CN100512950C - Manganese series deoxidants and their preparation process - Google Patents

Manganese series deoxidants and their preparation process Download PDF

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CN100512950C
CN100512950C CN 200610022255 CN200610022255A CN100512950C CN 100512950 C CN100512950 C CN 100512950C CN 200610022255 CN200610022255 CN 200610022255 CN 200610022255 A CN200610022255 A CN 200610022255A CN 100512950 C CN100512950 C CN 100512950C
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manganese
deoxidier
active component
molecular sieve
deoxidation
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CN1973994A (en
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陈耀壮
胡善霖
张鑫
鄢义
雷菊梅
白燕
陈群文
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Hao Hua Chengdu Technology Co ltd
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Southwest Research and Desigin Institute of Chemical Industry
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Abstract

The manganese series deoxidants consist of active component, supporter, adhesive and pore expander, where the active component is manganese oxide and the supporter is molecular sieve. The manganese series deoxidants have high deoxidizing activity, great oxygen capacity and high deoxidizing precision, and may be used in deoxidizing multiple kinds of gas, especially precise deoxidation of gas with high oxygen content. In addition, the manganese series deoxidants have high mechanical strength, no powdering and no chocking, and may be used in industrial production. The present invention also discloses the preparation process of the manganese series deoxidants.

Description

A kind of manganese deoxidier and preparation method thereof
Technical field
The invention belongs to the deoxy technology field of chemical industry, particularly a kind of manganese deoxidier and preparation method thereof.
Background technology
The deoxidier of present industrial use or dehydrogenation catalyst comprise two classes: the first kind is the catalytic reaction deoxidation, its deoxidation mechanism is to have in the presence of the hydrogen, water generation reaction takes place and reaches the purpose of deoxygenation in oxygen in the unstripped gas and hydrogen under catalyst action, this class dehydrogenation catalyst adopts precious metals pt, Pd etc. to be active component mostly, have that operating temperature is wide, air speed is high and advantage such as remaining oxygen is low, but in reaction, need hydrogen, have the high-purity gas of strict demand inapplicable to hydrogen content, this class catalyst costs an arm and a leg simultaneously.The second class deoxidier is chemisorbed reaction deoxidation, and its deoxidation mechanism is oxygen in the unstripped gas and deoxidier generation chemical reaction and deoxygenation, and this class deoxidier is to be active component with Mn, Cu, Ni etc., does not need hydrogen in deoxidation process.The copper deoxidier is long-term to use the easy surface that takes place to come off, and the nickel deoxidier can not reach the requirement of smart deoxidation.Manganese deoxidier deoxy activity height can satisfy the requirement of smart deoxidation, and promptly oxygen content is less than 1ppm in the gas after the deoxidation, and logical hydrogen reduction can return to former deoxy activity after using.China's manganese aboundresources, cheap, so manganese deoxidier has very strong competitiveness in smart deoxidation field.
It is to support carrier that present commercially available manganese deoxidier generally adopts activated alumina, and alumina cement is a binding agent, though can be as the smart deoxidation of gas, narrow application range only is fit to than low oxygen content (O 2≤ 200ppm) the smart deoxidation of gas for the smart deoxidation of the higher gas of oxygen content, is difficult to the requirement that reaches desirable.
Summary of the invention
The purpose of this invention is to provide a kind of high activity, high strength and inexpensive manganese deoxidier, this manganese deoxidier deoxy activity height, oxygen capacity are greatly, the deoxidation precision is dark, mechanical strength good, applicable to the multiple gases deoxidation, be particularly suitable for the smart deoxidation of higher oxygen content gas, can use by heavy industrialization.
Another object of the present invention provides a kind of preparation method of manganese series deoxidants.
The technical solution adopted for the present invention to solve the technical problems is: a kind of manganese deoxidier, make by active component, support carrier, binding agent and expanding agent, the percentage by weight of each component can be (with active component, support carrier, binding agent deal sum is 100%): active component 30~80%, support carrier 10~50%, binding agent 10~50%, other have expanding agent account for active component, support carrier and binding agent the mixture total weight amount 5~20%; Wherein: active component can be selected from manganese dioxide (MnO 2), manganese carbonate (MnCO 3), manganese oxalate (C 2H 2O 4Mn) etc. any one or a few in, the support carrier is a molecular sieve, and binding agent is good with clay, and expanding agent is good with lignin;
The method preparation of this manganese deoxidier by may further comprise the steps:
(1), with the active component of described deal, support carrier, binding agent and expanding agent and mix, be ground into the above powder of 300 orders;
(2), with (1) powder compacting in step; Can adopt conventional methods such as roller forming, compression molding or extruded moulding, make spherical, column, sheet, tri-lobed or other special shape etc., size is not limit.
(3), with the mixture behind (2) one-step forming 300~550 ℃ of following roastings 3~5 hours, promptly make described manganese deoxidier.
Molecular sieve can be selected from any one or a few in A-type molecular sieve, X-type molecular sieve, Y-shaped molecular sieve, the phosphate aluminium molecular sieve etc.
Clay can be selected from any one or a few in kaolin, the sweet soil of sheep, diatomite, the attapulgite etc.
The shape of manganese deoxidier of the present invention can be spherical, column, sheet, tri-lobed or other special shape etc.
The logical earlier before use hydrogen activation of manganese series deoxidants, 180~250 ℃ of activation temperatures, air speed 50~800h -1
Manganese deoxidier of the present invention is to be the deoxidier of original material preparation with the manganese ore that china natural resources is enriched, be mainly used in the degree of depth deoxidation of general conventional gas, as the smart deoxidation of gases such as nitrogen, argon gas, hydrogen, helium, carbon monoxide, carbon dioxide, methane, ethylene gas, propylene gas, be particularly suitable for the smart deoxidation of the higher gas of oxygen content.
The deoxidation mechanism of manganese deoxidier of the present invention is:
Deoxidation process: 2nMnO+O 2→ 2Mn n0 N+1+ Q (n=1,2,3)
Figure C200610022255D00041
(n=2,3)
Activation (regeneration) process: Mn nO N+1+ H 2→ nMnO+H 2O+Q (n=1,2,3)
More than the heat that absorbs of Q representative in each reaction equation.
Activation (regeneration) process is: Mn oxide at high price is reduced into the low oxide with activity.
Compared with prior art, the invention has the beneficial effects as follows:
1. manganese deoxidier of the present invention is an active component with the oxide of manganese, deoxy activity height, oxygen capacity are big, the deoxidation precision is dark, applicable to the multiple gases deoxidation, be mainly used in smart deoxidation, be particularly suitable for the smart deoxidation of higher oxygen content gas, oxygen content can be taken off to 1ppm greater than the oxygen in the 1000ppm gas; This deoxidier is used for smart deoxidation, and its actual oxygen capacity (active component is by MnO) is more than 20% of theoretical capacity, is up to 38% of theoretical oxygen capacity.
2. manganese deoxidier of the present invention as supporting carrier, can improve the specific area of deoxidier with molecular sieve, and (specific area is 200~400m with respect to activated alumina 2/ g), the specific area (800~1000m of molecular sieve 2/ g) much bigger, big specific area helps the absorption of gas on the deoxidier surface, makes reaction more abundant.
3. manganese deoxidier of the present invention adopts the interpolation lignin to make expanding agent, can improve the porosity of deoxidier, the manganese deoxidier that makes not only specific area is big, and voidage height, help the interior diffusion of gas, improve the utilization rate of deoxidier granule interior active component, improve the utilization rate of deoxidier active component greatly.
4. manganese deoxidier of the present invention adopts clay to make binding agent, the deoxidier mechanical strength that makes is good, efflorescence and clogging can not take place in the use, even deoxidier efflorescence or the surperficial phenomenon that comes off can not appear in long-term the use yet, be suitable for heavy industrialization and use.
5. the preparation method of manganese deoxidier of the present invention is simple, and the manganese resource that china natural resources is enriched is abundant, and raw material is easy to get, low production cost.
The specific embodiment
The present invention is described in further detail below in conjunction with the specific embodiment.But this should be interpreted as that the scope of the above-mentioned theme of the present invention only limits to following embodiment.
Embodiment 1
The present embodiment manganese deoxidier is formed (is 100% with active component, support carrier, binding agent deal sum) by following components in weight percentage:
MnO 240%, 4A molecular sieve 30%, attapulgite 30%, other has lignin to account for MnO 2, 4A molecular sieve and attapulgite the mixture total weight amount 10%.
The present embodiment manganese deoxidier makes by following method:
(1), with the MnO of described deal 2, 4A molecular sieve, attapulgite and lignin mix, and is ground into the above powder of 300 orders;
(2), with (1) the powder roller forming in step;
(3), with the mixture behind (2) one-step forming 300~400 ℃ of following roastings 3~5 hours, promptly make described manganese deoxidier.
Embodiment 2
The present embodiment manganese deoxidier is formed (is 100% with active component, support carrier, binding agent deal sum) by following components in weight percentage:
MnO 235%, 5A molecular sieve 15%, kaolin 50%, other has lignin to account for MnO 2, 5A molecular sieve and kaolinic mixture total weight amount 15%.
The present embodiment manganese deoxidier makes by following method:
(1), with the MnO of described deal 2, 5A molecular sieve, kaolin and lignin mix, and is ground into the above powder of 300 orders;
(2), with (1) the pressed powder moulding in step;
(3), with the mixture behind (2) one-step forming 400~450 ℃ of following roastings 3~5 hours, promptly make described manganese deoxidier.
Embodiment 3
The present embodiment manganese deoxidier is formed (is 100% with active component, support carrier, binding agent deal sum) by following components in weight percentage:
MnCO 330%, 13X molecular sieve 50%, diatomite 20%, other has lignin to account for MnCO 3, 13X molecular sieve and diatomaceous mixture total weight amount 5%.
The present embodiment manganese deoxidier makes by following method:
(1), with the MnCO of described deal 3, 13X molecular sieve, diatomite and lignin mix, and is ground into the above powder of 300 orders;
(2), with (1) the powder roller forming in step;
(3), with the mixture behind (2) one-step forming 400~500 ℃ of following roastings 3~5 hours, promptly make described manganese deoxidier.
Embodiment 4
The present embodiment manganese deoxidier is formed (is 100% with active component, support carrier, binding agent deal sum) by following components in weight percentage:
C 2H 2O 4Mn 80%,, phosphate aluminium molecular sieve 10%, sheep be sweet native 10%, other has lignin to account for C 2H 2O 420% of the mixture total weight amount of Mn, phosphate aluminium molecular sieve and the sweet soil of sheep.
(1), with the C of described deal 2H 2O 4Mn, phosphate aluminium molecular sieve, the sweet soil of sheep and lignin mix, and are ground into the above powder of 300 orders;
(2), with (1) the powder extruded moulding in step;
(3), with the mixture behind (2) one-step forming 500~550 ℃ of following roastings 3~5 hours, promptly make described manganese deoxidier.
Embodiment 5
Present embodiment is used for the experiment of the smart deoxidation of nitrogen for the manganese deoxidier with the foregoing description 1:
Earlier with the logical hydrogen activation of manganese deoxidier of the foregoing description 1, activation condition is: 180~250 ℃ of activation temperatures, air speed 50~800h before being used for smart deoxidation -1, and then be used for the smart deoxidation of nitrogen, 150~250 ℃ of deoxidation temperature, 180~250 ℃ of activation (regeneration) temperature.Deoxidier is placed tubular reactor, repeated test 4 times, when unstripped gas oxygen content, deoxidation after unstripped gas air speed, the deoxidation remaining oxygen of gas and oxygen capacity see Table 1 respectively:
Table 1 deoxidation experiment
Numbering Unstripped gas oxygen content ppm Deoxidation air speed h -1 The remaining oxygen ppm of gas after the deoxidation Oxygen capacity ml0 2/ g deoxidier
1 90 2000 <1 15
2 512 1500 <1 13.5
3 757 1500 <1 12
4 1270 1000 <1 10.3
Embodiment 6
Present embodiment is used for nitrogen CO for the manganese deoxidier with the foregoing description 2 2The enforcement of smart deoxidation:
Earlier with the logical hydrogen activation of manganese deoxidier of the foregoing description 2, activation condition is: 180~250 ℃ of activation temperatures, air speed 50~800h before being used for smart deoxidation -1, and then be used for CO 2Smart deoxidation, 150~250 ℃ of deoxidation temperature, 180~250 ℃ of activation (regeneration) temperature.Deoxidier is placed tubular reactor, repeated test 4 times, when unstripped gas oxygen content, deoxidation after unstripped gas air speed, the deoxidation remaining oxygen of gas and oxygen capacity see Table 2 respectively:
Table 2 CO 2Deoxidation experiment
Numbering Unstripped gas oxygen content ppm Deoxidation air speed h -1 The remaining oxygen ppm of gas after the deoxidation Oxygen capacity mlO 2/ g deoxidier
1 100 2000 <1 14.7
2 340 1500 <1 13.4
3 830 1000 <1 12.1
4 1060 1000 <1 10.7
From example 5 and example 6 as can be seen, manganese deoxidier of the present invention can satisfy the requirement of industrial smart deoxidation, can with in the gas greater than 1000ppm oxygen take off to oxygen content less than 1ppm.This deoxidier deoxy activity height, the deoxidation precision is dark, oxygen capacity is big, mechanical strength is good, the scope of application is wide, long service life, especially is fit to the smart deoxidation of higher oxygen content gas.
The scope of application of manganese deoxidier of the present invention is extensive, except that the smart deoxidation that is used for above-mentioned nitrogen, carbon dioxide, also can be used for the smart deoxidation of gases such as argon gas, hydrogen, helium, carbon monoxide, methane, ethylene gas, propylene gas.

Claims (3)

1. manganese deoxidier, make by active component, support carrier, binding agent and expanding agent, with active component, support carrier, binding agent deal sum is 100%, the percentage by weight of described each component is: active component 30~80%, support carrier 10~50%, binding agent 10~50%, other have expanding agent account for active component, support carrier and binding agent the mixture total weight amount 5~20%; Wherein: active component is selected from any one or a few in manganese dioxide, manganese carbonate, the manganese oxalate, and the support carrier is a molecular sieve, and binding agent is a clay, and expanding agent is a lignin; This manganese deoxidier makes by the method that may further comprise the steps:
(1), with the active component of described deal, support carrier, binding agent and expanding agent and mix, be ground into the above powder of 300 orders;
(2), with (1) powder compacting in step;
(3), with the mixture behind (2) one-step forming 300~550 ℃ of following roastings 3~5 hours, promptly make described manganese deoxidier.
2. manganese deoxidier according to claim 1 is characterized in that: described molecular screening any one or a few in A-type molecular sieve, X-type molecular sieve, Y-shaped molecular sieve, phosphate aluminium molecular sieve.
3. manganese deoxidier according to claim 1 is characterized in that: described clay is selected from any one or a few in kaolin, the sweet soil of sheep, diatomite, the attapulgite.
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CN102758061A (en) * 2012-06-21 2012-10-31 芜湖县天海耐火炉料有限公司 Silicon-manganese sepiolite deoxidier for steelmaking and preparation method thereof
CN103920395B (en) * 2014-04-04 2016-04-20 刘卫东 Polynary cleanser of a kind of fuel engines tail gas and preparation method thereof
CN105646223B (en) * 2014-12-04 2017-12-26 中国科学院大连化学物理研究所 A kind of method that levulic acid catalysis oxidation esterification prepares succinate
CN108014629A (en) * 2016-11-04 2018-05-11 沈阳三聚凯特催化剂有限公司 A kind of deoxidier with sulfur tolerance and preparation method thereof
CN111266083B (en) * 2020-02-18 2021-02-02 吉林大学 Manganese-based molecular sieve deoxidizer and preparation method and application thereof
CN113511951A (en) * 2020-04-10 2021-10-19 中国石油化工股份有限公司 Method for deoxidizing unsaturated hydrocarbon gas
CN112495389B (en) * 2020-11-09 2023-03-17 大连圣得环保新材料有限公司 Efficient multifunctional deoxidation catalyst, preparation method and application thereof

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