A kind of preparation method of hexafluoropropene oligomers
(1) technical field
The present invention relates to a kind of preparation method of hexafluoropropene oligomers, the preparation method of the hexafluoropropene oligomers of especially a kind of perfluorinated nonene mass content more than 99%.
(2) background technology
Perfluorinated nonene is the important fluorine-containing organic intermediate that is obtained by oligomerization of hexafluoropropene, can derive many fluorochemical surfactants.This class tensio-active agent has high reactivity, high heat-resistant stability, high unreactiveness and the oil repellency energy of surging, and makes it can bring into play unique effect in fields such as coating, washing, fire-fighting, anti-corrosion of metal, pigment, dyestuff, emulsifying dispersant, fiber leather treatment, electronic industry, petroleum products.For example the perfluoroalkyl ether of the oligopolymer of R 1216 and phenol reactant generation if react with oleum, can be made into the sulfonate type fluorine surfactant; If then can introduce sulfuryl chlorio on phenyl ring with the chlorsulfonic acid reaction, further reaction can be made into various fluorine surfactants.
Perfluorinated nonene is got through oligomerisation reaction by R 1216, and it is a perfluor-2,4-dimethyl-3-ethyl-2-amylene (T
1), perfluor-4-methyl-3-sec.-propyl-2-amylene (T
2) and perfluor-2,4-dimethyl-3-heptene (T
3) mixture.The building-up process of perfluorinated nonene has two kinds of vapor phase process and liquid phase methods.
Vapor phase process oligomerization of hexafluoropropylene technology is solvent-free process, normally catalyzer is placed tubular reactor, allows R 1216 gas by catalyst layer generation oligomerisation reaction, and this technological process is generally successive reaction.Allied company directly uses gac as catalyzer, carries out oligomerisation reaction under 350~450 ℃, and the per pass conversion of R 1216 only is about 30%; Calculate with the R 1216 that consumes, the yield of perfluor hexene is about 70%, but the situation of perfluorinated nonene is not described (US 4377717).
The Daikin company of Japan is a catalyzer with the KF or the CsF that are carried on gac, nickel oxide, is reacting more than 200 ℃, and the R 1216 per pass conversion can reach more than 70%, obtains the mixture of perfluor hexene and perfluorinated nonene.With the gac is carrier, and the transformation efficiency of R 1216 is higher, and perfluorinated nonene is slightly many in the product, but contains a large amount of by product C in the product
9F
16When being carrier with the nickel oxide, though the R 1216 per pass conversion is lower slightly, product reaches as high as 80% (US 4296265) based on the perfluor hexene.
Liquid phase method oligomerization of hexafluoropropylene technology is that catalyzer is dissolved in the aprotic solvent, feeds R 1216 gas then and reacts, and its technology can be rhythmic reaction, also can be successive reaction.
The used catalyzer of liquid phase method oligomerization of hexafluoropropylene technology can use metal fluoride (US 2918501), fluorine-containing amine (US 4780559) and gac (US 4820883) etc. mainly based on fluorochemical.The solvent that uses is generally polar aprotic solvent, for example DMF, glycol dimethyl ether, acetonitrile and their mixture.R 1216 liquid phase oligomerisation reaction obtains the mixture of perfluor hexene and perfluorinated nonene usually, and the ratio of perfluor hexene and perfluorinated nonene depends primarily on catalyzer.R.A. Liese Prokop employing KSCN is a catalyzer, and perfluorinated nonene is 59.6% in the oligopolymer that oligomerization of hexafluoropropylene obtains, and the perfluor hexene is 36.2%; With KCN is catalyzer, and perfluorinated nonene is 2.0% in the oligopolymer that oligomerization of hexafluoropropylene obtains, and the perfluor hexene is 96.0%; With KOCN is catalyzer, and perfluorinated nonene is 67.8% in the oligopolymer that oligomerization of hexafluoropropene obtains, and the perfluor hexene is 30.2% (ZL93121609.5).Obviously selection of catalysts is formed the isomer of oligomerization of hexafluoropropylene body significant effects.
(3) summary of the invention
The object of the invention is to provide the preparation method of the hexafluoropropene oligomers that a kind of reaction conditions is simple, the perfluorinated nonene yield is high, makes that the perfluorinated nonene mass content reaches more than 90% in the hexafluoropropene oligomers.
For reaching goal of the invention the technical solution used in the present invention be:
A kind of preparation method of hexafluoropropene oligomers, described method comprises the steps: with the R 1216 to be raw material, with the alkaline metal fluoride cpd is that Primary Catalysts, organic bases are that promotor, polyethers are catalytic promoter, in aprotic polar solvent, under 10~150 ℃, through two sections pressurization oligomerisation reactions, obtain described hexafluoropropene oligomers; Described Primary Catalysts, promotor, catalyst promoting agent, aprotic polar solvent mass ratio are: 1:0.1~10:1~10:8~40, first section pressurization oligomerisation reaction is in pressurized vessel, carry out under R 1216 gaseous tension 0.1~1.5MPa (container vacuumized earlier before feeding R 1216 gas), second section pressurization oligomerisation reaction carries out in rare gas element, and inert gas pressure is 0.1~1.5MPa.
The inventive method is raw material with the R 1216, is that the alkali metal fluosilicate compound is that Primary Catalysts, organic bases are promotor with the ternary composite catalyst system, and polyethers is a catalytic promoter.Organic alkali catalyst can be regulated the alkalescence of catalyst system, adds polyether compound, can increase the solvent nature of alkali metal fluosilicate compound, to bring into play the concerted catalysis effect of three-element catalytic system well, effectively improves the selectivity of perfluorinated nonene.
Reaction temperature is spent low, though reaction is more steady, speed of response is too slow.Because oligomerization of hexafluoropropylene is stronger thermopositive reaction, temperature of reaction can not be too high, otherwise carry out fast because of oligomerisation, and reaction heat can't in time be removed, and can cause temperature fluctuation violent.The present invention in 10~150 ℃ of reactions, through two sections pressure processes, obtains the oligomerization of hexafluoropropylene body mixture (the perfluorinated nonene mass content can reach more than 90%) based on perfluorinated nonene in aprotic polar solvent.The key of two sections pressure processes is that second section reaction is to carry out under inert gas pressure, purpose is to improve the unreacted R 1216 total overall reaction that is dissolved in the aprotic polar solvent to be converted into oligomer, effectively improve the R 1216 transformation efficiency, improve the yield of perfluorinated nonene.
Described method also can comprise purification step, and described purification step is: with the gained hexafluoropropene oligomers, add stopper and carry out rectifying separation, obtain the hexafluoropropene oligomers behind the purifying; Described stopper is one of following: Resorcinol, p-tert-butylphenol, 2,6 ditertiary butyl p cresol, p methoxy phenol or thiodiphenylamine.3~10% of the amount of substance that described stopper add-on is a hexafluoropropene oligomers.
Because perfluorinated nonene and perfluor hexene all have unsaturated link(age), in the rectifying separation process, because long-time temperatures involved produces a certain amount of polymerization.Rectifying separation of the present invention is added stopper, can reduce the loss of perfluorinated nonene, perfluorinated nonene (T in the final product
1, T
2And T
3Three kinds of mixture of isomers) mass content can reach more than 99.5%.
Described alkaline metal fluoride cpd is one of following or two or more mixture wherein: 1. KF, 2. CsF, 3. NaF, 4. MnF
2
Described organic bases is one of following or two or more mixture wherein: 1. dimethylamine, 2. diethylamine, 3. Trimethylamine 99,4. triethylamine, 5. N-methyl piperidine, 6. N, N-xylidene(s), 7. pyridine, 8. piperidines.
Described polyethers is one of following or two or more mixture wherein: 1. poly(oxyethylene glycol) 400,2. Polyethylene Glycol-600,3. polyoxyethylene glycol 800,4. cetomacrogol 1000,5. polyethylene glycol nonylphenyl ether, 6. Triton X-100.
Described aprotic polar solvent is one of following or two or more mixture wherein: 1. acetonitrile, 2. dimethyl sulfoxide (DMSO), 3. glycol dimethyl ether.
Preferably, described oligomerisation reaction carries out under 10~100 ℃, and in first section pressurization oligomerisation reaction, the R 1216 gaseous tension is 0.2~1.0MPa, and second section pressurization oligomerisation reaction carries out in rare gas element, and inert gas pressure is 0.2~1.0MPa.
Described Primary Catalysts, promotor, catalyst promoting agent, aprotic polar solvent mass ratio are preferably: 1:0.1~5:1~5:10~20.
Concrete, described method is as follows: with the R 1216 is raw material, is Primary Catalysts, N with KF, the N-xylidene(s) is that promotor, Polyethylene Glycol-600 are catalytic promoter, in dimethyl sulfoxide (DMSO), through two sections pressurization oligomerisation reactions, obtains hexafluoropropene oligomers; Described KF, N, N-xylidene(s), Polyethylene Glycol-600, dimethyl sulfoxide (DMSO) mass ratio are: 1:0.1~5:1~5:10~20, first section pressurization oligomerisation reaction is in pressurized vessel, carried out 1~2 hour under the R 1216 gaseous tension 0.5~0.8MPa, 50~80 ℃, second section pressurization oligomerisation reaction carried out 0.5~1 hour in nitrogen, under 50~80 ℃, and nitrogen pressure is 0.5~0.8MPa; After reaction finishes, standing demix, separation is taken off a layer product liquid and is added a little zeolite and Resorcinol, the Resorcinol add-on be hexafluoropropene oligomers amount of substance about 5%, slowly heating, rectifying separation is collected 105~110 ℃ of cut products, promptly gets the hexafluoropropene oligomers behind the purifying.
Beneficial effect of the present invention is mainly reflected in: R 1216 transformation efficiency height, ternary component concerted catalysis, good, the convenient solvent reclaiming of perfluorinated nonene selectivity, and recovered solvent can directly be applied mechanically without purifying, and is simple to operate, the resource utilization height, the three wastes are few.
(4) embodiment
The present invention is described further below in conjunction with specific embodiment, but protection scope of the present invention is not limited in this:
Embodiment 1:
Measure the 40mL dimethyl sulfoxide (DMSO) and put into autoclave, add 2.5g KF more respectively, 2.5gN, N-xylidene(s) and 2.5g Polyethylene Glycol-600, after building sealing, connect vacuum extractor, remove air wherein, feed nitrogen, vacuumize, making the still internal pressure is zero again, the operation three times of taking a breath.Feed R 1216 gas then, make pressure reach 0.6MPa, open agitator, 400 rev/mins, be heated to 70 ℃, it is constant substantially with temperature to keep-up pressure, and after 90 minutes, closes the R 1216 inlet valve.Continue to be stirred to normal pressure, feed nitrogen to 0.6MPa, 70 ℃ were reacted 30 minutes, stopped to stir cooling.Then reactant transfer to the 1L pear shape separatory funnel, standing over night obtains the faint yellow fluorocarbon of lower floor, washing and drying after the separation.Through gas chromatographic analysis, wherein perfluor hexene mass content 2.2%, perfluorinated nonene mass content 92.8%.
In the 500mL four-hole boiling flask, pack into oligomerisation reaction product about about 300mL, and add a little zeolite and 5g Resorcinol, slowly be heated to certain temperature, liquid boiling in the four-hole boiling flask, separate through rectifying column, control suitable reflux ratio, collect 105~110 ℃ of cuts and get final product, perfluorinated nonene [perfluor-2,4-dimethyl-3-ethyl-2-amylene (T wherein
1), perfluor-4-methyl-3-sec.-propyl-2-amylene (T
2) and perfluor-2,4-dimethyl-3-heptene (T
3) mixture] mass content is 99.5%.
Embodiment 2:
Three-way catalyst changes 2.0g KF into, 2.0g diethylamine and 2.0g polyethylene glycol nonylphenyl ether, and other reaction is identical with example 1 with aftertreatment.Perfluor hexene mass content 1.4%, perfluorinated nonene mass content 93.2% in the oligomerization of hexafluoropropylene product, the perfluorinated nonene mass content is 99.5% after the rectification process.
Embodiment 3:
Three-way catalyst changes 1.5g KF into, 2.0g triethylamine and 2.5g polyethylene glycol nonylphenyl ether, and temperature of reaction changes 150 ℃ into, and other reaction conditions is identical with example 1 with aftertreatment.Perfluor hexene mass content 1.1%, perfluorinated nonene mass content 93.2% in the oligomerization of hexafluoropropylene product, the perfluorinated nonene mass content is 99.6% after the rectification process.
Embodiment 4:
Solvent changes the 50mL acetonitrile into, three-way catalyst changes 2.0g NaF into, 2.0g triethylamine and 2.0g polyethylene glycol nonylphenyl ether, temperature of reaction changes 50 ℃ into, reaction pressure changes 1.5MPa into, reaction times changes 30min into, and stopper changes thiodiphenylamine 10g into, and other reaction conditions is identical with example 1 with aftertreatment.Perfluor hexene mass content 3.6%, perfluorinated nonene mass content 91.2% in the oligomerization of hexafluoropropylene product, the perfluorinated nonene mass content is 99.5% after the rectification process.
Embodiment 5:
Solvent changes the 50mL acetonitrile into, and three-way catalyst changes 1.5g CsF into, 5.5g N-methyl piperidine and 5.0g Triton X-100, and temperature of reaction changes 50 ℃ into, and other reaction conditions is identical with example 1 with aftertreatment.Perfluor hexene mass content 3.1%, perfluorinated nonene mass content 95.3% in the oligomerization of hexafluoropropylene product, the perfluorinated nonene mass content is 99.8% after the rectification process.
Embodiment 6:
Temperature of reaction changes 80 ℃ into, and first section reaction pressure changes 0.1MPa into, and in 8 hours reaction times, stopper changes p methoxy phenol 9g into, and other reaction conditions is identical with example 1 with aftertreatment.Perfluor hexene mass content 2.3%, perfluorinated nonene mass content 91.9% in the oligomerization of hexafluoropropylene product, the perfluorinated nonene mass content is 99.7% after the rectification process.
Embodiment 7:
Temperature of reaction changes 30 ℃ into, and first section reaction pressure changes 1.0MPa into, and in 10 hours reaction times, stopper changes 2,6 ditertiary butyl p cresol 10g into, and other reaction conditions is identical with example 1 with aftertreatment.Perfluor hexene mass content 2.0%, perfluorinated nonene mass content 92.7% in the oligomerization of hexafluoropropylene product, the perfluorinated nonene mass content is 99.5% after the rectification process.
Embodiment 8:
Three-way catalyst changes 1.5g CsF into, 5.5gN-methyl piperidine and 5.0g Triton X-100, and temperature of reaction changes 50 ℃ into, first section reaction pressure changes 0.5MPa into, in 2 hours reaction times, stopper changes the 18g p-tert-butylphenol into, and other reaction conditions is identical with example 1 with aftertreatment.Perfluor hexene mass content 1.0%, perfluorinated nonene mass content 93.7% in the oligomerization of hexafluoropropylene product, the perfluorinated nonene mass content is 99.5% after the rectification process.