CN100546827C - Cylinder plain screen combined multipurpose apparatus and production technology thereof - Google Patents
Cylinder plain screen combined multipurpose apparatus and production technology thereof Download PDFInfo
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- CN100546827C CN100546827C CNB200710008652XA CN200710008652A CN100546827C CN 100546827 C CN100546827 C CN 100546827C CN B200710008652X A CNB200710008652X A CN B200710008652XA CN 200710008652 A CN200710008652 A CN 200710008652A CN 100546827 C CN100546827 C CN 100546827C
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Abstract
The present invention relates to a kind of cylinder plain screen combined multipurpose apparatus and production technology thereof, this equipment comprises the conduction band intermittent motion apparatus, it is characterized in that, be laid with the PLATE SCREAM PRINTING device from cloth intlet to the cloth outlet of conduction band intermittent motion apparatus, the ROTARY SCREAM PRINTING device, described PLATE SCREAM PRINTING device has the sliding support that row plain net flower version is installed, be located at the parallel movement and transmission mechanism of reciprocal traction of sliding support one side, with in order to the lifting support and the lift drive mechanism of parallel movement and transmission mechanism of reciprocal traction and sliding support to be installed, described ROTARY SCREAM PRINTING device has frame, being located on the rack rail can back and forth parallel mobile ROTARY SCREAM PRINTING support, with the reciprocal parallel movement and transmission mechanism in order to traction ROTARY SCREAM PRINTING support, described ROTARY SCREAM PRINTING support is provided with the ROTARY SCREAM PRINTING mechanism that can carry out continuous ROTARY SCREAM PRINTING.Production technology of the present invention is reasonable in design, can realize the efficient Joint Production of PLATE SCREAM PRINTING and ROTARY SCREAM PRINTING, thereby improves product specification.
Description
Technical field
The present invention relates to a kind of cylinder plain screen combined multipurpose apparatus and production technology thereof.
Background technology
In the prior art, I am called " patterned flocking cloth and process thereof and relevant devices ", the patent No. 85105763 in application on July 25th, 1985 name; Name in application on June 13rd, 1988 is called " equipment of continuous production of patterned flocking cloth ", application number 88103328.6, publication number CN1038415A again.More than two inventions all be to adopt the plain net form that base cloth is carried out PLATE SCREAM PRINTING to add the plain net gluing and carry out plain net color separation flocking again, just wherein the preceding paragraph invention is full manual production operation, consequent invention is that mechanization is operated automatically.Its common advantage is: PLATE SCREAM PRINTING precision height, printing quality is good, can carry out the color separation flocking by the plain net web plate after a gluing for the color separation flocking, facility compact, product success rate height.Its shortcoming is: (1) plain net is the motionless stamp in a batch (-type) cloth moving web plate location, can both reach ideal effect for seal common dye mill base and pigment printing paste, but for the very big Flock Adhesive of seal viscosity or rubber cement that the glue-line requirement for height arranged as golden green onion slurry, silver-colored green onion slurry, fluorescence rubber cement etc., can produce the rubber cement flower type position of having printed is impressed by the plain net screen frame, cause quality problems, having limited a lot of successional colored types can not produce, and is greatly limited; (2) plain net half tone color separation flocking output is very low.So I have applied for that on November 29th, 2006 name is called the utility model application of " equipment of gradation gluing and color separation flocking " again, application number 200620156392.1, this utility model application is to adopt the cylinder form to base cloth gradation gluing, color separation flocking, its advantage is: the ROTARY SCREAM PRINTING gluing is not subjected to restrictions such as flower type and rubber cement, and its color separation flocking is continuous, so PR is higher.Its shortcoming is: the stamp precision for meticulous colored type is not so good as plain net, after the color separation flocking to each color, all will make production line very long through just carrying out the color separation flocking of next color after oven dry, the cooling, the equipment investment height, and floor space is many.Because the different systems of two kinds of equipment, plain net and cylinder all have distinct separately the strengths and weaknesses, to so far, all there is unbridgeable separately limitation in its product, and both can't be compatible, also can't replace.
Summary of the invention
Primary and foremost purpose of the present invention is that a kind of cylinder plain screen combined multipurpose apparatus and production technology thereof will be provided, and makes that PLATE SCREAM PRINTING and ROTARY SCREAM PRINTING can integrations of operation on same production line; In addition, along with the extension of present device combination, favourable user produces more high-end product and increases more designs and varieties, and production output is significantly improved.
Cylinder plain screen combined multipurpose apparatus of the present invention; Comprise the conduction band intermittent motion apparatus; It is characterized in that; Be laid with PLATE SCREAM PRINTING device, reciprocating traction parallel moving round net textile printing device from cloth intlet to the cloth outlet of conduction band intermittent motion apparatus; Described PLATE SCREAM PRINTING device has the sliding support that row plain net flower version is installed; Be located at the reciprocal traction parallel transmission mechanism of sliding support one side; With in order to lifting support and the lift drive mechanism of reciprocal traction parallel transmission mechanism and sliding support to be installed
Described reciprocating traction parallel moving round net textile printing device has frame, being located on the rack rail can back and forth parallel mobile ROTARY SCREAM PRINTING support, with reciprocal parallel movement and transmission mechanism in order to traction ROTARY SCREAM PRINTING support, described ROTARY SCREAM PRINTING support is provided with the ROTARY SCREAM PRINTING mechanism that can carry out continuous ROTARY SCREAM PRINTING, described PLATE SCREAM PRINTING device is the drive motors of the parallel movement and transmission mechanism of traction back and forth, the drive motors of the reciprocal parallel movement and transmission mechanism of ROTARY SCREAM PRINTING support, be respectively servomotor with the drive motors of the cylinder rotation of ROTARY SCREAM PRINTING mechanism, the active length of the every flower version of described plain net flower version is equal with the cylinder girth that matches.
The production technology of cylinder plain screen combined multipurpose apparatus of the present invention:
1. drive by the conduction band intermittent motion apparatus and treat that Yin Jibu enters the PLATE SCREAM PRINTING zone, conduction band intermittent duty length once is the integral multiple of cylinder girth, treat that Yin Jibu enters the PLATE SCREAM PRINTING zone and at first carries out the plain net fine printing decoration, plain net will wholely rise after every printed one edition, and move a flower version position to the cloth intlet direction and print second edition down again, by that analogy to printed last version, the whole rise of the parallel movement and transmission mechanism of reciprocal traction of PLATE SCREAM PRINTING device and sliding support is also got back to original position, prepare the operation of following one-period, the conduction band intermittent motion apparatus drives the base cloth of having finished the plain net fine printing decoration again and moves conduction band intermittent duty length once to cloth outlet simultaneously
2. when driving, the conduction band intermittent motion apparatus treats just to enter the ROTARY SCREAM PRINTING zone after Yin Jibu has gone out the PLATE SCREAM PRINTING zone, treating on the Yin Jibu flower position to be stamped rubber cement by the cylinder of continuous running, the linear velocity of described cylinder rotation all the time will with the average running speed V of conduction band in an intermittent duty cycle
0Be consistent V
0=L/T, in the formula: L is a conduction band intermittent duty length once, T is the conduction band time in an intermittent duty cycle, comprise conduction band static time and the conduction band intermittent duty time once once at intermittence, the spot speed of ROTARY SCREAM PRINTING mechanism and the displacement of conduction band opposing parallel also must meet relational expression: V simultaneously
U=V
S-V
0,V in the formula
UBe the parallel mobile spot speed of cylinder, V
SBe the spot speed of conduction band operation, contain 0 speed of conduction band when static;
3. treat that when the conduction band intermittent motion apparatus drives the Yin Jibu intermittent duty goes out the ROTARY SCREAM PRINTING zone, finished plain net cylinder combination operation.
Main feature of the present invention is cylinder, plain net combination operation, not only rationally distributed, compact conformation, and performance that can maximum ROTARY SCREAM PRINTING and PLATE SCREAM PRINTING characteristics separately, make the product that utilizes this invention Joint Production can cater to the demand of high-end market more, and production output is significantly improved, and economic benefit is considerable.
Description of drawings
Fig. 1 is a cylinder plain screen combined multipurpose apparatus embodiment organigram of the present invention;
Fig. 2 is a partly organigram of PLATE SCREAM PRINTING device of the present invention;
Fig. 3 is the vertical view of PLATE SCREAM PRINTING device section construction of the present invention;
Fig. 4 is a reciprocating traction parallel moving round net textile printing device section construction schematic diagram of the present invention;
Fig. 5 is the vertical view of reciprocating traction parallel moving round net textile printing device section construction of the present invention;
Fig. 6 is cylinder plain screen combined multipurpose apparatus embodiment two cloth intlet section construction schematic diagrames of the present invention;
Fig. 7 is cylinder plain screen combined multipurpose apparatus embodiment two cloth outlet section construction schematic diagrames of the present invention;
Fig. 8 is a plain net color separation flocking plant structural representation of the present invention;
Fig. 9 is cylinder plain screen combined multipurpose apparatus embodiment three cloth intlet section construction schematic diagrames of the present invention;
Figure 10 is cylinder plain screen combined multipurpose apparatus embodiment three stage casing part organigrams of the present invention;
Figure 11 is cylinder plain screen combined multipurpose apparatus embodiment three cloth outlet section construction schematic diagrames of the present invention;
1 is sliding support and the union end that back and forth draws parallel movement and transmission mechanism among the above-mentioned figure; The 2nd, the PLATE SCREAM PRINTING device; The 3rd, the conduction band intermittent motion apparatus; The 4th, reciprocating traction parallel moving round net textile printing device; 5 is one group of hot-air seasoning device; The 6th, the cold wind cooling device; The 7th, back and forth draw Flock Adhesive device on the parallel mobile cylinder; The 8th, plain net color separation flocking plant; The 9th, rear and front end tensioning main driving wheel; The 10th, patch resin device on the conduction band; 11 is that one group of resin is scraped the water cutter; The 12nd, the washing brush case; The 13rd, spray sponge swab; The 14th, linear bearing; The 15th, cylindrical guide; The 16th, the synchronous in the same way servomotor that rotates; The 17th, the fixed pulley group; The 18th, the titanium alloy traction steel wire; The 19th, running block; The 20th, back and forth draw parallel movement and transmission mechanism connecting rod; The 21st, lift drive mechanism; The 22nd, lifting support; 23 are mounted in the line slideway on the lifting support; The 24th, the slide block that the sliding support below is fixedly connected; The 25th, the sliding support of row plain net flower version is installed; The 26th, plain net flower version; The 27th, the ROTARY SCREAM PRINTING frame; The 28th, can back and forth parallel mobile ROTARY SCREAM PRINTING support; The 29th, cylinder; The 30th, fuds fuddled net basket; The 31st, the fleece basket is planted in the location; The 32nd, the fuds fuddled case; The 33rd, secondary high-field electrode; The 34th, the earth polar; 35 is second group of hot-air seasoning device; 36 is second group of cold wind cooling device; The 37th, brushing suction device; 38 is second group of PLATE SCREAM PRINTING device.
The specific embodiment
Below in conjunction with accompanying drawing embodiments of the invention are elaborated.
Cylinder plain screen combined multipurpose apparatus embodiment of the present invention (as Fig. 1, Fig. 2, Fig. 3, Fig. 4, shown in Figure 5), comprise conduction band intermittent motion apparatus 3, it is characterized in that, be laid with PLATE SCREAM PRINTING device 2 and reciprocating traction parallel moving round net textile printing device 4 from cloth intlet to the cloth outlet of conduction band intermittent motion apparatus.Described PLATE SCREAM PRINTING device has the sliding support 25 that row plain net flower version is installed, be located at the parallel movement and transmission mechanism of reciprocal traction of sliding support one side, with lifting support 22 and lift drive mechanism 21 in order to parallel movement and transmission mechanism of reciprocal traction and sliding support to be installed, the below of the sliding support slide block 24 that has been fixedly connected, slide block cooperates with line slideway 23 on the lifting support to be made linear reciprocation and slides, back and forth the parallel movement and transmission mechanism of traction is done the linear reciprocation slip through union end (1) traction sliding support, the parallel movement and transmission mechanism of reciprocal traction that is installed on the conduction band both sides is connected by connecting rod 20, described reciprocating traction parallel moving round net textile printing device has frame, being located on the rack rail can back and forth parallel mobile ROTARY SCREAM PRINTING support, with reciprocal parallel movement and transmission mechanism in order to traction ROTARY SCREAM PRINTING support, be connected by connecting rod 20 with the parallel movement and transmission mechanism of reciprocal traction that is installed on the conduction band both sides, described ROTARY SCREAM PRINTING support is provided with the ROTARY SCREAM PRINTING mechanism that can carry out continuous ROTARY SCREAM PRINTING, described PLATE SCREAM PRINTING device is the drive motors of the parallel movement and transmission mechanism of traction back and forth, the drive motors of the reciprocal parallel movement and transmission mechanism of ROTARY SCREAM PRINTING support, be respectively servomotor with the drive motors of the cylinder rotation of ROTARY SCREAM PRINTING mechanism, the active length of the every flower version of described plain net flower version is equal with the cylinder girth that matches.
The production technology of cylinder plain screen combined multipurpose apparatus of the present invention: will treat that by the entering arrangment of routine Yin Jibu 1 is sent to the conduction band intermittent motion apparatus earlier, then,
1. drive by the conduction band intermittent motion apparatus and treat that Yin Jibu 1 enters the PLATE SCREAM PRINTING zone, conduction band intermittent duty length once is the integral multiple of cylinder girth, treat that Yin Jibu enters the PLATE SCREAM PRINTING zone and at first carries out the plain net fine printing decoration, plain net will integral body rise under the drive of lift drive mechanism after every printed one edition, and under the driving of the reciprocal parallel movement and transmission mechanism of traction after the cloth intlet direction moves a flower version position second edition under the seal again, by that analogy to printed last version, the whole rise of the parallel movement and transmission mechanism of reciprocal traction of PLATE SCREAM PRINTING device and sliding support is also got back to original position, prepare the operation of following one-period, the conduction band intermittent motion apparatus drives the base cloth of having finished the plain net fine printing decoration again and moves conduction band intermittent duty length once to cloth outlet simultaneously
2. when driving, the conduction band intermittent motion apparatus treats just to enter the ROTARY SCREAM PRINTING zone after Yin Jibu has gone out the PLATE SCREAM PRINTING zone, treating on the Yin Jibu flower position to be stamped rubber cement by the cylinder of continuous running, the linear velocity of described cylinder rotation all the time will with the average running speed V of conduction band in an intermittent duty cycle
0Be consistent V
0=L/T, in the formula: L is a conduction band intermittent duty length once, T is the conduction band time in an intermittent duty cycle, comprises conduction band static time and the conduction band intermittent duty time once once at intermittence, and the spot speed of ROTARY SCREAM PRINTING mechanism and conduction band relative displacement also must meet relational expression: V simultaneously
U=V
S-V
0,V in the formula
UBe the parallel mobile spot speed of cylinder, V
SBe the spot speed of conduction band operation, contain 0 speed of conduction band when static;
3. treat that when the conduction band intermittent motion apparatus drives the Yin Jibu intermittent duty goes out the ROTARY SCREAM PRINTING zone, finished plain net cylinder combination operation.
Above-mentioned reciprocating traction parallel moving round net textile printing device 4 is made up of reciprocal traction parallel movable cylinder travelling mechanism, in order to carry out continuous ROTARY SCREAM PRINTING on the conduction band of periodic running, must satisfy two conditions: 1, cylinder will be followed the tracks of the average running speed V of plain net in an intermittent duty cycle all the time from the linear velocity of running
0, V
0=L/T, wherein: L is a conduction band intermittent duty length once, and T is the conduction band time in an intermittent duty cycle, comprises conduction band static time and the conduction band intermittent duty time once once at intermittence, the linear velocity of cylinder self running will equal V
02, cylinder is except pressing V
0Outside running, also must press V with conduction band
0The speed relative displacement, because conduction band is not operation at the uniform velocity, but the time stopping time operation, also be to soon, again near slowly, from slowly to stopping during operation from slowly, because the operation of conduction band changes greatly, so cylinder also must the same parallel variable speed shift reciprocately with conduction band, translation howsoever must guarantee that also cylinder and conduction band remain V
0The speed relative displacement.
At above-mentioned two conditions, solution of the present invention is: 1, take out relevant data from the main transmission servomotor of carrying out the conduction band operation and controller, the input cylinder is from the servomotor controller of running, and the via controller computing draws conduction band cycle average linear velocity V
0, press this V from operated motor in order to the instruction cylinder
0The speed running is as the V in each cycle of conduction band
0Change, main transmission servomotor and controller output give cylinder from turning round servomotor controller in the data that change, controller can carry out computing with input data and feedback data, adjusts the running of servomotor at any time, and what make cylinder is able to accurate assurance from running speed; 2, use a pair of servomotor again, be responsible for the operation of cylinder translation specially, because the spot speed of the spot speed of cylinder translation and conduction band operation and cylinder are from the moment linear velocity V of running
0The three is V in same relation in a flash
U=V
S-V
0(V
UBe the spot speed of cylinder translation, V
SBe the spot speed of conduction band operation), use with quadrat method and from the main transmission servomotor of carrying out the conduction band operation and controller, take out relevant data, the related data of coding and time is wherein arranged, through the computing of servomotor controller, the spot speed V of conduction band operation is just arranged
S, just know the spot speed VU of cylinder translation again through computing, change by the movement of cylinder translation servomotor execute bit, work as V
U=V
S-V
0When being positive number, servomotor just changes, and V is worked as in the displacement of cylinder guide tape travel direction
UWhen being negative, the servomotor counter-rotating, V is worked as in the displacement in the opposite direction of cylinder guide tape travel side
UWhen being zero, cylinder is unshift.Because V
SVariation and V
0Variation by a small margin, according to V
U=V
S-V
0Principle, make V
UAll the time follow the tracks of to change, guaranteeing that cylinder meets the requirements of under the condition all the time to move; 3, the cylinder displacement is a kind of reciprocating motion, and it carries out original paper also must have mechanical part except that servomotor cooperation, as the engagement displacement of rack pinion or the relative displacement of bolt and nut etc.Because the gap error that machinery cooperates can't be eliminated, moreover move back and forth and have reciprocal high-low limit point, cause mechanical wear to make precise decreasing easily.The present invention adopts stability, intensity, the all extraordinary titanium alloy steel wire of toughness, rotate and the reciprocal translation of pulling ROTARY SCREAM PRINTING support realization cylinder with easy pulley, see Fig. 4 for details, Fig. 5 reciprocating traction parallel moving round net textile printing device organigram and vertical view, this scheme is provided with former and later two servomotors 16 that moves in the same way synchronously, servomotor is respectively adorned a quiet assembly pulley 17, with quiet assembly pulley 17 and running block 19 rotations titanium alloy steel wire 18 is back and forth moved and the reciprocal translation of pulling ROTARY SCREAM PRINTING support realization cylinder, this scheme just can guarantee the high accuracy operation as long as noting eliminating friction slides.
Above-mentioned PLATE SCREAM PRINTING device is: when intermittent duty cycle of conduction band, plain net can be by preestablishing the parallel seal 1 ~ 5 edition that moves continuously, its structure is as Fig. 2, Fig. 3 PLATE SCREAM PRINTING device construction schematic diagram and vertical view, it has the sliding support 25 that row plain net flower version is installed, be located at the reciprocal traction drive mechanism of sliding support 25 1 sides, with line slideway slide block 24 and lift drive mechanism 21 in order to reciprocal traction drive mechanism and sliding support 25 to be installed, when lift drive mechanism 21 rises, all plain nets are just whole to rise, this moment parallel pulling sliding support 22, all plain nets just can be whole parallel mobile, carry out mobile process by servomotor 16, because the required precision of plain net shift position is very high, accurate PLATE SCREAM PRINTING precision is controlled at below the 0.1mm, the numerical control precision of servomotor 16 can reach high accuracy, but the high accuracy of mechanical actuating mechanism is to be not easy to realize, so scheme same with ROTARY SCREAM PRINTING device 4, the servomotor 16 that adopts former and later two to move in the same way synchronously, servomotor is respectively adorned a quiet assembly pulley 17, rotate with quiet assembly pulley 17 and running block 19 and to make titanium alloy steel wire 18 back and forth operation and pulling sliding support 25 reach plain net and move 1 ~ 5 edition, conduction band operation purpose once through parallel the moving of line slideway slide block 24.
Cylinder plain screen combined multipurpose apparatus embodiment two of the present invention (as Fig. 6, Fig. 7, Fig. 8) is with the main distinction of the foregoing description: the cloth outlet of described batch (-type) conduction band running gear 3 continues to extend, promptly be laid with hot-air seasoning device 5, cold wind air cooling equipment 6 successively after above-mentioned ROTARY SCREAM PRINTING device, back and forth draw Flock Adhesive device 7 and plain net color separation flocking plant 8 on the parallel mobile cylinder, the structure and the method for operation thereof of Flock Adhesive device are identical with reciprocating traction parallel moving round net textile printing device on the parallel mobile cylinder of described reciprocal traction.
The product of the embodiment of the invention two is to have increased on the product basis of the foregoing description the color separation flocking of flower position, its product can be stated as: possessing simultaneously on the figured cloth surface has flower position stamp, (comprising flower position bronze printing or seal silver) is to the flocking figured cloth of flower position color separation flocking.
The production technology of the embodiment of the invention two is characterised in that:
1. after finishing plain net cylinder combination flow chart, drive base cloth by the conduction band intermittent motion apparatus and enter the hot-air seasoning zone, prebake is carried out in the flower position of carrying out PLATE SCREAM PRINTING and garden wire mark flower, can not pollute the flower position of stamp when making back road gluing and flocking; Then enter the cold wind cooled region, the cloth cover after the hot-air seasoning is carried out cold wind be cooled to normal temperature, be beneficial to the gluing and the flocking operation in road, back;
2. the conduction band intermittent motion apparatus drives and just enters Flock Adhesive zone on the cylinder after base cloth has moved out of the cold wind cooled region, is treating on the Yin Jibu flower position to be stamped Flock Adhesive,
3. the conduction band intermittent motion apparatus drives base cloth and has moved out that the Flock Adhesive zone just enters plain net color separation flocking zone afterwards on the cylinder; Flocking on the cloth cover for the treatment of Yin Jibu designated color assigned address; Color separation flocking step is to specify the flocking position flocking of this look fine hair complete all in fleece frame scope is planted in a location; Then enter second color flocking with the conduction band intermittent duty; Until that each color is all distinguished flocking is complete; Length and the conduction band intermittent duty equal in length once in the fleece frame scope planted in a location in every look of described color separation flocking plant every edition
4. treat that Yin Jibu finishes drying after the plain net color separation flocking operation, cooling, bristle, dust suction and handles, make the flocking figured cloth.
The embodiment of the invention three (as Fig. 9, Figure 10, Figure 11) is with the main distinction of embodiment two: the cloth outlet of described batch (-type) conduction band running gear 3 continues again to extend, promptly be laid with second group of hot-air seasoning device 35, second group of cold wind air cooling equipment 36, brushing suction device 37 and second group of PLATE SCREAM PRINTING device 38 after above-mentioned plain net color separation flocking plant successively, the structure of described second group of PLATE SCREAM PRINTING device 38 and the method for operation are identical with cloth intlet PLATE SCREAM PRINTING device 2.
The product of the embodiment of the invention three be increased on the product basis of embodiment two in flocking flower shape scope to a flower position stamp, its product can be stated as: possessing simultaneously on the figured cloth surface has flower position stamp, (comprising) to flower position bronze printing or seal silver, to the color separation flocking of flower position, and in the scope of flocking flower position to the flocking figured cloth of flower position stamp.
The production technology of the embodiment of the invention three is characterised in that: after finishing above-mentioned plain net color separation flocking operation, part to color separation flocking is dried, cooling, bristle, dust suction are handled, then on the flocking segment, carry out plain net again to flower position stamp, bronze printing or seal silver, oven dry, the air-cooled product of making at last.
The production technology of the embodiment of the invention three and progress control method are that the plain net that has increased after the whole production technologies of embodiment two and progress control method in the scope of flocking flower position is meticulous to flower position stamp, and concrete steps are as follows:
1. after whole preparation methods of embodiment two, the conduction band intermittent duty has just entered second group of hot-air seasoning zone after having gone out last cover plain net color separation flocking zone, about 10 ~ 25 meters of the length in hot-air seasoning zone, the task of hot-air seasoning is that prebake is carried out in the flower position of flocking, make the Flock Adhesive drying or the primary solidification of flocking flower position, allow fine hair have preliminary fastness with combining of glue, can not cause the stamp difficulty when making road, back PLATE SCREAM PRINTING because of villus shedding, after the hot-air seasoning zone is second group of cold wind cooled region, about 1 ~ 4 meter of the length of cold wind cooled region, main task is the cloth cover after the hot-air seasoning to be carried out cold wind be cooled to normal temperature, is beneficial to road, back PLATE SCREAM PRINTING operation;
2. the conduction band intermittent duty just enters bristle dust suction zone after having gone out second group of cold wind cooled region, the task in this bristle dust suction zone is the unnecessary floating hairbrush in the flocking flower position is got up and through dust exhaust apparatus the floating hair that brush gets up to be siphoned away, and carries out the cloth cover cleaning for the PLATE SCREAM PRINTING operation in road, back and prepares;
3. the conduction band intermittent duty has just entered the PLATE SCREAM PRINTING zone after having gone out bristle dust suction zone, there is the plain net fine printing decoration of 1 ~ 8 chromatography in the PLATE SCREAM PRINTING zone, it mainly is stamp to the flower of flocking position, every edition colored bit length of plain net will be consistent with the cylinder week long size that matches, the plain net of each chromatography will wholely rise behind printed front page, second edition under the parallel mobile seal of cloth intlet direction simultaneously, print the third edition down by that analogy, the 4th edition, the 5th edition, according to conduction band intermittent duty length is to be set at several plain net flower version length, plain net just must be in one-period under the parallel mobile seal several continuously, and whole rise of the plain net of each chromatography got back to the operation that original position is prepared following one-period after printed last edition;
4. work as the conduction band intermittent duty and gone out the PLATE SCREAM PRINTING zone, Yin Jibu has all finished whole process for producing of embodiment three, gone out this process units and entered the baking oven of supporting with it existing routine, the production overall process is finished in drying, cooling, bristle, rolling.
Second group of above-mentioned hot-air seasoning device 35 is made up of 6 covers ~ 10 cover infrared ray heating devices or steam radiators or conduction oil radiator and blower fan and frame, its heating surface width is 1.4m ~ 3.2m, length 10 ~ 25m, the spacing on heater plane on the rubber conduction band is 50mm ~ 200mm, and the hot-air seasoning device is provided with elevating mechanism.
Second group of above-mentioned cold wind cooling device 36 is the same with cold wind cooling device 6 structures, and length 1 ~ 4m is made up of blower fan and fan housing.
Above-mentioned brushing suction device 37 is made up of 1 ~ 2 group of hairbrush and dust shield, and brushing suction device is the same with the ROTARY SCREAM PRINTING device, and reciprocal parallel movement and transmission mechanism is arranged.
Second group of above-mentioned PLATE SCREAM PRINTING device 38 is the same with the structure of PLATE SCREAM PRINTING device 2, and at conduction band intermittent duty one-period, plain net is got back to original position after can parallelly moving and printing 1 ~ 5 edition continuously.
Described plain net color separation flocking plant (referring to Fig. 8) is planted fleece frame 31, fuds fuddled case 32 and earth polar 34 by fuds fuddled screen frame 30, negative high-voltage electrode 33, location and is formed, and the fuds fuddled screen frame 30 of color separation flocking is with to locate every edition active length of planting fleece frame 31 the same with conduction band periodic running conduction band shift length once.Fuds fuddled screen frame 30 devices are below fuds fuddled case 32, and fuds fuddled case 32 is supported on the fixed frame through spring, by fuds fuddled case 32 four jiaos adopt negative high-voltage electrode 33 of insulating materials lifting again, below negative high-voltage electrode 33, there is the location to plant fleece frame 31, the location is planted fleece frame 31 4 limits protective frame, the location is planted fleece frame 31 and is installed on the lifting support 22 with protective frame, when descending, lifting support 22 puts in place, it is adjustable from waiting to plant mao about 2 ~ 5mm in base cloth surface that fleece frame 31 is planted in the location, be provided with earth polar 34 below conduction band, fuds fuddled case 32 is equipped with vibrating motor.
Described conduction band intermittent motion apparatus 3 comprises forward and backward tensioning drive 9, and rubber annular conduction band, and the thickness of rubber annular conduction band is 2mm ~ 4mm, and width is 1.6m ~ 3.8m, and girth is 80m ~ 180m.
Described reciprocating traction parallel moving round net textile printing device 4 is made up of 1 ~ 2 cover ROTARY SCREAM PRINTING mechanism.
Flock Adhesive device 7 is the same with the method for operation and the structure of reciprocating traction parallel moving round net textile printing device 4 on the parallel mobile cylinder of described reciprocal traction.
Described hot-air seasoning device 5 is made up of 4 covers ~ 6 cover infrared ray heating devices or steam radiators or conduction oil radiator and blower fan and frame, its heating surface width is 1.4m ~ 3.2m, length is 8m ~ 15m, the spacing on heater plane on the rubber conduction band is 50mm ~ 200mm, and the hot-air seasoning device is provided with elevating mechanism.
Described washing brush case 12 is made up of 2 ~ 4 hard pig palm fiber brushes, sparge pipe and stainless steel casings and motor.
Described spray sponge swab 13 is by 2 ~ 4 wear-resisting wiping sponges and sparge pipe and stainless steel insert formation.
It is to scrape water cutter and stainless steel insert formation by 1 ~ 2 wear-resisting wiping polyurethane that described resin is scraped water cutter 11.
Patch resin device 10 is made up of rubber rollers, resin scraper, the stainless steel casing of last resin on the described conduction band.
Claims (5)
1. cylinder plain screen combined multipurpose apparatus, comprise the conduction band intermittent motion apparatus, it is characterized in that, be laid with the PLATE SCREAM PRINTING device from cloth intlet to the cloth outlet of conduction band intermittent motion apparatus, reciprocating traction parallel moving round net textile printing device, described PLATE SCREAM PRINTING device has the sliding support that row plain net flower version is installed, be located at the parallel movement and transmission mechanism of reciprocal traction of sliding support one side, with in order to the elevator platform and the lift drive mechanism of parallel movement and transmission mechanism of reciprocal traction and sliding support to be installed, described ROTARY SCREAM PRINTING device has frame, being located on the rack rail can back and forth parallel mobile ROTARY SCREAM PRINTING support, with reciprocal parallel movement and transmission mechanism in order to traction ROTARY SCREAM PRINTING support, described ROTARY SCREAM PRINTING support is provided with the ROTARY SCREAM PRINTING mechanism that can carry out continuous ROTARY SCREAM PRINTING, described PLATE SCREAM PRINTING device is the drive motors of the parallel movement and transmission mechanism of traction back and forth, the drive motors of the reciprocal parallel movement and transmission mechanism of ROTARY SCREAM PRINTING support, be respectively servomotor with the drive motors of the cylinder rotation of ROTARY SCREAM PRINTING mechanism, the active length of the every flower version of described plain net flower version is equal with the cylinder girth that matches.
2. cylinder plain screen combined multipurpose apparatus according to claim 1, it is characterized in that, be laid with hot-air seasoning device, cold wind air cooling equipment successively after above-mentioned ROTARY SCREAM PRINTING device, back and forth draw Flock Adhesive device and plain net color separation flocking plant on the parallel mobile cylinder, the structure and the method for operation thereof of Flock Adhesive device are identical with reciprocating traction parallel moving round net textile printing device on the parallel mobile cylinder of described reciprocal traction.
3. according to the described cylinder plain screen combined multipurpose apparatus of claim 2, it is characterized in that, be laid with second group of hot-air seasoning device, second group of cold wind air cooling equipment, brushing suction device and second group of PLATE SCREAM PRINTING device after above-mentioned plain net color separation flocking plant successively, the structure of described second group of PLATE SCREAM PRINTING device and the method for operation are identical with cloth intlet PLATE SCREAM PRINTING device.
4. production technology as cylinder plain screen combined multipurpose apparatus as described in claim 1 or 2 or 3 is characterized in that:
1. drive by the conduction band intermittent motion apparatus and treat that Yin Jibu enters the PLATE SCREAM PRINTING zone, conduction band intermittent duty length once is the integral multiple of cylinder girth, treat that Yin Jibu enters the PLATE SCREAM PRINTING zone and at first carries out the plain net fine printing decoration, plain net will wholely rise after every printed one edition, and move a flower version position to the cloth intlet direction and print second edition down again, by that analogy to printed last version, the whole rise of the parallel movement and transmission mechanism of reciprocal traction of PLATE SCREAM PRINTING device and sliding support is also got back to original position, prepare the operation of following one-period, the conduction band intermittent motion apparatus drives the base cloth of having finished the plain net fine printing decoration again and moves conduction band intermittent duty length once to cloth outlet simultaneously
2. when driving, the conduction band intermittent motion apparatus treats just to enter after Yin Jibu has gone out the PLATE SCREAM PRINTING zone the parallel mobile ROTARY SCREAM PRINTING of reciprocal traction zone, treating on the Yin Jibu flower position to be stamped rubber cement by the cylinder of continuous running, described cylinder from the linear velocity of running all the time will with the average running speed V of conduction band in an intermittent duty cycle
0Be consistent V
0=L/T, in the formula: L is a conduction band intermittent duty length once, T is the conduction band time in an intermittent duty cycle, comprise conduction band static time and the conduction band intermittent duty time once once at intermittence, the spot speed of ROTARY SCREAM PRINTING mechanism and the displacement of conduction band opposing parallel also must meet relational expression: V simultaneously
U=V
S-V
0, V in the formula
UBe the parallel mobile spot speed of cylinder, V
SBe the spot speed of conduction band operation, contain 0 speed of conduction band when static;
3. treat that when the conduction band intermittent motion apparatus drives the Yin Jibu intermittent duty goes out the parallel mobile ROTARY SCREAM PRINTING of reciprocal traction zone, finished plain net cylinder combination operation.
5. according to the production technology of the described cylinder plain screen combined multipurpose apparatus of claim 4, it is characterized in that:
1. after finishing plain net cylinder combination flow chart, drive base cloth by the conduction band intermittent motion apparatus and enter the hot-air seasoning zone, prebake is carried out in the flower position of carrying out PLATE SCREAM PRINTING and garden wire mark flower, can not pollute the flower position of stamp when making back road gluing and flocking; Then enter the cold wind cooled region, the cloth cover after the hot-air seasoning is carried out cold wind be cooled to normal temperature, be beneficial to the gluing and the flocking operation in road, back;
2. the conduction band intermittent motion apparatus drives and just enters Flock Adhesive zone on the parallel mobile cylinder of reciprocal traction after base cloth has moved out of the cold wind cooled region, is treating on the Yin Jibu flower position to be stamped Flock Adhesive,
3. conduction band intermittent motion apparatus drive base cloth has moved out and has just entered plain net color separation flocking zone on the parallel mobile cylinder of reciprocal traction behind the Flock Adhesive zone, flocking on the cloth cover for the treatment of Yin Jibu designated color assigned address, color separation flocking step is to specify the flocking position flocking of this look fine hair to finish all in fleece frame scope is planted in a location, then enter second color flocking with the conduction band intermittent duty, until each color all respectively flocking finish, active length and the conduction band intermittent duty equal in length once in the fleece frame scope planted in a location in every look of described color separation flocking plant every edition
4. treat that Yin Jibu finishes drying after the plain net color separation flocking operation, cooling, bristle, dust suction and handles, make the flocking figured cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200710008652XA CN100546827C (en) | 2007-02-27 | 2007-02-27 | Cylinder plain screen combined multipurpose apparatus and production technology thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200710008652XA CN100546827C (en) | 2007-02-27 | 2007-02-27 | Cylinder plain screen combined multipurpose apparatus and production technology thereof |
Publications (2)
| Publication Number | Publication Date |
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| CN101015982A CN101015982A (en) | 2007-08-15 |
| CN100546827C true CN100546827C (en) | 2009-10-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB200710008652XA Expired - Fee Related CN100546827C (en) | 2007-02-27 | 2007-02-27 | Cylinder plain screen combined multipurpose apparatus and production technology thereof |
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Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009056656A (en) * | 2007-08-30 | 2009-03-19 | Mimaki Engineering Co Ltd | Printer |
| CN102173186B (en) * | 2010-12-29 | 2012-10-31 | 卢瑞兴 | Straight rail chain transfer type silk screen automatic printing and flocking machine |
| CN102417117A (en) * | 2011-08-24 | 2012-04-18 | 湖北星聚工业印刷设备有限公司 | Plane screen printing machine and feeding device and method thereof |
| CN102423959B (en) * | 2011-10-21 | 2013-12-04 | 黄石经纬纺织机械有限公司 | Horizontal wall paper rotary screen printing machine |
| CN102700806B (en) * | 2012-05-30 | 2013-11-06 | 张益亭 | Process and equipment for manufacturing circular knitting mesh trademark bag |
| CN103042817B (en) * | 2012-11-29 | 2015-05-27 | 强记实业公司 | Glue-free continuous printing machine |
| CN104122844B (en) * | 2013-04-23 | 2017-05-03 | 纬创资通(昆山)有限公司 | Processing system and processing method |
| CN105398232A (en) * | 2015-12-10 | 2016-03-16 | 中山市恒辉印花有限公司 | Digital air brush printing production system for flocked cloth |
| CN111485432A (en) * | 2020-04-28 | 2020-08-04 | 淄博祥源纺织有限公司 | Printing method of nylon cloth |
| CN112428668B (en) * | 2020-11-06 | 2022-06-28 | 东莞市华音电子科技有限公司 | Semi-automatic cylinder type tin cream printing machine |
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- 2007-02-27 CN CNB200710008652XA patent/CN100546827C/en not_active Expired - Fee Related
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| CN101015982A (en) | 2007-08-15 |
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