Summary of the invention
The present invention is in order to solve the gas purification cost height that exists in the prior art, adaptability problem and a kind of purification process that is applied to the unstripped gas of synthetic ammonia or methanol production is provided widely inadequately.
The present invention is realized that by following technical scheme a kind of purification process that is applied to the unstripped gas of synthetic ammonia or methanol production comprises the following steps
One, desulfurization, the conversion gas that comes from transformation system (is mainly CO, CO
2, H
2, H
2S, CH
4) pressure is 3.4~3.6MPa, at first sends into the thionizer bottom, with the bulky amine doctor solution counter current contact of going into tower from this tower top, the H in the gas
2S and portion C O
2By solution absorption.
Go out thionizer purified gas H
2S content is less than 10mg/Nm
3, remove decarbonization process.After the bulky amine liquid decompression of coming out at the bottom of the desulfuration absorbing tower, through the solution heat exchanger heat exchange, enter the solution flash groove, under the pressure of 0.4-0.6MPa, with the H in the solution
2, CO, and portion C O
2Flash distillation is come out, H in the flashed vapour
2S content is at 1000~1500mg/Nm
3, go out the flashed vapour (CO of regeneration overhead
2And H
2S) after water cooler and separator cool and isolate water of condensation, be sent to complexing iron desulfurization process.
Two, decarburization, the pressure that comes from desulfurization workshop section is that 3.3-3.5MPa (contains about CO
225%) conversion gas enters the absorption tower from bottom, decarburization absorption tower, with the MDEA solution counter current contact in the tower,
Be specially elder generation and MDEA (N methyldiethanol amine) the solution counter current contact that enters from the tower middle part, (the most of CO in the gas phase
2Be absorbed) again with the molten counter current contact of the MDEA that enters from tower top, finish the purification absorption process of carbonic acid gas.Purified gas (contains CO
2≤ 5.0%)
Regeneration: the solution that comes out at the bottom of the absorption tower enters one and dodges tower and carry out high pressure flash after decompression, and the gas that flashes off is delivered to complexing iron desulfurization process.MDEA (N methyldiethanol amine) solution that is come out by a sudden strain of a muscle tower bottom enters two sudden strain of a muscle towers, carries out low pressure flash, and the carbon dioxide that flash distillation is come out is delivered to complexing iron desulfurization process.The solution of gained carries out thermal regeneration after the desorb.
Three, complexing iron desulfurization, with step 1 and or two in the flash steam gas that produces adopt the desulfurization of complexing iron, pressure is 0.06~0.07Map, enters complexing iron absorption tower, with complexing iron doctor solution counter current contact.
Resurgent gases H
2S content is less than 10mg/Nm
3The configuration proportion of complexing iron doctor solution is to add 10~20kg complexing iron sweetening agent, 30~40kg soda ash, 30~40kg sodium bicarbonate, 10~20kg ferrous salt in the 1000kg water.Ferrous salt such as ferrous sulfate, iron protochloride etc.Complexing iron sweetening agent generally uses the graduate product of southization.
Complexing iron doctor solution rich solution and air thorough mixing enter regeneration tank after reaction, further oxidation regeneration in regeneration tank, (H
2S+O
2=H
2The elemental sulfur overflow of O+S) separating out in the regeneration tank enters the sulphur foam chute, sends into the sulfur melting kettle recovery sulphur by the sulphur foam pump again.
Compared with prior art, the present invention is directed to H in the gas
2The situation that S content is not too high, if adopt low-temperature rectisol or the supporting again CLAUS carbon of NHD gas sweetening to reclaim technology, though invest excessively, emission gases can't guarantee to reach discharging standards besides.This project adopts flow process to be: process gas comes out directly to enter transformation system after dedusting from two sections stoves, adopts bulky amine and the decarburization of MDEA double-stage desulfurizing after the conversion, to satisfy the methanol production requirement.(wherein major part is CO to stripping gas
2), take complexing iron to absorb wherein H
2S is to guarantee CO
2For urea, liquid CO
2Producing needs.The complexing ferrous solution is taked jet oxidative regeneration, and the sulfur recovery continuous sulfur melting obtains elemental sulfur. and this flow process, bulky amine and MDEA adopt heating decompression regeneration, do not have any liquefaction discharging, and be environmentally friendly.
Embodiment
Embodiment 1: a kind of purification process that is applied to the unstripped gas of synthetic ammonia or methanol production comprises the following steps
One, desulfurization, the conversion gas that comes from transformation system (is mainly CO, CO
2, H
2, H
2S, CH
4) pressure is 3.4MPa, at first sends into the thionizer bottom, with the bulky amine doctor solution counter current contact of going into tower from this tower top, the H in the gas
2S and portion C O
2By solution absorption.Go out thionizer purified gas H
2S content is less than 10mg/Nm
3, remove decarbonization process.After the bulky amine liquid decompression of coming out at the bottom of the desulfuration absorbing tower, through the solution heat exchanger heat exchange, enter the solution flash groove, under the pressure of 0.6MPa, with the H in the solution
2, CO, and portion C O
2Flash distillation is come out, H in the flashed vapour
2S content is at 1000~1500mg/Nm
3, go out the flashed vapour (CO of regeneration overhead
2And H
2S) after water cooler and separator cool and isolate water of condensation, be sent to complexing iron desulfurization process.The preparation of bulky amine doctor solution, the mass ratio of bulky amine and water are 1:2~2.5.
Two, decarburization, the pressure that comes from desulfurization workshop section is that 3.3MPa (contains about CO
225%) conversion gas enters the absorption tower from bottom, decarburization absorption tower, with MDEA (N methyldiethanol amine) the solution counter current contact in the tower,
Be specially elder generation and MDEA (N methyldiethanol amine) the solution counter current contact that enters from the tower middle part, (the most of CO in the gas phase
2Be absorbed) again with the molten counter current contact of the MDEA that enters from tower top, finish the purification absorption process of carbonic acid gas.Purified gas (contains CO
2≤ 5.0%) proportioning of MDEA (N methyldiethanol amine) solution is, MDEA and quality ratio 1:1~1.5.
Regeneration: the solution that comes out at the bottom of the absorption tower enters one and dodges tower and carry out high pressure flash after decompression, and the gas that flashes off is delivered to complexing iron desulfurization process.MDEA (N methyldiethanol amine) solution that is come out by a sudden strain of a muscle tower bottom enters two sudden strain of a muscle towers, carries out low pressure flash, and the carbon dioxide that flash distillation is come out is delivered to complexing iron desulfurization process.The solution of gained carries out thermal regeneration after the desorb.
Three, complexing iron desulfurization is adopted the desulfurization of complexing iron with the flash steam gas that produces among step 1 and two, and pressure is about 0.05Map, enters complexing iron absorption tower, with complexing iron doctor solution counter current contact.Resurgent gases H
2S content is less than 10mg/Nm
3, complexing iron doctor solution is an industry material commonly used, generally contains total alkali 35 grams per liters, total iron 3 grams per liters, complexing agent 12 grams per liters, pH value 8-8.5.The configuration proportion of complexing iron doctor solution is to add 10~20kg complexing iron sweetening agent, 30~40kg soda ash, 30~40kg sodium bicarbonate, 10~20kg ferrous salt in the 1000kg water.Ferrous salt such as ferrous sulfate, iron protochloride etc.Complexing iron sweetening agent generally uses the graduate product of southization.
Complexing iron doctor solution rich solution and air thorough mixing enter regeneration tank after reaction, further oxidation regeneration in regeneration tank, (H
2S+O
2=H
2The elemental sulfur overflow of O+S) separating out in the regeneration tank enters the sulphur foam chute, sends into the sulfur melting kettle recovery sulphur by the sulphur foam pump again.
Embodiment 2: a kind of purification process that is applied to the unstripped gas of synthetic ammonia or methanol production comprises the following steps
One, desulfurization, the conversion gas that comes from transformation system (is mainly CO, CO
2, H
2, H
2S, CH
4) pressure is 3.6MPa, at first sends into the thionizer bottom, with the bulky amine doctor solution counter current contact of going into tower from this tower top, the H in the gas
2S and portion C O
2By solution absorption.Go out thionizer purified gas H
2S content is less than 10mg/Nm
3, remove decarbonization process.After the bulky amine liquid decompression of coming out at the bottom of the desulfuration absorbing tower, through the solution heat exchanger heat exchange, enter the solution flash groove, under the pressure of 0.6MPa, with the H in the solution
2, CO, and portion C O
2Flash distillation is come out, H in the flashed vapour
2S content is at 1000~1500mg/Nm
3, go out the flashed vapour (CO of regeneration overhead
2And H
2S) after water cooler and separator cool and isolate water of condensation, be sent to complexing iron desulfurization process.
Two, decarburization, the pressure that comes from desulfurization workshop section is that 3.5MPa (contains about CO
225%) conversion gas enters the absorption tower from bottom, decarburization absorption tower, with MDEA (N methyldiethanol amine) the solution counter current contact in the tower,
Be specially elder generation and MDEA (N methyldiethanol amine) the solution counter current contact that enters from the tower middle part, (the most of CO in the gas phase
2Be absorbed) again with the molten counter current contact of the MDEA that enters from tower top, finish the purification absorption process of carbonic acid gas.Purified gas (contains CO
2≤ 5.0%)
Regeneration: the solution that comes out at the bottom of the absorption tower enters one and dodges tower and carry out high pressure flash after decompression, and the gas that flashes off is delivered to complexing iron desulfurization process.The MDEA solution that is come out by a sudden strain of a muscle tower bottom enters two sudden strain of a muscle towers, carries out low pressure flash, and the carbon dioxide that flash distillation is come out is delivered to complexing iron desulfurization process.The solution of gained carries out thermal regeneration after the desorb.
Three, complexing iron desulfurization is adopted the desulfurization of complexing iron with the flash steam gas that produces among step 1 and two, and pressure is 0.07Map, enters complexing iron absorption tower, with complexing iron doctor solution counter current contact.Resurgent gases H
2S content is less than 10mg/Nm
3,
Complexing iron doctor solution rich solution and air thorough mixing enter regeneration tank after reaction, further oxidation regeneration in regeneration tank, (H
2S+O
2=H
2The elemental sulfur overflow of O+S) separating out in the regeneration tank enters the sulphur foam chute, sends into the sulfur melting kettle recovery sulphur by the sulphur foam pump again.
Embodiment 3: a kind of purification process that is applied to the unstripped gas of synthetic ammonia or methanol production comprises the following steps
One, desulfurization, the conversion gas that comes from transformation system (is mainly CO, CO
2, H
2, H
2S, CH
4) pressure is 3.5MPa, at first sends into the thionizer bottom, with the bulky amine doctor solution counter current contact of going into tower from this tower top, the H in the gas
2S and portion C O
2By solution absorption.Go out thionizer purified gas H
2S content is less than 10mg/Nm
3, remove decarbonization process.After the bulky amine liquid decompression of coming out at the bottom of the desulfuration absorbing tower, through the solution heat exchanger heat exchange, enter the solution flash groove, under the pressure of 0.5MPa, with the H in the solution
2, CO, and portion C O
2Flash distillation is come out, H in the flashed vapour
2S content is at 1000~1500mg/Nm
3, go out the flashed vapour (CO of regeneration overhead
2And H
2S) after water cooler and separator cool and isolate water of condensation, be sent to complexing iron desulfurization process.
Two, decarburization, the pressure that comes from desulfurization workshop section is that 3.4MPa (contains about CO
225%) conversion gas enters the absorption tower from bottom, decarburization absorption tower, with MDEA (N methyldiethanol amine) the solution counter current contact in the tower,
Be specially elder generation and MDEA (N methyldiethanol amine) the solution counter current contact that enters from the tower middle part, (the most of CO in the gas phase
2Be absorbed) again with the molten counter current contact of the MDEA that enters from tower top, finish the purification absorption process of carbonic acid gas.Purified gas (contains CO
2≤ 5.0%)
Regeneration: the solution that comes out at the bottom of the absorption tower enters one and dodges tower and carry out high pressure flash after decompression, and the gas that flashes off is delivered to complexing iron desulfurization process.The MDEA solution that is come out by a sudden strain of a muscle tower bottom enters two sudden strain of a muscle towers, carries out low pressure flash, and the carbon dioxide that flash distillation is come out is delivered to complexing iron desulfurization process.The solution of gained carries out thermal regeneration after the desorb.
Three, complexing iron desulfurization, with step 1 and or two in the flash steam gas that produces adopt the desulfurization of complexing iron, pressure is about 0.06MPa, enters complexing iron absorption tower, with complexing iron doctor solution counter current contact.Resurgent gases H
2S content is less than 10mg/Nm
3,
Complexing iron doctor solution rich solution and air thorough mixing enter regeneration tank after reaction, further oxidation regeneration in regeneration tank, (H
2S+O
2=H
2The elemental sulfur overflow of O+S) separating out in the regeneration tank enters the sulphur foam chute, sends into the sulfur melting kettle recovery sulphur by the sulphur foam pump again.