissolved in the formed aqueous solution in 4 parts of water, cessation reaction.Stirring 30 minutes at 80 ℃, add 2 parts of filtration adjuvants (diatomite) then, is that the filter of 1 μ m is removed catalyst residue with the aperture.

In this solution, add 0.3 part of age resistor (manufacturing of Irganox 1010:Chiba SpecialtyChemicals company), remove toluene while stirring at 160 ℃ then, when solid component concentration reaches 70%, it is flowed in the container that TFE makes.At 75 ℃ of drying under reduced pressure, obtain thermoprene E.

The weight average molecular weight of thermoprene E is 134,800, and the cyclisation rate is 74%, and gel content is 0%.

(synthesis example 6)

With 300 parts of polyisoprene (70% cis-1,4-isoprene unit, 24% anti-form-1,4-isoprene unit, 6% 3, the 4-isoprene unit, weight average molecular weight is 141,000) cuts into the 10mm square, be equipped with in the voltage-resistant reactor of agitator, thermometer and nitrogen ingress pipe with 700 parts of toluene inputs.Use the nitrogen replacement inside reactor, be heated to 80 ℃ then, under agitation make polyisoprene be dissolved in toluene.After the dissolving, add 2.69 parts of p-methyl benzenesulfonic acid (anhydrous) fully, solution is remained on 80 ℃, continue to stir and carry out cyclization.After about 4 hours, add 1.03 parts of sodium carbonate and be dissolved in the formed aqueous solution in 5.2 parts of water, cessation reaction.Stirring 30 minutes at 80 ℃, add 2 parts of filtration adjuvants (diatomite) then, is that the filter of 1 μ m is removed catalyst residue with the aperture.

In this solution, add 0.3 part of age resistor (manufacturing of Irganox 1010:Chiba SpecialtyChemicals company), remove toluene while stirring at 180 ℃ then, when solid component concentration reaches 70%, add 9.0 parts of maleic anhydrides, remain on this temperature, make its reaction 1 hour.Then, flow down at 180 ℃, nitrogen, remove unreacted maleic anhydride and toluene after, it is flowed in the container that TFE makes.It at 75 ℃ of drying under reduced pressure, is obtained modification thermoprene F.

The weight average molecular weight of modification thermoprene F is 113,800, and the cyclisation rate is 79%, and gel content is 0%.The carboxyl amount that adds among the modification thermoprene F is 38mmol with respect to the 100g polymer.

(embodiment 10-14)

The moulding material of polymer in-mold shown in the table 3 is carried out injection moulding, make two kinds of molded plates (thick 3mm * wide 50mm * long 80mm).

Table 3

Base material	The polymer in-mold moulding material
		X	Acrylic resin (J-3054HP: Idemitsu Petrochemical Co., Ltd. makes)
Y	The hydride (Tg=103 ℃, hydrogenation ratio is more than 99%) of the ring-opening polymerization polymer that constitutes by 15% weight diethylene tetracyclododecane unit and 85% weight dicyclopentadiene unit

Use thermoprene E and F, according to the prescription of primer shown in the table 4, mixed 10 minutes by homogenizer (dispersion machine), use dilution with toluene then, making flowability reach the time of flowing down is 13-14 second, makes two kinds of coating of primer E and F.The time that flows down described here is 20 ℃ the time of measuring according to No. 4 Ford agar diffusion methods of JIS K 5400 regulations that flows down.

Table 4

	Primer E	Primer F
			Primer prescription (part) thermoprene E thermoprene F titanium oxide dimethylbenzene	15 - 15 70	- 15 15 70

Water fully washs molded plate X and Y, and is dry then.With the spray gun of bore 1.0mm, under the expulsion pressure condition of 3.5-5.0MPa,, make that dried thickness is 10 μ m on the molded plate surface according to the primer of combination coating shown in the table 5.

Then, be unstrpped gas with the acetylene gas, degree of decompression 2 * 10 in the early stage ²Under the condition of Pa,, obtain forming the laminates of the amorphous carbon film that has thickness shown in the table 5 respectively on the priming coat surface by the plasma ion injection method.Laminates is carried out gridiron pattern (cohesive) test, and its result is as shown in table 5.

(comparative example 4)

Be not coated with the primer that contains thermoprene, in addition,, obtained forming the laminates of amorphous carbon film with embodiment 10 the same operations.This laminates is carried out gridiron pattern (cohesive) test, and its result is shown in table 5 and table 6.

Table 5

(embodiment 15 and 16)

According to mixing match shown in the table 6, each blending constituent is mixed by Henschel mixer, with this mixing portion double screw extruder (35mm φ) of packing into, mediate with screw rod revolution 200rpm at 200 ℃, obtain the particle of polymeric substrate composition.Then, with this particle injection moulding, make the molded plate of thick 3mm * wide 50mm * long 80mm.

With the acetylene gas is unstrpped gas, and degree of decompression 2 * 10 in the early stage ²Under the condition of Pa,, form the amorphous carbon film of thickness 1 μ m on above-mentioned molded plate surface, obtain required laminates by the plasma ion injection method.This laminates is carried out gridiron pattern (cohesive) test, and the result is as shown in table 6.

Table 6

^*1:J-3054HP (Idemitsu Petrochemical Co., Ltd.'s manufacturing)

^*2:Irganox 1010:(Chiba Specialty Chemicals company makes)

Be known as below the fact by table 5 and 6.

In comparative example 4, be not coated with primer, and form the laminates of amorphous carbon film, the cohesive extreme difference of its amorphous carbon film at the surface of polymer substrates that only forms by acrylic resin.

Compare with comparative example 4, have the laminates and the laminates that has mixed the polymeric substrate of thermoprene of the priming coat that contains thermoprene, the cohesive of its amorphous carbon film is excellent (embodiment 10-16) all.And even under the thicker situation of the thickness of amorphous carbon film, the cohesive of amorphous carbon film is excellent (embodiment 11-16) also.

Industrial applicability

Laminates of the present invention is suitable for the various purposes such as various containers, packing as having implemented the surface-treated plastic molded products such as decoration, gas barrier property, shading, chemical-resistant, corrosion resistance.

Claims (12)

1. laminates, this laminates has: mixed the polymeric substrate that thermoprene forms in the polymer in-mold moulding material, wherein said thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof; Surface at the aforementioned polymer base material becomes the laminated film that forms of embrane method by dry type.

2. the laminates of claim 1, the weight average molecular weight of wherein said thermoprene is 1,000-1,000,000.

3. claim 1 or 2 laminates, the cyclisation rate of wherein said thermoprene is more than 10%.

4. claim 1 or 2 laminates, the gel content of wherein said thermoprene is below 10% weight.

5. claim 1 or 2 laminates, the derivative of wherein said cyclized product of conjugated diene polymer is to import the derivative that forms behind the polar group with the compound that contains polar group by modified-reaction in cyclized product of conjugated diene polymer.

6. the laminates of claim 5, wherein said polar group are at least a anhydride group, carboxyl, hydroxyl, ester group, epoxy radicals and the amino group of being selected from.

7. the laminates of claim 5, the ratio of the polar group of wherein said importing is that every 100g thermoprene is the 0.1-200 mM.

8. claim 1 or 2 laminates, the combined amount of wherein said thermoprene is the 0.1-50 weight portion with respect to 100 parts by weight polymer moulding materials.

9. claim 1 or 2 laminates, the polymer that wherein constitutes the polymer in-mold moulding material is a hydrocarbon resins.

10. claim 1 or 2 laminates, the thickness of wherein said film is 1nm-100 μ m.

11. the laminates of claim 1 or 2, wherein said film are amorphous carbon film.

12. the manufacture method of a laminates, it is characterized in that: on the surface of polymer substrates that the mixing thermoprene forms in the polymer in-mold moulding material, become the embrane method laminate film by dry type, wherein said thermoprene is the cyclized product of conjugated diene polymer or derivatives thereof.