A kind of rotary drum washing machine that is applicable to converter technique
Technical field
The invention belongs to the washing machine technical field, more particularly relate to a kind of rotary drum washing machine that is applicable to converter technique.
Background technology
The rotating speed in washing machine when washing only be that per minute more than 100 changes, and when dewatering up to hundreds of even thousands of commentaries on classics, therefore, pulsator washing machine often adopts gear-box (speed-reducing clutch) to slow down, but its complex structure, cost height, noise greatly, efficient is lower; Present rotary drum washing machine nearly all is to use the single phase ac asynchronous motor as power source, though the single phase ac asynchronous motor is simple in structure, cost is low, its efficient is low and speed governing is inconvenient.
Because the speed governing of single phase ac asynchronous motor does not still have good solution so far, and adopt converter technique can realize the step-less adjustment of motor speed.
Along with progress of science and technology, converter technique can replace the speed change system (having only two kinds of rotating speeds) that existing impeller automatic washing machine had existed already eventually.But when implementing the variable-frequency washing machine technology,, influence the real efficacy of converter technique because the existence of speed-reducing clutch can make frequency conversion scope limit narrow (gearratio during the speed-reducing clutch washing is approximately 1: 5).
Summary of the invention
Purpose of the present invention just is to overcome the shortcoming and defect of using traditional speed-reducing clutch transmission system rotary drum washing machine to bring, and a kind of rotary drum washing machine that is applicable to converter technique is provided, to substitute traditional, rotary drum washing machine complicated, that manufacturing cost is higher.
Studies show that, adopt converter technique control, can realize the infinitely variable speeds of motor, wash promptly that rotating speed is adjustable, dehydrating speed is adjustable, thereby make water level and the optimum Match of washing between the rotating speed become possibility.Broken through the conventional laundry apparatus motor speed uncontrollable, can only change laundry beat this traditional working mode.Because rotating speed, water level and washing beat can be realized optimum Match, so can wash the clothing of various quality, from the cashmere product to the jean, and can select washing procedure according to the booty degree of clothing, both washed totally, clothing does not does not wear and tear again.That is to say the rotary drum washing machine that uses converter technique control, its function can have more hommization, the selection space of various parameters is bigger, that the program for washing that adopts conventional laundry apparatus to realize of making over becomes is possible (for example water level and current, the optimum organization of rotating speed/beat/time etc.), can realize desirable multiple mode of washing.
Technical scheme of the present invention is by the improvement to traditional automatic washing machine transmission system, concrete mainly is the improvement of using the rotary drum washing machine of speed-reducing clutch transmission system to existing, promptly use the timing clutch that does not possess deceleration, to realize and to realize good coupling with the motor of converter technique control, realize the slewing range of broad, and give full play to the usefulness of converter technique on rotary drum washing machine; The present invention makes full use of ripe friction plate technology, makes the friction disk type timing clutch to simplify transmission mechanism and manufacturing cost.By regulating frictional force, can realize " hand rubbing is washed (the bucket root changes in during washing) " function.
The present invention has specifically provides following solution: comprise outer bucket, interior bucket and interior impeller thereof, link to each other with impeller be inserted in the wash shaft in the dehydrating shaft, the dehydrating shaft that links to each other with interior bucket and the body of the washing machine of being with the clutch of water discharge dragging device, it is characterized in that it also comprises an adjustable frequency motor that links to each other with the lower end of wash shaft by shaft coupling, and above-mentioned clutch is a timing clutch, and above-mentioned wash shaft is that a upper end and bottom are square cylinder.
Therefore, as long as make above-mentioned adjustable frequency motor 20 be controlled by the electronic process controller of coded program, just can realize converter technique control.
Above-mentioned timing clutch is the upper shell that is covering mutually, in the lower house, the end is the dehydration friction plate assembly on the wash shaft of being fixed near the lower house bottom from bottom to top successively in the lower house, adopt the sliding sleeve upper and lower of splined to fix a movable friction plate respectively with dehydrating shaft, go up to support sliding sleeve and the empty stage clip on the dehydrating shaft and the adjustment nut of below and dehydrating shaft threaded engagement thereof of being enclosed within, be fixed on upper shell and lower house joint the washing friction plate assembly and on the washing friction plate corresponding with movable friction plate, and two rollers on the fork body of the pull-fork assembly that links to each other with water discharge dragging device are against the bottom of sliding sleeve inner flower-key external cylindrical surface, and washing friction plate, the shape of movable friction plate and dehydration friction plate is annular, their center line and wash shaft, the central lines of dehydrating shaft.
The present invention who constructs thus is owing to use timing clutch, therefore can good coupling be arranged with the motor of converter technique control, and realize the slewing range of broad, just can give full play to the usefulness of converter technique, realize that rotary drum washing machine can use the best of breed of multiple washing, rinsing, dehydration, reach power saving, water-saving, wash only, little, the high requirement of dehydration rate of wearing and tearing.Use the friction plate technology of maturation again owing to the present invention, thereby simplify the transmission mechanism and the higher manufacturing cost of the complexity of rotary drum washing machine greatly; And, also can realize " hand rubbing is washed (bucket and then changes in during washing) " function by regulating frictional force.
Description of drawings
Fig. 1 is a basic structure schematic diagram of the present invention.
Fig. 2 is a pull-fork assembly structural representation of the present invention.
Fig. 3 is a dehydration friction plate assembly structural representation of the present invention.
Fig. 4 is wash shaft of the present invention and dehydration friction plate assembly combining structure schematic diagram.
Fig. 5 is a washing friction plate assembly structural representation of the present invention.
Fig. 6 is the part combining structure schematic diagram that cooperates with dehydrating shaft of the present invention.
Fig. 7 is dehydrating shaft of the present invention and movable friction plate assembly combination cross-sectional view.
Fig. 8 is a movable friction plate assembly structural representation of the present invention.
Fig. 9 is a basic structure block diagram of the present invention.
Wherein, 1 interior bucket; 2 outer buckets; 3 impellers; 4 screws; 5 dehydrating shafts; 6 upper shells; 7 washing friction plate assemblies; 8 movable friction plates; 9 pull-fork assemblies; 10 water discharge dragging devices; 11 bearing pins; 12 adjust nut; 13 wash shaft; 14 bolts; 15 stage clips; 16 lower houses; 17 dehydration friction plate assemblies; 18 sliding sleeves; 19 shaft couplings; 20 variable frequency control motor; 21 primary nuts (two); 22 rollers (two); 23 roller shafts (two); 24 fork bodies; 25 pin shaft holes; 26 dehydration friction plates; 27 dehydration friction plate skeletons; 28 washing friction plate skeletons; 29 washing friction plates; 30 bolts hole; 31 nuts (two), 32 timing clutches.
The explanation of relevant character of Fig. 1 to Fig. 8 and size;
1. character is identical is of a size of same size;
2. K * K, P * P represent tetragonal axis;
3. the appearance and size of four friction plates in the timing clutch is identical, is annular.
4. the external diameter of each friction plate of Φ A.
The diameter of bore of each friction plate of Φ B.
The external diameter of Φ E washing friction plate.
The diameter of bore of Φ F washing friction plate skeleton.
Φ G washing friction plate skeleton diameter of bolt hole.
The external diameter on the Φ N dehydrating shaft face of cylinder.
Φ F>Φ N promptly washs the external diameter of the diameter of bore of friction plate skeleton greater than the dehydrating shaft face of cylinder.
The specific embodiment
As Fig. 1 to Fig. 8, the present invention includes outer bucket 2, interior bucket 1 and interior impeller 3 thereof, link to each other with impeller 3 be inserted in wash shaft 13 in the dehydrating shaft 5, with interior bucket 1 dehydrating shaft that links to each other 5 be with the body of the washing machine of the clutch of water discharge dragging device 10, it is characterized in that it also comprises an adjustable frequency motor 20 that links to each other with the lower end of wash shaft 13 by shaft coupling 19, and above-mentioned clutch is a timing clutch, and above-mentioned wash shaft 13 is that a upper end and bottom are square cylinder.
Above-mentioned timing clutch 32 is the upper shells 6 that covering mutually, in the lower house 16, the ends are the dehydration friction plate assembly 17 on the wash shaft 13 of being fixed near lower house 16 bottoms from bottom to top successively in the lower house 16, adopt sliding sleeve 18 upper and lowers of splined to fix a movable friction plate 8 respectively with dehydrating shaft 5, go up to support sliding sleeve 18 and the empty stage clip 15 on the dehydrating shaft 5 and the adjustment nut 12 of below and dehydrating shaft 5 threaded engagement thereof of being enclosed within, be fixed on the upper shell 6 and the joint of lower house 16 washing friction plate assembly 7 and on washing friction plate 29 corresponding with movable friction plate 8, and two rollers 22 on the fork body 24 of the pull-fork assembly 9 that links to each other with water discharge dragging device 10 are against the bottom of sliding sleeve 18 inner flower-key external cylindrical surfaces, and washing friction plate 29, the shape of movable friction plate 8 and dehydration friction plate 26 is annular, their center line and wash shaft 13, the central lines of dehydrating shaft 5.
As Fig. 2, the described pull-fork assembly 9 that sliding sleeve 18 is moved up and down is by fork body 24, and rely on its roller shaft 23 and primary nut 21 symmetries to be fixed on the roller 22 of fork body 24 on balancing or cancel each other to form, and have pin shaft hole 25 will pitch body 24 via bearing pin 11 again at fork body 24 other ends to be interspersed on the lower house 16.
As Fig. 3, described dehydration friction plate assembly 17 is to fix an annular dehydration friction plate 26 to form on the center is the garden dish type dehydration friction plate skeleton 27 of square hole, and rely on dehydration friction plate skeleton 27 center square holes two nuts 31 up and down, the friction plate assembly 17 that will dewater is fixed on the wash shaft 13.As Fig. 4
As Fig. 5, described washing friction plate assembly 7, be below the center is the garden dish type washing friction plate skeleton 28 of square hole, to fix an annular washing friction plate 29 to form, and rely on and wash friction plate skeleton 28 limits week upper bolt hole 30, fix with bolt 14 and upper shell 6, lower house 16.
As Fig. 8, described movable friction plate assembly 8 is to fix an annular movable friction plate 8 respectively at sliding sleeve 18 upper and lowers to form.
The shape of described three kinds of friction plates (washing friction plate, movable friction plate, dehydration friction plate) is annular, the central lines of their center line and wash shaft, dehydrating shaft.
Upper shell 6 of the present invention, lower house 16 cover cylindrical mutually, during use interior bucket 1 is rigidly connected by trip bolt 4 and dehydrating shaft 5 and goes up the present invention, on wash shaft 13 bottoms of rotary drum washing machine, fix a variable frequency control motor 20 again via shaft coupling 19, as long as be aided with the calculation procedure that washs usefulness as required, can make rotary drum washing machine reach desirable multiple mode of washing.Below be to utilize washing situation of the present invention.
1, the course of work of timing clutch when washing or rinsing.
At this moment, under the effect of stage clip 15, top movable friction plate 8 is combined closely with washing friction plate 29, and wash shaft 13 energising rotations promptly realize washing and rinsing function.The rotating speed of impeller 3 changes with frequency conversion control motor 20 rotation speed change.
The course of work of timing clutch when 2, dewatering.
Subprogram before the dehydration of impeller automatic washing machine is draining, and dehydration procedure also is the continuity of draining.Water discharge dragging device 10 electric after, simultaneously draining valve is pulled out draining, and with 24 pullings of the fork body in the pull-fork assembly 9.Because 5 employings of sliding sleeve 18 and dehydrating shaft is that spline is connected, slide over the elastic force that external force (water discharge dragging device) effect can overcome stage clip 15 down, move down along dehydrating shaft 5, movable friction plates below the sliding sleeve 18 are combined closely with dehydration friction plate 26 and wash shaft 13 and dehydrating shaft 5 are integrated.Variable frequency control motor 20 high speed rotations during dehydration during 20 rotations of variable frequency control motor, promptly can drive impeller 3 and interior bucket 1 speed together, rotation at a high speed in the same way.
3, the realization of " hand rubbing is washed ".
In the bottom of dehydrating shaft 5, stage clip 15 is housed and adjusts nut 12.Nut is adjusted in rotation, can adjust movable friction plate 8 above 15 pairs of the stage clips and the pretightning force (being frictional force) between the washing friction plate 29, makes washing machine when washing or rinsing, and interior bucket 1 is followed impeller 3 rotations (in the same way) by a small margin.