CN100541042C - Flame simulating system - Google Patents

Flame simulating system Download PDF

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Publication number
CN100541042C
CN100541042C CNB2007100628186A CN200710062818A CN100541042C CN 100541042 C CN100541042 C CN 100541042C CN B2007100628186 A CNB2007100628186 A CN B2007100628186A CN 200710062818 A CN200710062818 A CN 200710062818A CN 100541042 C CN100541042 C CN 100541042C
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China
Prior art keywords
flame
emulation
light transmission
light
light source
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Expired - Fee Related
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CNB2007100628186A
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CN101225995A (en
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陈晓亮
周友善
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NINGBO GAOBO TECHNOLOGY Co Ltd
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Individual
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Abstract

A kind of flame simulating system of the present invention relates to furnace technology, is used for electric fireplace, and this flame simulating system includes the cabinet of fireplace, the emulation burner hearth of fireplace, emulation fuel bed, dynamic light source device, the overanxious plate of flame shape, the imaging screen of generation dynamic flame effect.Imaging screen is formed the rear wall of burner hearth, with emulation fuel bed and emulation fuel composition the emulation burner hearth.Dynamic light source with basic flame profile projects on the imaging screen by the flame shape filter, produces existing dynamic flare on imaging screen, the dynamic flame image that forms during the fuel combustion of the profile that adapts when having with emulation fuel simulated combustion again.The dynamic light source device adopts flexible shaft to abate the noise.Imaging screen of the present invention, film viewing screen, burner hearth rear wall are integrated on the substrate, and simulating flame is bright true to nature.Colored ashes piece, optical fiber make combustion efficiency more vivid.

Description

Flame simulating system
Invention field
The present invention relates to electric fireplace technical field, flame simulating system in the particularly electric fireplace and intelligent automatic control system.
Technical background,
Along with the attention of people to environmental protection requirement; the adjustment of energy resource structure; a kind of novel integrate heating and decorate, view and admire the domestic heating device---electric fireplace at home and abroad became more and more popular in recent years, western developed country particularly, development is swift and violent especially.
Though begin one's study electric fireplace and flame simulating assembly wherein of someone just before last a century is subjected to the influence of condition and application, effect is unsatisfactory, complex structure, and simulated effect is not good enough.Though significant progress was arranged in recent years, as can be seen, flame effect is more true to nature than in the past from the product of disclosed patent and reality for this, and structure also relatively rationally.But it is, still not ideal enough from whole structure.All still fail organic combination as the flame effect of the effect of the fuel combustion of emulation and generation, the brightness of flame and the brightness of actual flame greatly differ from each other etc., thereby whole structure is lively naturally inadequately.Also all fail in addition to combine, influenced its practicality and security with modern intelligent control technology.
Summary of the invention
The purpose of this invention is to provide-kind practical and view and admire aspect can substitute the electric fireplace of traditional fire fully, make it much cleaner, environmental protection, economy and safety, also be the brand-new operation principle of dynamic light source device and the frame for movement of uniqueness especially; The detachable filter, integrated imaging screen, colored translucent fuel ashes adopt optical fiber in analog fuel, and intelligence control system or the like of band remote control makes the flame of simulated fireplace more true to nature, lively, reliable, safety.
For achieving the above object, technical solution of the present invention is a kind of flame simulating system, the flame that produces when being used to imitate the fireplace furnace fuel combustion in electric fireplace comprises: fireplace cabinet, electric heater unit, emulation burner hearth, simulated fuel bed, emulation fuel;
Its fireplace cabinet is-housing that seals, its front is provided with a groove, be the emulation burner hearth, emulation burner hearth inner underside face is a simulated fuel bed, it is horizontally disposed with, emulation fuel and erose emulation ashes piece are arranged on the simulated fuel bed, and simulated fuel bed, emulation fuel and emulation ashes piece are to make with translucent colored plastic or fiberglass; Emulation burner hearth bottom surface is an imaging screen, itself and simulated fuel bed quadrature;
The side up and down and the bottom surface of emulation burner hearth, and between the side up and down of fireplace cabinet and trailing flank the space is arranged, constitute the inner chamber of fireplace cabinet;
In the inner chamber of fireplace cabinet, top is provided with electric heater unit, tilts to place on the upper side inwall of emulation burner hearth, and hot-blast outlet is towards the front of fireplace cabinet; The middle part between the trailing flank of imaging screen and fireplace cabinet, is provided with the flame picture filter, is parallel to each other between the plane of filter and imaging screen, or an angle is arranged between the two, and the filter lower end is fixed in the imaging screen lower end by a support; The bottom is provided with dynamic light source device, fixed light source device, fiber-optic device and intelligence controlling device on the downside inwall of fireplace cabinet; Fixed light source device, fiber-optic device and intelligence controlling device are fixedly arranged on the downside inwall of fireplace cabinet, fixed light source device and fiber-optic device are positioned at the simulated fuel bed below, the dynamic light source device is fixedly arranged on the downside inwall rear of fireplace cabinet by another support, is positioned at rear, filter lower end;
The dynamic light source device is the elongate body shape, and it axially and between the plane of filter is parallel to each other, and comprises the light transmission cylinder support, light transmission cylinder, motor, spot light, light source bracket, rubber shaft coupling, back shaft; Motor and back shaft are separately fixed at the two ends of light transmission cylinder support; Have most slits on the light transmission cylinder, one end of light transmission cylinder links to each other with motor by the rubber shaft coupling, and the driven by motor light transmission cylinder rotates, and the other end of light transmission cylinder has a flexible self-balancing bearing, fixed axis is fixed on the light transmission cylinder support after inserting flexible self-balancing bearing, becomes the back shaft of light transmission cylinder; A most spot light are contained on the strip light source bracket, axially place in the light transmission cylinder, and the power line of spot light is drawn by the back shaft of hollow;
Fiber-optic device, comprise Colour-change light source and most root optical fiber, each fibre-optic input links to each other with Colour-change light source, output is guided to the inwall of simulated fuel bed, or the inside of translucent emulation charcoal and emulation ashes piece, or to its outer surface, the guiding variable color light is random to be distributed on simulated fuel bed, emulation charcoal and the emulation ashes piece and to produce a series of colors and brightness and do not stop the bright spot that changes, more realistically the dynamic effect during the analog fuel burning.
Described flame simulating system, its described filter is made with light-proof material, have imitative flame combustion shape breach on it, the dynamic beam that barbed portion allows the dynamic light source device to produce passes through, and makes the flame picture that generation is beated on imaging screen, the flame contours when having true the burning.
Described flame simulating system, the flexible self-balancing bearing of light transmission cylinder one end of its described dynamic light source device comprises the end cap that has detent, wear-resistant flexible circle and pressing plate; The wear-resistant flexible circle is positioned at the detent of end cap, compresses with pressing plate on it, and with connector pressing plate and end cap is connected;
The self-balancing bearing is inserted in fixed axis forms back shaft, and back shaft and light transmission cylinder support are connected with connector; Motor overload and stuck problem of not changeing that the disalignment that flexible self-balancing bearing has overcome motor and back shaft causes have also thoroughly been eliminated consequent friction noise simultaneously.
Described flame simulating system, its described wear-resistant flexible circle is made by wool felt, ox-hide or pigskin, behind the punching and shaping, uses the heating paraffin digestion, makes the fine hair of wool felt be stained with knot, to reduce the coefficient of sliding friction, abates the noise, and increases service life.
Described flame simulating system, its described light transmission cylinder comprises left and right end cap, U type rib and light transmission piece, most root U type ribs are distributed on the two end cap periphery circle, and the opening of U type rib is inside, and each rib two is affixed with two end cap respectively, constitutes a cylindrical cage;
Have most slits on two circular-arc light transmission piece of strip, its axial dual-side has the chimb of turning up, and with bow in two light transmission piece relatively, two chimbs insert respectively in two relative U type rib openings, constitute the cylindrical light transmission cylinder of a sealing.
Described flame simulating system, its described light transmission piece inner surface is a minute surface, and the light part that spot light is sent directly projects on the imaging screen by the printing opacity slit, and another part light repeatedly projects on the imaging screen from the printing opacity slit after the reflection on the sealing inwall, make flame brighter, sense more has levels; Or coated inner face becomes the black no-reflection, and flame can become bulk group shape like this; Or use single the kind or the reflectorized material of multiple color, coat internal surfaces makes flame picture on the imaging screen present the color of multiple variation, makes the color of flame abundanter.
Described flame simulating system, its described imaging screen, be to make with the translucent glass of single face minute surface, its minute surface is outside, on inboard non-specular surface, form vaporific translucent hair side, on hair side, adopt the method for silk-screen or spraying to generate the opacity of an arc and the transition zone of gradual change by acid etching or sandblast, spraying;
Or passing through silk-screen, spraying, stickup translucent pattern on the side mirror face outside, formation brick shape, rubble are piled up shape, the burner hearth nature rear surface of sand-lime shape.
Described flame simulating system, its described imaging screen, be to make with the translucent plastic sheet of hair side, as the flame picture imaging surface, pile up shape, sand-lime shape pattern as fireplace furnace nature rear surface in inboard spraying, the light tight district of silk-screen arc or transition region at outside spraying, silk-screen, stickup brick shape, rubble.
Described flame simulating system, its described intelligence controlling device comprises: the single-chip microcomputer of band A/D conversion is the CPU of core, input interface circuit, output interface circuit, power supply and fuzzy control software;
Wherein, power supply is introduced by civil power, and a part is directly supplied with each functional part of this flame simulating system by output interface circuit, and a part becomes low-voltage direct by voltage transformation and supplies with intelligence controlling device; Input interface circuit comprises control panel, remote-control receiving circuit, temperature sensor, current/voltage sensor, and the civil power phase detecting circuit receives artificial the setting and environmental information by input interface circuit; Output interface circuit comprises that relay, bidirectional triode thyristor, photoelectricity are isolated, pulse width control circuit, regulates output voltage by output interface circuit, and the angle of flow is to change caloric value, air quantity and flame brightness and analog fuel burning velocity;
Input interface circuit and output interface circuit respectively with dynamic light source device, electric heater unit, fixed light source, fiber-optic device, and each drive motors be electrically connected routinely;
Intelligence controlling device by receiver after receiving real time information, variation according to environment is controlled the caloric value of fireplace and the size of flame automatically, automatically control the caloric value of electric heater according to the size of adjusting flame, the different heats that produced during analog fuel burning speed, and the automatic testing environment temperature of energy, also can detect inner duty automatically, safety is guaranteed in the shutdown automatically that notes abnormalities;
Its internal clocking according to control panel and the artificial information of setting of remote controller, is realized timed power on/off.
Described flame simulating system, its described input interface circuit, include control panel, remote control transmits and receives circuit, civil power phase detecting circuit, temperature sensor circuit, line voltage and each parts operating current testing circuit, gathers the essential information of real time information as Based Intelligent Control by these circuit; The attached remote controller of joining, operation push-button is sent various adjustment flames, temperature, open and close machine, control information regularly as required.
Described flame simulating system, its described CPU is in time reported to the police to the detected abnormal information of line voltage current detection circuit, and is promptly cut off the electricity supply, in case unexpected the generation.
Described flame simulating system, its described output interface circuit comprises relay, bidirectional triode thyristor, phase-shift circuit, photoelectric isolating circuit, pulse width control circuit; Photoelectric isolating circuit cuts off being electrically connected between the high low-voltage, guarantees safety; Bidirectional triode thyristor, phase-shift circuit, pulse width control circuit receive the control information of CPU, change the caloric value of output voltage, control heater, the brightness of motor speed and respective sources.
Described flame simulating system, its described fuzzy control logic software, to compare by design temperature signal and the detected ambient temperature signal that input interface circuit collects, when having a long way to go, adopt big caloric value, big air output, high brightness work, when near the time, promptly reduce caloric value, air output reduces brightness and speed.
Dynamic light source device of the present invention adopts columnar structured, inside is equipped with static spot light, cylinder outer wall has the flame picture hole, because the inner surface of cylinder outer wall is a curved surface, and can be colored reflecting surface, the light of spot light can directly project by the flame picture hole and produce flame picture on the imaging screen.In addition the light of spot light on the colored curved surface of closed cylinder through repeatedly reflect, focusing, scattering, form intensity, color, many light beams that angle is all different, project each different parts of imaging screen by the flame picture hole simultaneously with direct beam, rotation along with light transmission cylinder, on imaging screen, form dynamic composite flame image, make flame effect more true to nature, lively, natural, reach perfect effect.
The light transmission cylinder outer wall adopts the flexible material of lightweight, as the two-piece type structure that the alloy aluminium sheet is made, is stuck in the support U type rib of light transmission cylinder, installs and removes very conveniently, is convenient to change the lamp pearl or the bulb of the generation spot light of light transmission cylinder inside.
Adopt being connected of light transmission cylinder and stent support axle through the bearing of animal cortex rings such as the wool felt ring (collar of paraffin digestion or ox-hide as a kind of flexibility, thoroughly overcome and when having eliminated motor shaft and back shaft decentraction rotating part stuck, increase the AC noise of generation and the frictional noise that sliding friction produces with motor load, and economical, durable.
The flame of true fuel combustion, the basic globulate of peripheral profile of its flame, light and dark therebetween.Between dynamic light source device and imaging screen, adorn a filter, block some unnecessary light beams, form the peripheral profile identical with the real flame system.The opening of filter is zigzag, and with the simple and easy disassembly and assembly structure of fixedly employing of cabinet, the different filter of can changing easily and superpose makes observed flame more natural, lively so that the flame picture of formation and the shape of emulation fuel are complementary.On the other hand, the rear wall with imaging screen, film viewing screen, fireplace furnace is integrated on the substrate.Substrate adopts the translucent glass of single face minute surface, generates rear wall and the film viewing screen of patterns such as sand-lime, rubble, Art Stone, brick shape as fireplace furnace by technologies such as silk-screen, air brushing, stickups in mirrored sides.Then adopt technologies such as acid etching, sandblast, silk-screen to make it to produce vaporific surface at opposite side and become imaging screen.(,, then adopt technologies such as wire drawing, silk-screen to generate imaging screen as PVC if adopt transparent plastic sheet.) both simplified the structure like this, the flame picture that makes on film viewing screen again to be seen is brighter.On the top on the vaporific surface of imaging screen with left and right corner can spray or the opacity and the transition region of silk-screen camber, cooperate with filter and block filtration fraction flame picture light beam, make flame effect more perfect.
Again on the one hand, add versicolor plastics or glass blocks such as some erose translucent redness, orange, black on the simulated fuel bed of simulated hearth and emulation charcoal bed, the dynamic flame light that part sees through the light of simulated fuel bed and sees through film viewing screen can shine its surface and produce flicker effect.In addition, the dynamic light that Colour-change light source below simulated fuel bed produces is sent on the simulated fuel bed with on the emulation charcoal by the direct curve of an optical fiber part and produces the alternating flashing light point, some shines these semi-transparent zone look simulation ashes piece flickers, further reproduces the effect of fuel simulated combustion realistically.
Another aspect utilizes digitized intelligent control technology, with the caloric value of electric heater, and light source luminescent intensity change in color everywhere, the rotation of motor, the interlock of all organically uniting of the frequency of flash of light.The function situation of the setting operation by remote control and inner each parts, timing samplings such as the variation of environment temperature detect, and when needs are rapidly heated, when increasing caloric value, flame are also become clear, and the analog fuel burning velocity is accelerated.When environment temperature reached desired temperature gradually, caloric value reduced, flame deepening, slack-off.And the operation irregularity city being arranged when detecting inside, safety is guaranteed in the shutdown of then cutting off the electricity supply immediately.This had both created outside the perfect visual effect enjoyment, had built comfortable, quiet, a safe fat city again.
Description of drawings
Fig. 1 is the front view of application example;
Fig. 2 is the internal cross section side view of application example;
Fig. 3 is that kinetic flame device is faced structure chart when being unkitted light-passing board;
Fig. 4 is the exploded view of the flexible bearing of light transmission cylinder one end in the kinetic flame device;
Fig. 5 is the whole front view of light transmission cylinder in the kinetic flame device;
Fig. 6 is light transmission cylinder U type support rod and a transmissive wall part drawing in the kinetic flame device;
Fig. 6 a is a U type rib 803;
Fig. 7 is a fireplace emulation bosh brick type example pattern;
Fig. 8 is a fireplace emulation burner hearth rubble type example pattern;
Fig. 9 is a fireplace emulation burner hearth Art Stone type example pattern;
Figure 10 is a fireplace emulation burner hearth sand-lime type example pattern;
Figure 11 is a fireplace emulation burner hearth dust type example pattern;
Figure 12 is a fireplace emulation burner hearth round dot type example pattern;
Figure 13 is the direct serigraphy application example of imaging screen;
Figure 14 is the application example of imaging screen acid etching atomizing back spraying;
Figure 15 is the filter front view;
Figure 16 is the logic diagram of intelligence controlling device;
Figure 17 is optical fiber, emulation charcoal, simulated fuel bed cooperation figure;
Figure 18 is the kinetic flame device explosive view.
The specific embodiment
Referring to Fig. 1~18, be a kind of flame simulating system of the present invention, include:
A. front openings, the fireplace cabinet that all the other several times are all sealed, opening portion are convenient to observe the simulating flame image of generation.
B. the side plate 4 of fireplace cabinet, imaging screen 3, simulated fuel bed 7, the emulation burner hearth that emulation fuel 5 emulation ashes pieces 6 are formed.
C. produce the dynamic light source device 8 of dynamic flame effect.
D. make simulated fuel bed and ashes produce the fixed light source 11 and the fiber-optic device 71 of combustion efficiency.
E. filter the flame picture filter 9 that produces the peripheral profile of flame.
F. the analog fuel burning produces the electric heater unit 10 and the intelligent remote control device of heat.
Filter 9 between dynamic light source device 8 and imaging screen, the face of filter 9 and imaging screen 3 is parallel basically, but also can adjust the flame height that is produced on the imaging screen 3 by the angle of adjusting on the above-below direction.
On simulated fuel bed 7, be placed with the colour imitation ashes piece 6 of erose translucent plastic, produce the flicker effect of flame.
Except that a fixed light source is arranged, also have a fiber-optic device 7 simulated fuel bed 7 times, make, produce dynamic colored points on emulation fuel 5 and the emulation ashes fuel slug 6 in simulated fuel bed 7.
Intelligence controlling device includes: the single-chip microcomputer of band A/D conversion is the CPU of core, input interface circuit, output interface circuit, power supply and fuzzy control software; Wherein, power supply is introduced by civil power, and a part is directly supplied with each functional part of this flame simulating system by output interface circuit, and a part becomes low-voltage direct by voltage transformation and supplies with intelligence controlling device; Input interface circuit comprises control panel, remote-control receiving circuit, temperature sensor, current/voltage sensor, and the civil power phase detecting circuit receives artificial the setting and environmental information by input interface circuit; Output interface circuit comprises that relay, bidirectional triode thyristor, photoelectricity are isolated, pulse width control circuit, regulates output voltage by output interface circuit, and the angle of flow is to change caloric value, air quantity and flame brightness and analog fuel burning velocity.
Flame simulating system is installed in the fireplace cabinet 1.Imaging screen 3 is in the centre position of cabinet, constitutes the hearth wall of fireplaces with two side frames 4 of cabinet.Dynamic light source device 8 is near the back side frame of fireplace cabinet, and filter 9 places between dynamic light source device 8 and the imaging screen 3, and filter 9 is basic parallel with imaging screen 3, and filter 9 can be adjusted highly and on the above-below direction and the angle between the imaging screen 3.
Project on the imaging screen 3 after the dynamic analog flame picture light that dynamic light source device 8 is produced filters through visual filter 9 and produce and duplicate peripheral profile of real flame and well-bedded dynamic flame image.
Flame simulating assembly, there is simulated fuel bed 7 front of the fireplace furnace rear wall that constitutes at imaging screen 3, emulation charcoal 5 and ashes fuel slug 6.Have at least one fixed light source 11 and fiber-optic device 71 to make by simulated fuel bed 7 below simulated fuel bed 7, the emulation fuel fabrication that emulation charcoal 5 and emulation ashes fuel slug 6 are formed produces the dynamic visual impact that is burning.
Simulated fuel bed 7, it is made by translucent plastics or fiberglass, the surface scribbles emulation fuel and burns shades of colour to a certain degree the time, and light transmittance everywhere is uneven, it also is uneven making the light that sees through below fixed light source 11, state and dynamic visual impact when producing different brightness and color analog fuel and burning.
Emulation charcoal 5 can be made stem form or other similar fuel shapes, the corresponding color of surface-coated with foamed plastics or translucent plastic.Translucent emulation fuel can see through the state that respective color redness, yellowish red color, analog fuel such as orange are burning.
Emulation ashes fuel slug 6, it is formed with bright colourless or red, orange etc. the erose translucent plastic piece of full impregnated.The light that the light of partial dynamic light source 8 and part see through simulated fuel bed 7 projects on the transparent and translucent ashes fuel slug 6 that is non-uniformly distributed in simulated fuel bed 7 and emulation charcoal 5, the dynamic effect when producing fuel combustion.
It is made up of fiber-optic device 71 Colour-change light source and optical fiber.A fibre-optic end links to each other with Colour-change light source, and the other end is guided to the inside of the inwall and the translucent emulation charcoal 5 of simulated fuel bed 7 respectively, perhaps inserts opaque emulation charcoal 5 to its outer surface.On simulated fuel bed 7 and emulation charcoal 5, produce a series of colors and brightness like this and do not stop the bright spot that changes, more realistically the dynamic effect during the analog fuel burning.
Dynamic light source device 8, it comprises support 801, light transmission cylinder 81, motor 802, spot light 805, light source bracket 804, rubber shaft coupling 806, back shaft 808.Motor 802 and back shaft 808 are fixed on the two ends of support 801.One end of light transmission cylinder 81 links to each other with motor 802 by rubber shaft coupling 806, and the driven by motor light transmission cylinder rotates.The other end of light transmission cylinder 81 has a flexible self-balancing bearing 820, is fixed on the support 801 after fixed axis 808 inserts flexible self-balancing bearing, becomes the back shaft of light transmission cylinder.Spot light 805 is contained in the back shaft 808 insertion light transmission cylinders of light source bracket 804 backs by hollow, and spot light 805 required power lines are also drawn thus.
The flexible self-balancing bearing 812 of light transmission cylinder 81 1 ends, it is by the end cap 812 that has detent, and wear-resistant flexible circle 809 and pressing plate 820 are formed.After wear-resistant flexible circle 809 is put into the detent of end cap 812, compress with pressing plate 810 again, be inserted in back shaft 808, an end of light transmission cylinder has also linked up with support 801 like this.Overcome motor overload and stuck problem of not changeing that the disalignment of motor 802 and back shaft 808 causes, also thoroughly eliminated consequent friction noise simultaneously.
Flexible rings 809, its by the wool felt punching and shaping after, use the heating paraffin digestion again, can make the fine hair of wool felt be stained with knot, simultaneously also further reduce the coefficient of sliding friction, abate the noise, increase service life.
Flexible cortical materials such as the also available ox-hide of wear-resistant flexible circle 809, pigskin are made.
Light transmission cylinder 81, it includes left and right end 812,807, and the fixing back of U type rib 803 and 811, four U types of light transmission piece rib 803 two and two end cap constitutes a cylindrical cage.The opening of U type rib 803 is inside, 90 degree of being separated by.
Light transmission piece 811 has the various slits of a series of similar flame profile aperture on it, can see through the light that spot light 805 sends, and forms the light beam of flame profile.Light transmission piece 811 has two, is circular arc type, and the limit of certain angle and width is turned up on both sides.These both sides are inserted respectively in two relative U type ribs 803, middle by another root rib jack-up, utilize the elasticity of light transmission piece to be stuck in the two U type ribs, the light light transmission piece 811 of pinching, its radian is diminished, can easily take off light transmission piece 811, make replacing internal point light source 805 more convenient.After inserting two light transmission piece 811, just formed the cylindrical light transmission cylinder 81 of a sealing.
Light transmission piece 811, its inner surface can be a minute surface, and the light part that spot light 805 is sent directly projects on the imaging screen 3 by the printing opacity slit, and a part of light repeatedly projects on the imaging screen 3 from the printing opacity slit after the reflection on the sealing inwall, make flame brighter, sense more has levels.Also can spray into the black no-reflection, flame can become bulk group shape like this; Also can use the reflectorized material of other single kinds or multiple color, coat internal surfaces can make the flame picture on the imaging screen present the color of multiple variation like this, makes the color of flame abundanter, can be according to shape and the color of liking adjusting arbitrarily easily flame.
Imaging screen 3, its sheet material adopts the translucent glass of single face minute surface, minute surface is outside, can pass through acid etching or sandblast in a side of non-specular surface, spraying forms vaporific translucent hair side, the light beam that is produced by dynamic power supplies 8 is incident upon the flame picture of the activity that forms on the hair side, and this flame picture sees through translucent two-way mirror and presents in front.On hair side, adopt the method for silk-screen and spraying to generate the opacity of an arc and the transition zone of gradual change, make observed movable flame image, fade away from bottom to top by bright deepening.
Imaging screen 3, the minute surface of front part can be directly and two side frame first halfs, the 4 composition inboard wall of burner hearth of fireplace cabinet 1, also can pass through methods such as silk-screen, spraying, stickup translucent pattern, pile up shape at its surface formation brick shape, rubble, the burner hearth nature internal face of sand-lime shape etc., owing to be translucent,, produce the sense of reality of flame in the time of more embodying the fireplace furnace fuel combustion so do not influence observed dynamic flame effect.
Imaging screen 3, also can directly adopt the translucent plastic sheet of hair side, or after the bright plastic plate of full impregnated is processed into hair side, pile up the sightingpiston of patterns such as shape, sand-lime shape in side spraying, the light tight district of silk-screen arc and transition region as the flame picture imaging surface with at opposite side spraying, silk-screen, stickup brick shape, rubble as the fireplace furnace rear surface.
Flame picture filter 9, between dynamic light source device and imaging screen 3, it is made up of support 91 and filter 92, and filter 92 is fixed on the side frame of fireplace by support 91.
Filter 92 has indentation on it, the peripheral profile of sawtooth is a circular arc, the dynamic beam that barbed portion allows to be produced by dynamic light source device 8 passes through, and remainder light beam then is filtered, the flame contours when making the flame picture of beating that produces on imaging screen 3 have true the burning.
Filter 92, it is fixed on the side frame of fireplace by fixed mount 91, can change filter 92 easily, or the dynamic flame of the different size shape that produced when changing the shape of sawtooth opening and highly simulating the different fuel burning of the stack by several filters.
Electric heater unit 10, it is made up of electric heater and blowing device.Be contained in the rear side of fireplace, blow out hot blast in the shelter, the place ahead of fireplace, also send heat when the simulated fireplace combustion fuel produces flame by the air channel.Electric heater unit 10 has two groups of heaters and buncher, can change caloric value and air output by the operating voltage of change heater and the working quantity of heater.
Intelligence controlling device, CPU, input interface circuit, output interface circuit, fuzzy control logic software and power supply that its single-chip microcomputer by band A/D mapping function is a core are formed.Remote controller, receiver, intelligent controller are formed.
Input interface circuit includes control panel, remote control and transmits and receives circuit, civil power phase detecting circuit, temperature sensor circuit, line voltage and each parts operating current testing circuit and form, and the information that will collect by these circuit is as the essential information of Based Intelligent Control.Remote controller, operation push-button is sent control informations such as various adjustment flames, temperature, open and close machine, timing as required.Intelligent controller, is controlled the caloric value of fireplace and the size of flame etc. according to the variation of environment after receiving these information automatically by receiver.
CPU is in time reported to the police to the detected abnormal information of line voltage current detection circuit, and promptly cuts off the electricity supply, in case unexpected the generation.Intelligent controller is the testing environment temperature automatically, also can detect inner duty automatically, and safety is guaranteed in the shutdown automatically that notes abnormalities.
Output interface circuit includes relay, bidirectional triode thyristor, phase-shift circuit, photoelectric isolating circuit, pulse width control circuit.Photoelectric isolating circuit cuts off being electrically connected between the high low-voltage, guarantees safety.Bidirectional triode thyristor, phase-shift circuit, pulse width control circuit receive the control information of CPU, change the caloric value of output voltage, control heater, the brightness of motor speed and respective sources.Intelligent controller can be controlled the caloric value of electric heater, the different heats that produced during analog fuel burning speed automatically according to the size of adjusting flame.
Fuzzy control logic software will be compared by design temperature signal and the detected ambient temperature signal that input interface circuit collects, when having a long way to go, big caloric value, big air output, high brightness work, when near the time, reduce caloric value, air output reduces brightness and speed.Intelligent controller can be according to being set in automatic on time open and close machine every day.
CPU and fuzzy control software, it has internal clocking, and according to control panel and the artificial information of setting of remote controller, internal clocking is realized timed power on/off.
As can be seen from Figure 1, formed electric fireplace cabinet by upper and lower, left and right and back side frame.What the observer can see from the front only is by left and right sides side frame 4, the simulated hearth that imaging screen 3 is formed and by simulated fuel bed 7, emulation charcoal 5, the emulation fuel fabrication that the simulation ashes are formed.When work, the observer sees is that the dynamic flame image and the integral body that rise slowly on the simulated hearth rear wall are rubescent slightly, the many places bright spot beat just at the fuel assembly of fired state.
As can be seen, dynamic light source device 8 is side in the end from the profile of Fig. 2, and the front is an imaging screen 3, and cabinet is separated into two parts: burner hearth and workspace.Because imaging screen is translucent, so the observer can't see device in the workspace.Between dynamic light source 8 and imaging screen 3, also has a filter 9.Slit on the light transmission light transmission piece 81 of the fixing point light source in the dynamic light source device forms irregular light beam, and the opening that sees through filter 9 projects on the imaging screen 3, forms flame picture.Along with the rotation of light transmission cylinder, these light beams move up, and constantly change projectional angle, make that the flame picture on the imaging screen upwards moves, and constantly change shape, size, brightness in the journey last moving past, and produce the dynamic flame effect.Because the inner surface of light transmission cylinder is the cylindrical surface of sealing,, at this moment produce flame picture clearly so when inner surface treatment becomes the black no-reflection, have only the light beam of some spot light to project on the imaging screen through the printing opacity slit.When the inner surface treatment of light transmission cylinder becomes minute surface, except that seeing through the slit, the direct light of spot light forms the flame picture light beam, and the light of spot light repeatedly reflects on curved surface, focusing, scattering form a composite light beam.Several auxiliary beam of slit generation nothing that this composite light beam sees through on the light transmission cylinder 81 projects on the imaging screen 3, produces the booster flame image.Can make the sense that has levels of observed simulating flame like this.
Can also be processed into the reflecting surface of whole or local yellow, redness, blue look, green etc. at the inner surface of light transmission cylinder 81, make the flame picture that produces different colours and multiple color at imaging screen 3.Make flame picture more rich and varied.
By above-described simple process, produce different dynamic flames, the different flame effect that is produced during with the burning of simulation different fuel to the light transmission cylinder inner surface.
The bulb and the lamp pearl of generation spot light are consumable accessorys, need often to change, and adopt the two-piece type light transmission piece, and U type bayonet arrangement makes the replacing consumable accessory easier and convenient as shown in Figure 6.
As shown in Figure 3, in the dynamic light source device 8, an end of light transmission cylinder 81 links to each other with the axle of motor 802 on being fixed on support 801 by the flexible shaft coupling 806 of rubber, and motor 802 drives light transmission cylinders 81 rotations.The other end frame of light transmission cylinder 81 prevents from that light transmission cylinder 81 from wiping to bump inner light source 805 and bracing frame 804 on flange hollow shaft 808 in rotation process.Flange hollow shaft 808 is fixed on the support 801 by flange, and light source 805 and bracing frame 804 inserts in the light transmission cylinders 81 by hollow shaft 808, simultaneously also with power line 820 by drawing in the light transmission cylinder 81.
As seen from Figure 4, circular hole is opened at the center of the end face 812 of light transmission cylinder 81, and the external diameter circular that Circularhole diameter is slightly larger than the flange hollow shaft has a circular groove, and waxdip wool felt collar 809 its external diameters of thickness 3-5mm equal the external diameter of circular groove.The diameter of bore of pressing plate 810 is identical with the central bore diameter of end face 812, and the several apertures on the limit can be fixed with screw and end face, and the wool felt collar is pressed abd fixed on the end face.Waxdip wool felt collar 809 is put into the groove of end face 812, with several hold-down screws pressing plate 810 and 812 is fixed then, be inserted in flange hollow shaft 808 after the wool felt collar compressed, the flexible bearing of having formed a remarkable especially like this, reduced the coefficient of sliding friction, alleviate motor load, reduced the AC noise of motor, eliminated frictional noise; Prevent the stuck phenomenon that rigging error produces when making motor shaft and flange hollow shaft decentraction and the impact noise of end face and hollow shaft.
Replacements such as the also available ox-hide of the base material of wool felt collar 809, pigskin.
As seen from Figure 5, light transmission cylinder 81 is formed by two, and both sides snap in the cylinder of having formed a base closed behind the U type rib 803.The spot light that inserts in the cylindrical shell sees through the slit formation flame light beam of being opened on the light transmission cylinder, and this light beam moves along with the rotation of light transmission cylinder 81, thereby has formed the dynamic light source that produces the dynamic flame effect on imaging screen 3.
Fig. 7 to Figure 12 is several pattern examples that imaging screen 3 lateral surfaces and side frame face and side frame anterior 4 are formed the simulated hearth wall.Since be to adopt semitransparent pigment or printing ink to generate, and very thin, thus can not influence the brightness and the effect of flame picture, but can increase the sense of reality of classical fireplace furnace, build anti-Piao and return genuine warm atmosphere.
Fig. 7 is traditional hair brick shape figure case.The wall pattern of Fig. 8 for building by rag rubble, Fig. 9 is a sheet Art Stone pattern, and Figure 10 is general similar cement, the wall pattern of lime, and Figure 11 is the pattern that cigarette ash is overworked in prolonged use, and Figure 12 is the round dot type pattern with sense of modernness.
The imaging surface of imaging screen 3 must make the atomizing of smooth glass or frosting, the matsurface that formation one is made up of countless multiple edge bodies on the microcosmic by technologies such as acid etching, sandblast, wire drawings.Like this, the light beam that comes from dynamic light source 8 projection is through these multiple edge bodies refractions and be diffracted into the front surface of imaging screen, makes the observer see flame pattern and can't see inner non-luminous other things.
Imaging screen can also be divided into three zones: imaging district, transition region and flame fade zone.Gradual change connects no obvious line of demarcation between the zone, the flame picture of seeing is more had levels feel and the sense of reality.
Figure 13 adopts silk-screen printing technique to generate this trizonal application example at imaging surface, and Figure 14 adopts simple spraying coating process to generate imaging district, the application example of transition region and flame fade zone.
The structure and the opening shape of the filter 9 on light path between dynamic light source 8 and the imaging screen 3 as seen from Figure 15.Support 91 directly is fixed on the fireplace cabinet.The filter 92 that has indentation is fixed on the support.The enveloping outer enclosure of indentation is circular arc.The light beam that is penetrated by dynamic light source device 8 can only be passed through by opening portion, and all the other then are blocked, so just show the peripheral profile of similar flame on imaging screen 3.Because this filter 9 has a segment distance from imaging screen 3,, make flame effect truer, lively, perfect so the peripheral profile of the flame of being seen on the imaging screen 3 can not produce clear and definite line of demarcation.
By shown in Figure 16, the intelligence controlling device in the electric fireplace, its hardware components mainly is made up of power supply, CPU, input interface circuit, output interface circuit.CPU is a core with a single-chip microcomputer that has the A/D mapping function.Input interface circuit comprises: have the control panel of button, luminous tube, LCDs, remote controller and receiving circuit, temperature sensor and testing circuit, voltage, current detection circuit, civil power phase detecting circuit.Input interface circuit detects remote controller or the artificial configuration information of button input and the information of environment and electric fireplace internal work situation in real time by CPU.Output interface circuit comprises: relay and drive circuit, bidirectional triode thyristor and driving electric power, photoelectricity coupling buffer circuit and pulse width control circuit.CPU by fuzzy control logic software to the information data computing that obtains by input interface circuit sampling after, output circuit is controlled.When detected voltage and current overrate, or during electric fireplace internal temperature value of overstepping the extreme limit, CPU is cut off the power supply of all functions parts immediately by output interface circuit, prevent accident.When detected environment temperature when manually the temperature that need reach being set and differing greatly, the difference that is lower than design temperature as environment temperature is during greater than 10 ℃, CPU is immediately by phase shift, 360 ° of conductings of controllable silicon, output rated voltage, heater is exported maximum caloric value, light source transfers to the brightest, pulse width control circuit is also exported specified DC voltage, make motor reach maximum (top) speed, produce maximum air quantity and the fastest flame and flash speed, fuel is with the state of prestissimo burning in the simulated fireplace.Along with the work of heater, environment temperature raises gradually, corresponding minimizing silicon controlled conducting angle, reduce the dutycycle of pulse width control circuit, reduce caloric value, air quantity, reduce flame brightness and flash speed, the progressively slack-off virtual condition of fuel combustion in the simulated fireplace.
Software clock actual timing in the CPU is to realizing timed power on/off by the time of control panel or remote control setting.
Photoelectricity coupling buffer circuit has cut off being electrically connected between the high low-voltage, has increased the security of electric fireplace operation.
Intelligence controlling device in the electricity fireplace does not draw among the figure.It is made up of remote control transmitter, receiver, temperature sensor, central processing unit, fuzzy control software etc.Electrical heating power in the fireplace, motor rotary speed, luminous intensity, environmental condition etc. are adopted way of hardware and software combination, form an intelligent follow-up system.As when receiving the configuration information that remote controller sends, then environment measuring to information compare with it.In actual temperature during far below the temperature that wants to reach, the operation of electric heater peak power, hot blast rate is rapidly heated to maximum.Simultaneously flame is the brightest, flash the fastest, analog fuel conflagration.When temperature reached desired temperature gradually, heating power reduced, and air quantity reduces, and the flame deepening is slack-off until stopping.The speed of analog fuel burning is slack-off gradually, until extinguishing.When temperature drops to certain value, produce flame and electrical heating work again.Analog fuel is automatic combustion once more.Have when unusual when detecting inside, the shutdown of promptly can cutting off the electricity supply immediately prevents accident.But in case of necessity also every day open and close machine regularly.
By shown in Figure 17, simulated fuel bed 7 is by the injection mo(u)lding of semitransparent orange translucent plastic, the surface spraying is depicted as the grey black look, the different block of inhomogeneous formation light transmittance of colouring thickness is placed the translucent simulation ashes of some erose colours piece 6 in the block or near the zone of imaging screen preferably in light transmittance.
The light transmittance that optical fiber flexible pipe 711 parts of drawing from fiber-optic device (being Colour-change light source again) 71 are guided to simulated fuel bed 7 is the zone preferably, and a part is inserted in the emulation fuel slug 5 and extended the outer surface that can see.Like this, fixed light source 11 makes the simulated fuel bed main body brighten, flame picture light makes some emulation ashes light and shade dynamic changes, the colourama of optical fiber guiding many places on simulated fuel bed 7, emulation charcoal 5, emulation ashes 6 change, flicker, produce dynamic effect remarkably true to life when this a pile fuel that the observer sees is acutely burning.

Claims (8)

1, a kind of flame simulating system, the flame that produces when being used to imitate the fireplace furnace fuel combustion in electric fireplace comprises: fireplace cabinet, electric heater unit, emulation burner hearth, simulated fuel bed, emulation fuel; It is characterized in that:
The fireplace cabinet is the housing of a sealing, its front is provided with a groove, be the emulation burner hearth, emulation burner hearth inner underside face is a simulated fuel bed, it is horizontally disposed with, emulation fuel and erose emulation ashes piece are arranged on the simulated fuel bed, and simulated fuel bed, emulation fuel and emulation ashes piece are to make with translucent colored plastic or fiberglass; Emulation burner hearth bottom surface is an imaging screen, itself and simulated fuel bed quadrature;
The side up and down and the bottom surface of emulation burner hearth, and between the side up and down of fireplace cabinet and trailing flank the space is arranged, constitute the inner chamber of fireplace cabinet;
In the inner chamber of fireplace cabinet, top is provided with electric heater unit, tilts to place on the upper side inwall of emulation burner hearth, and hot-blast outlet is towards the front of fireplace cabinet; The middle part between the trailing flank of imaging screen and fireplace cabinet, is provided with the flame picture filter, is parallel to each other between the plane of filter and imaging screen, or an angle is arranged between the two, and the filter lower end is fixed in the imaging screen lower end by a support; The bottom is provided with dynamic light source device, fixed light source device, fiber-optic device and intelligence controlling device on the downside inwall of fireplace cabinet; Fixed light source device, fiber-optic device and intelligence controlling device are fixedly arranged on the downside inwall of fireplace cabinet, fixed light source device and fiber-optic device are positioned at the simulated fuel bed below, the dynamic light source device is fixedly arranged on the downside inwall rear of fireplace cabinet by another support, is positioned at rear, filter lower end;
The dynamic light source device is the elongate body shape, and it axially and between the plane of filter is parallel to each other, and comprises the light transmission cylinder support, light transmission cylinder, motor, spot light, light source bracket, rubber shaft coupling, back shaft; Motor and back shaft are separately fixed at the two ends of light transmission cylinder support; Have most slits on the light transmission cylinder, one end of light transmission cylinder links to each other with motor by the rubber shaft coupling, and the driven by motor light transmission cylinder rotates, and the other end of light transmission cylinder has a flexible self-balancing bearing, fixed axis is fixed on the light transmission cylinder support after inserting flexible self-balancing bearing, becomes the back shaft of light transmission cylinder; A most spot light are contained on the strip light source bracket, axially place in the light transmission cylinder, and the power line of spot light is drawn by the back shaft of hollow;
Fiber-optic device, comprise Colour-change light source and most root optical fiber, each fibre-optic input links to each other with Colour-change light source, output is guided to the inwall of simulated fuel bed, or the inside of translucent emulation charcoal and emulation ashes piece, or to translucent emulation charcoal and emulation ashes piece outer surface, the guiding variable color light is random to be distributed on simulated fuel bed, emulation charcoal and the emulation ashes piece and to produce a series of colors and brightness and do not stop the bright spot that changes, more realistically the dynamic effect during the analog fuel burning.
2, flame simulating system as claimed in claim 1, it is characterized in that: described filter, make with light-proof material, have imitative flame combustion shape breach on it, the dynamic beam that barbed portion allows the dynamic light source device to produce passes through, make the flame picture that generation is beated on imaging screen, the flame contours when having true the burning.
3, flame simulating system as claimed in claim 1 is characterized in that: the flexible self-balancing bearing of light transmission cylinder one end of described dynamic light source device comprises the end cap that has detent, wear-resistant flexible circle and pressing plate; The wear-resistant flexible circle is positioned at the detent of end cap, compresses with pressing plate on the wear-resistant flexible circle, and with connector pressing plate and end cap is connected;
Flexible self-balancing bearing is inserted in fixed axis forms back shaft, and back shaft and light transmission cylinder support are connected with connector; Motor overload and stuck problem of not changeing that the disalignment that flexible self-balancing bearing has overcome motor and back shaft causes have also thoroughly been eliminated consequent friction noise simultaneously.
4, flame simulating system as claimed in claim 3 is characterized in that: described wear-resistant flexible circle, make by wool felt, ox-hide or pigskin, behind the punching and shaping, use the heating paraffin digestion, make the fine hair of wool felt be stained with knot, to reduce the coefficient of sliding friction, abate the noise, increase service life.
5, flame simulating system as claimed in claim 1, it is characterized in that: described light transmission cylinder, comprise left and right end cap, U type rib and light transmission piece, most root U type ribs are distributed on the two end cap periphery circle, the opening of U type rib is inside, and each rib two is affixed with two end cap respectively, constitutes a cylindrical cage;
Have most slits on two circular-arc light transmission piece of strip, its axial dual-side has the chimb of turning up, and with bow in two light transmission piece relatively, two chimbs insert respectively in two relative U type rib openings, constitute the cylindrical light transmission cylinder of a sealing.
6, flame simulating system as claimed in claim 5, it is characterized in that: described light transmission piece inner surface is a minute surface, the light part that spot light is sent directly projects on the imaging screen by the printing opacity slit, another part light repeatedly projects on the imaging screen from the printing opacity slit after the reflection on the sealing inwall, make flame brighter, sense more has levels; Or coated inner face becomes the black no-reflection, and flame can become bulk group shape like this; Or use single the kind or the reflectorized material of multiple color, coat internal surfaces makes flame picture on the imaging screen present the color of multiple variation, makes the color of flame abundanter.
7, flame simulating system as claimed in claim 1, it is characterized in that: described imaging screen, be to make with the translucent glass of single face minute surface, its minute surface is outside, on inboard non-specular surface, form vaporific translucent hair side, on hair side, adopt the method for silk-screen or spraying to generate the opacity of an arc and the transition zone of gradual change by acid etching, sandblast or a kind of technology of spraying in three kinds of technologies;
Or form translucent pattern by silk-screen, spraying or a kind of technology of pasting in three kinds of technologies on the side mirror face outside, form the burner hearth nature rear surface that brick shape, rubble are piled up shape or sand-lime shape.
8, flame simulating system as claimed in claim 1, it is characterized in that: described imaging screen, be to make with the translucent plastic sheet of hair side, adopt light tight district of a kind of formation arc in spraying or two kinds of technologies of silk-screen or transition region as the flame picture imaging surface in the inboard, adopt spraying, silk-screen in the outside or paste that a kind of technology in three kinds of technologies forms brick shape, rubble is piled up shape, sand-lime shape pattern as fireplace furnace nature rear surface.
CNB2007100628186A 2007-01-18 2007-01-18 Flame simulating system Expired - Fee Related CN100541042C (en)

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