CN100536286C - Minitype iron core motor - Google Patents

Minitype iron core motor Download PDF

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Publication number
CN100536286C
CN100536286C CNB2005100918512A CN200510091851A CN100536286C CN 100536286 C CN100536286 C CN 100536286C CN B2005100918512 A CNB2005100918512 A CN B2005100918512A CN 200510091851 A CN200510091851 A CN 200510091851A CN 100536286 C CN100536286 C CN 100536286C
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CN
China
Prior art keywords
iron core
oval
brush
end cap
casing
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Expired - Fee Related
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CNB2005100918512A
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Chinese (zh)
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CN1734887A (en
Inventor
金绍平
方绍彬
郑向超
高文龙
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Jinlong Machinery and Electronics Co Ltd
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JINLONG GROUP CO Ltd Pty
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Priority to CNB2005100918512A priority Critical patent/CN100536286C/en
Publication of CN1734887A publication Critical patent/CN1734887A/en
Application granted granted Critical
Publication of CN100536286C publication Critical patent/CN100536286C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The micro iron core motor comprises a round shell with magnetic steel, a center shaft with T-shaped iron cores distributed as 120Deg, coils around iron core distributed as 120Deg and connected to commutator blade by piezoresistor, a brush with one end connected to electrode on sides of end cover exterior and another end slide contacted to commutator blade, a vibrator manufactured by iron and the material with density larger than iron. This invention has low energy consumption, large drive force, and long service time, and can supply high efficient drive force.

Description

Minitype iron core motor
Affiliated technical field
The present invention relates to a kind of minitype iron core motor that is used to drive; The present invention also relates to a kind of minitype iron core motor that is used to vibrate simultaneously.
Background technology
Along with the fast development that technology is maked rapid progress, electronic product is also had higher requirement to the design of motor.As the drag cup CD-ROM drive motor that is used to now drive, this motor is used on the electric devices such as shaver, toy car, electric toothbrush usually, because the drag cup CD-ROM drive motor has advantages such as volume is little, energy consumption is low, the life-span is long, also be applied to mobile phone simultaneously, on the electronic products such as vibrator for massage.Along with continuing to optimize of electronic product volume, the minimizing of motor volume is put on agenda already, so to carry out one between each manufacturer be the keen competition of unit with the micron.But the drag cup motor is owing to the problem in its structure and the design, and the minimizing of its volume will inevitably cause the decline of actuating force, can not satisfy designing requirement.
Summary of the invention
Purpose of the present invention just provides a kind of minitype iron core motor, thereby can provide high drive to above-mentioned electronic product
Another purpose of purpose of the present invention just provides a kind of minitype iron core vibrating motor.
Minitype iron core motor of the present invention has following technical characterictic:
An oval casing;
Be installed in the oiliness bearing of oval casing one end;
Two magnet steel: described magnet steel is installed in the inner space of not cut side of oval casing, and described magnet steel combines by glue and oval casing;
A central shaft;
Be installed in some iron cores on the central shaft, described iron core is become certain shape and the mode by riveting to become as a whole by punching out; Described core configuration be three "T"-shaped, three are "T"-shaped is to have a certain degree around a center; Described three "T"-shaped be on a circular face, to form by cutting, and therein heart place link to each other form as a whole;
Coil: around "T"-shaped iron core, the method for its rich system should be followed such rule: be the center promptly with some "T"-shaped iron cores, and perpendicular with the center of some "T"-shaped iron cores, and some "T"-shaped iron cores that are adjacent have a certain degree;
Commutator segment: be generally three, an end that contacts with brush is for semicircle, the mode of its combination should be followed such rule: promptly have a certain degree between the rectification sub-member of being made up of three commutator segments, and become a complete rotor assembly by injection molding way and piezo-resistance, central shaft;
End cap: an oval matrix, have the inner space of balancing each other simultaneously with the center of oval matrix, the bottom is equipped with the oiliness bearing consistent with the center line of oval matrix;
Brush: by the measured material of conduction, its shape is the tape of a flat, and described tape is excised a part from the centre, and to the horizontal direction bending; Described brush is installed in the inner space of described end cap, the perpendicular and skew part with the center line of end cap; The mutual balance of the part of described brush bending, and with rotor assembly on the commutator segment sliding contact;
Electrode: be two sheet metals, described sheet metal is installed in the end cap both sides external, and to its vertical direction bending; Described sheet metal links to each other by the brush of electric conductor with end cap inside;
Technical characterictic of the present invention is: described three angles between "T"-shaped are 120 degree;
Technical characterictic of the present invention is: the angle between described three coils is 120 degree;
Technical characterictic of the present invention is: the angle between described three commutator segments is 120 degree.
Technical characterictic of the present invention is: described iron core is provided with anchor point.
In another embodiment of the present invention, the present invention also includes following technical characterictic:
An oval casing;
Be installed in the oiliness bearing of oval casing one end;
Two magnet steel: described magnet steel is installed in the inner space of not cut side of oval casing, and described magnet steel combines by glue and oval casing;
A central shaft;
Be installed in some iron cores on the central shaft, described iron core is become certain shape and the mode by riveting to become as a whole by punching out; Described core configuration be three "T"-shaped, three are "T"-shaped is to have a certain degree around a center; Described three "T"-shaped be on a circular face, to form by cutting, and therein heart place link to each other form as a whole;
Coil: around "T"-shaped iron core, the method for its rich system should be followed such rule: be the center promptly with some "T"-shaped iron cores, and perpendicular with the center of some "T"-shaped iron cores, and some "T"-shaped iron cores that are adjacent have a certain degree;
Commutator segment: be generally three, an end that contacts with brush is for semicircle, the mode of its combination should be followed such rule: promptly have a certain degree between the rectification sub-member of being made up of three commutator segments, and become a full rotor assembly by injection molding way and piezo-resistance, central shaft;
End cap: an oval matrix, have the inner space of balancing each other simultaneously with the center of oval matrix, the bottom is equipped with the oiliness bearing consistent with the center line of oval matrix;
Brush: by the measured material of conduction, its shape is the tape of a flat, and described tape is excised a part from the centre, and to the horizontal direction bending; Described brush is installed in the inner space of described end cap, the perpendicular and skew part with the center line of end cap; The mutual balance of the part of described brush bending, and with rotor assembly on the commutator segment sliding contact;
Electrode: be two sheet metals, described sheet metal is installed in the end cap both sides external, and to its vertical direction bending; Described sheet metal links to each other by the brush of electric conductor with end cap inside;
Oscillator: a cylindrical balancing weight, described cylindrical balancing weight excises from the center line horizontal direction, and extends a part by the centre bore part outside the center line vertical direction;
Technical characterictic of the present invention is: described three angles between "T"-shaped are 120 degree;
Technical characterictic of the present invention is: the angle between described three coils is 120 degree;
Technical characterictic of the present invention is: the angle between described three commutator segments is 120 degree;
Technical characterictic of the present invention is: described oscillator is by iron or the density material bigger than iron.
Technical characterictic of the present invention is: described iron core is provided with anchor point.
Description of drawings
Accompanying drawing is the whole decomposition analysis figure of minitype iron core motor of the present invention
Specific embodiment
Minitype iron core motor of the present invention is made up of three parts: stator module, rotor assembly and end cap 18 assemblies; As scheme institute and look.Stator module comprises an oval casing 6, and described oval casing 6 is that an elongated cylinder is excised a part 8 along the extension of central horizontal direction and in casing 6 both sides along the central horizontal direction, makes it form the oval casing 6 with inner space.Described inner space is equipped with two tile magnet steel 3a, 3b, and tile magnet steel 3a, 3b are that a N is extremely inside, and one is that S is extremely inside.Described oval casing 6 one ends are opening shape, the other end is a column 5, described column 5 is to extend a part on the step-like extension of oval casing 6 one ends again, make it form an inner space concentric with oval casing 6, described inner space is equipped with oiliness bearing 4.
Rotor assembly comprises: a central shaft 13, be installed in the some iron cores 10 on the central shaft 13, and described iron core 10 is become certain shape and the mode by riveting to become as a whole by punching out.Described iron core 10 be shaped as three "T"-shaped, three "T"-shaped is to become 120 degree around a center; Described three "T"-shaped be on a circular face, to form by cutting, and therein heart place link to each other form as a whole.Coil (not shown): around "T"-shaped iron core 10, the method of its rich system should be followed such rule: be the center with some "T"-shaped iron cores 10 promptly, perpendicular with the center of some "T"- shaped iron cores 10, and 10 one-tenth 120 degree of some "T"-shaped iron cores that are adjacent.Commutator segment 11: be generally three, an end that contacts with brush 15a, 15b is for semicircle, and the other end is a pad 12.The mode of its combination should be followed such rule: promptly the angle between the rectification sub-member of being made up of three commutator segments 11 is 120 degree, and becomes a complete rotor assembly by injection molding way and piezo-resistance 9, central shaft 13.Described coil should connect like this: promptly top the end of a thread of coil links to each other with pad 12 on the commutator segment 11, and terminal stub links to each other with another pad 12 on the commutator segment 11.Circulation can be formed a complete circuit thus successively.
End cap 18 assemblies: be an oval matrix, have the inner space of balancing each other with the center of oval matrix simultaneously, the bottom is equipped with the oiliness bearing consistent with the center line of oval matrix 16.Brush 15a, 15b: by the measured material of conduction, its shape is the tape of a flat, and described tape is excised a part from the centre, and to the horizontal direction bending; Described brush 15a, 15b are installed in the inner space of described end cap 18, the perpendicular and skew part with the center line of end cap 18; The mutual balance of part of described brush 15a, 15b bending, and with rotor assembly on commutator segment 11 sliding contacts.Electrode 17a, 17b: be two sheet metals, described sheet metal is installed in end cap 18 both sides external, and to its vertical direction bending; Described sheet metal links to each other with brush 15a, the 15b of end cap 18 inside by electric conductor 14.
As mentioned above, rotor assembly is installed in the stator module, then end cap 18 is installed to the opening portion of stator module, makes commutator segment 11 sliding contacts on brush 15a, 15b and the rotor assembly simultaneously.Thus, external power source is entered by electrode 17a, 17b, to brush 15a, 15b, arrives coil through commutator segment 11 through electric conductor 14 then, makes coil produce magnetic field.Because iron core 10 is the material by the high permeability of multiple-piece, the eddy current that magnetic field is produced reduces, thereby greatly improved the intensity in magnetic field, the high-intensity magnetic field that consequent high-intensity magnetic field and stator module upper magnetic steel 3a, 3b produce interacts, rotor assembly is rotated, and this rotation will be delivered on the needed electronic instrument by central shaft 13.
Because the magnetic field that iron core 10 is produced is more much better than than the magnetic field that existing drag cup motor produces, thereby can produce much better than actuating force, can thus be the motor that electric devices such as shaver, toy car, electric toothbrush provide a kind of high drive.
In addition, iron core 10 of the present invention can be installed accurately by the anchor point on the iron core 10 7, because iron core 10 is to be shaped by punching out, thereby its machining accuracy guarantees easily, thereby can between iron core 10 and magnet steel 3a, 3b, keep the minimum close gap of magnetic, accomplish maximum actuating force.
Also have, because casing 6 of the present invention is to excise a part 8 along the extension of central horizontal direction and in casing 6 both sides along the central horizontal direction in elongated cylinder, thereby reduced the volume of motor effectively, thereby can in the structure of motor miniaturization, have better installing space.
In another embodiment of the present invention, front end at minitype iron core motor of the present invention, an oscillator 2 also is installed, described oscillator 2 is cylindrical balancing weights, described cylindrical balancing weight excises from the center line horizontal direction, and outside the center line vertical direction, extending a part by centre bore 1 part, described oscillator 2 is by iron or the density material bigger than iron.Be appreciated that oscillator 2 links to each other with the central shaft 13 of minitype iron core motor by centre bore 1.When the central shaft 13 drive oscillators 2 of minitype iron core motor rotate, because the off-centre of oscillator 2 weight, thereby in rotation, can produce bigger vibration force, can be delivered to this vibration force on the electronic instrument that the minitype iron core vibrating motor is installed thus, thereby can play the vibromassage effect, or remind the user who carries electronic instrument that the external information incoming call is arranged.
In above-mentioned two embodiment of the present invention, piezo-resistance 9 links to each other with rectification sub-member, coil.When electric current passed through said elements, piezo-resistance 9 can effectively reduce the pulse characteristic of electric current, thereby the commutation spark of commutator segment inter-module is reduced.This has reduced the electromagnetic interference of motor on the one hand; Improved the useful life of motor on the other hand.
In sum, the advantage that the present invention has existing drag cup motor to be difficult to have, clear although the present invention has set forth by the above embodiments, can on institute's content do suitable adjustment, the scope of its adjustment is with in the protection scope of the present invention of will going into.

Claims (9)

1: minitype iron core motor, this motor comprises:
An oval casing; Described oval casing is that an elongated cylinder is excised a part along the extension of central horizontal direction and in the casing both sides along the central horizontal direction, makes it form the oval casing with inner space;
Be installed in the oiliness bearing of oval casing one end;
Two magnet steel: described magnet steel is installed in the inner space of not cut side of oval casing, and described magnet steel combines by glue and oval casing;
A central shaft;
Be installed in some iron cores on the central shaft, described iron core is become certain shape by punching out, and becomes as a whole by the mode of riveting; Described core configuration is three " T " shapes, and three " T " shapes are to become certain included angle around a center; Described three " T " shapes are to form by cutting on a circular face, and therein heart place link to each other form as a whole;
Coil: around " T " shape iron core, the method for its rich system should be followed such rule: be the center promptly with some " T " shape iron cores, and perpendicular with the center of some " T " shape iron cores, and some " T " shape iron cores that are adjacent become certain included angle;
Commutator segment: be three, an end that contacts with brush is for semicircle, the mode of its combination should be followed such rule: promptly become certain included angle between the rectification sub-member of being made up of three commutator segments, and become a full rotor assembly by injection molding way and piezo-resistance, central shaft;
End cap: an oval matrix, have the inner space of balancing each other simultaneously with the center of oval matrix, the bottom is equipped with the oiliness bearing consistent with the center line of oval matrix;
Brush: by the measured material of conduction, its shape is the tape of a flat, and described tape is excised a part from the centre, and to the horizontal direction bending; Described brush is installed in the inner space of described end cap, the perpendicular and skew part with the center line of end cap; The mutual balance of the part of described brush bending, and with rotor assembly on the commutator segment sliding contact;
Electrode: be two sheet metals, described sheet metal is installed in the end cap both sides external, and to its vertical direction bending; Described sheet metal links to each other by the brush of electric conductor with end cap inside;
It is characterized in that: described iron core is provided with anchor point.
2: minitype iron core motor according to claim 1 is characterised in that: the angle between described three " T " shapes is 120 degree.
3: minitype iron core motor according to claim 1 is characterised in that: the angle between three described coils is 120 degree.
4: minitype iron core motor according to claim 1 is characterised in that: the angle between described three commutator segments is 120 degree.
5: the minitype iron core vibrating motor, this motor comprises:
An oval casing; Described oval casing is that an elongated cylinder is excised a part along the extension of central horizontal direction and in the casing both sides along the central horizontal direction, makes it form the oval casing with inner space;
Be installed in the oiliness bearing of oval casing one end;
Two magnet steel: described magnet steel is installed in the inner space of not cut side of oval casing, and described magnet steel combines by glue and oval casing;
A central shaft;
Be installed in some iron cores on the central shaft, described iron core is become certain shape by punching out, and becomes as a whole by the mode of riveting; Described core configuration is three " T " shapes, and three " T " shapes are to become certain included angle around a center; Described three " T " shapes are to form by cutting on a circular face, and therein heart place link to each other form as a whole;
Coil: around " T " shape iron core, the method for its rich system should be followed such rule: be the center promptly with some " T " shape iron cores, and perpendicular with the center of some " T " shape iron cores, and some " T " shape iron cores that are adjacent become certain included angle;
Commutator segment: be three, an end that contacts with brush is for semicircle, the mode of its combination should be followed such rule: promptly become certain included angle between the rectification sub-member of being made up of three commutator segments, and become a full rotor assembly by injection molding way and piezo-resistance, central shaft;
End cap: an oval matrix, have the inner space of balancing each other simultaneously with the center of oval matrix, the bottom is equipped with the oiliness bearing consistent with the center line of oval matrix;
Brush: by the measured material of conduction, its shape is the tape of a flat, and described tape is excised a part from the centre, and to the horizontal direction bending; Described brush is installed in the inner space of described end cap, the perpendicular and skew part with the center line of end cap; The mutual balance of the part of described brush bending, and with rotor assembly on the commutator segment sliding contact;
Electrode: be two sheet metals, described sheet metal is installed in the end cap both sides external, and to its vertical direction bending; Described sheet metal links to each other by the brush of electric conductor with end cap inside;
Oscillator: a cylindrical balancing weight, described cylindrical balancing weight excises from the center line horizontal direction, and extends a part by the centre bore part outside the center line vertical direction;
It is characterized in that: described iron core is provided with anchor point.
6: minitype iron core motor according to claim 5 is characterised in that: the angle between described three " T " shapes is 120 degree.
7: minitype iron core motor according to claim 5 is characterised in that: the angle between three described coils is 120 degree.
8: minitype iron core motor according to claim 5 is characterised in that: the angle between described three commutator segments is 120 degree.
9: minitype iron core motor according to claim 5 is characterised in that: described oscillator is by iron or the density material bigger than iron.
CNB2005100918512A 2005-08-02 2005-08-02 Minitype iron core motor Expired - Fee Related CN100536286C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2005100918512A CN100536286C (en) 2005-08-02 2005-08-02 Minitype iron core motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2005100918512A CN100536286C (en) 2005-08-02 2005-08-02 Minitype iron core motor

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CN1734887A CN1734887A (en) 2006-02-15
CN100536286C true CN100536286C (en) 2009-09-02

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011244870A (en) * 2010-05-24 2011-12-08 Hitachi Appliances Inc Vacuum cleaner
CN101834478A (en) * 2010-06-12 2010-09-15 金龙机电股份有限公司 End cap assembly and micro motor
CN102280962B (en) * 2011-06-12 2014-06-11 浙江盛越电子科技有限公司 End cover component and small-sized motor comprising same
CN104753224A (en) * 2014-07-28 2015-07-01 李莹 Aluminum die-cast motor cover
CN105703553B (en) * 2016-03-07 2019-04-23 安徽省旌德县星豪电子科技有限公司 A kind of production method of motor

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CN1734887A (en) 2006-02-15

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Owner name: JIN LONG ELECTRICAL CO., LTD.

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Effective date: 20090904

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Effective date of registration: 20090904

Address after: Jinlong science and Technology Park, entrance Avenue, North white elephant Town, Yueqing, Zhejiang

Patentee after: Jinlong Machinery & Electronic Co., Ltd.

Address before: Jinlong science and Technology Park, Jin Dao Jin Dao, Yueqing City, Zhejiang Province

Patentee before: Gold Dragon Holdings Group Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090902

Termination date: 20190802

CF01 Termination of patent right due to non-payment of annual fee