CN100510687C - Electromagnetic impulse valve service lifetime rapid test device and test method thereof - Google Patents
Electromagnetic impulse valve service lifetime rapid test device and test method thereof Download PDFInfo
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- CN100510687C CN100510687C CNB2008100327126A CN200810032712A CN100510687C CN 100510687 C CN100510687 C CN 100510687C CN B2008100327126 A CNB2008100327126 A CN B2008100327126A CN 200810032712 A CN200810032712 A CN 200810032712A CN 100510687 C CN100510687 C CN 100510687C
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Abstract
The invention relates to a rapid service life test device of an electromagnetic pulse valve, which comprises an electromagnetic head, a valve cover, a membrane and a blow tube, wherein the electromagnetic head is connected with the valve cover. The device is characterized in that the valve cover is connected with the end cover (A) of a transparent box; the membrane is arranged between the valve cover and the end cover (A) of the transparent box and contacts one end of the blow tube; and the blow tube penetrates through the other end of the transparent box and is connected with a muffler hermetically or through a screw. The test method is characterized in that the method comprises the following steps of: connecting an air inlet with an air source and connecting a control power supply; starting an electromagnetic pulse valve, so that the electromagnetic head of the electromagnetic pulse valve drives the member to make front and back displacement, wherein each action of the electromagnetic head and the member does not result in the drop of air pressure and the action frequency is 1-2 seconds per action; continuously testing until reaching the damage position of the electromagnetic pulse valve; and recording the action times of the electromagnetic pulse valve. The invention has the advantages of rapid testing, low energy loss, low noise and small size, and has convenience in achieving test at low and high temperatures.
Description
Technical field
The present invention relates to a kind of electromagnetic impulse valve device for quick testing in serviceable life and method of testing thereof, be used to test electromagnetic impulse valve serviceable life, belong to the proving installation technical field.
Background technology
For performance and the quality that improves electromagnetic impulse valve, often need test serviceable life electromagnetic impulse valve, as shown in Figure 1, be former electromagnetic impulse valve device for quick testing in serviceable life structural representation, described former electromagnetic impulse valve device for quick testing in serviceable life is by Electrical heads 1, valve gap 2, diaphragm 3, valve body 4, winding-up pipe 5, divide gas tank 6 and sound reducing enclosure 7 to form, with whole electromagnetic impulse valve is Electrical heads 1, valve gap 2, diaphragm 3, valve body 4 is installed on the branch gas tank (gas bag) 6, the output terminal emptying of valve or is connected with winding-up pipe 5 and will jet and manage 5 insertion sound reducing enclosures 7, after connecting the control power supply, electromagnetic impulse valve is winding-up repeatedly continuously, it is different because the electromagnetic impulse valve specification is big or small, each winding-up amount rises to several hectolitres from tens and does not wait, the winding-up back divides gas tank (gas bag) air pressure to descend, make-up gas to air pressure need approximately to recover 10 seconds left and right sides time, move 1,000,000 times, need 3-4 month time, as accelerate gas make-up, need to increase the air machinery capacity, test period is long, the energy consumption height, noise is big, and proving installation is huge, with increase economically with energy resource consumption on burden.
Summary of the invention
The purpose of this invention is to provide a kind of fast, energy consumption is low, electromagnetic impulse valve device for quick testing in serviceable life and method of testing thereof that noise is little.
For realizing above purpose, the technical solution of the utility model provides a kind of electromagnetic impulse valve device for quick testing in serviceable life, comprise Electrical heads, valve gap, diaphragm and winding-up pipe, Electrical heads is connected with valve gap, it is characterized in that valve gap is connected with glass box end cap A, diaphragm is located between valve gap and the glass box end cap A, and with winding-up pipe one end in contact, the winding-up pipe passes the other end sealing of glass box or is connected with the noise elimination mouth by nut.
Described glass box is made up of air intake opening, hex bolts, end cap A, plexi-glass tubular, O-ring seal, end cap B, hexagonal nut, the plexi-glass tubular both sides are fixed by hex bolts and hexagonal nut by end cap A and end cap B, be provided with O-ring seal between plexi-glass tubular and end cap A, the B, end cap B is provided with air intake opening.
A kind of electromagnetic impulse valve method for rapidly testing in serviceable life is characterized in that its method is:
The first step. insert source of the gas from air intake opening, connect the control power supply;
Second step. start electromagnetic impulse valve, the Electrical heads of electromagnetic impulse valve moves and makes diaphragm produce the front and back displacement, and the pipe of jetting this moment is provided with two kinds of situations:
1: winding-up pipe outlet sealing, though move behind the diaphragm, the winding-up pipe is not exitted;
2: the outlet of winding-up pipe is provided with the noise elimination mouth, though move behind the diaphragm, the winding-up pipe can only be put the gas of trace by the noise elimination mouth;
Electrical heads and diaphragm move at every turn, and air pressure is descended, and operating frequency can reach 1-2 second once, follow-on test till electromagnetic impulse valve damages, the number of times of record electromagnetic pulse valve events.
The present invention adds a glass box at the winding-up pipe, makes the stable gas pressure after the winding-up, and the diaphragm operating frequency is accelerated, and energy consumption significantly reduces, and has adopted glass box simultaneously, can diaphragm action clearly directly perceived and damaged condition.
Advantage of the present invention is that test is quick, and energy consumption is low, and noise is little, and because the proving installation volume is little, is convenient to be implemented in the test under the high and low temperature state.
Description of drawings
Fig. 1 is former electromagnetic impulse valve device for quick testing in serviceable life structural representation;
Fig. 2 is a kind of electromagnetic impulse valve device for quick testing in serviceable life structural representation;
Fig. 3 is the glass box structural representation.
Embodiment
The invention will be further described below in conjunction with drawings and Examples.
Embodiment
As shown in Figure 2, be a kind of electromagnetic impulse valve device for quick testing in serviceable life structural representation, described a kind of electromagnetic impulse valve device for quick testing in serviceable life is made up of Electrical heads 1, valve gap 2, diaphragm 3, winding-up pipe 5, glass box 8 and noise elimination mouth 10.
Electrical heads 1 is connected with valve gap 2, and valve gap 2 is connected with glass box end cap A12, and diaphragm 3 is fixed between valve gap 2 and the glass box end cap A12, and manages 5 one end in contact with winding-up, and winding-up pipe 5 passes the other ends sealing of glass box 8 or is connected with noise elimination mouth 10 by nut.
Described glass box 8 is made up of air intake opening 9, hex bolts 11, end cap A12, plexi-glass tubular 13, O-ring seal 14, end cap B15, hexagonal nut 16, plexi-glass tubular 13 both sides are fixing by hex bolts 11 and hexagonal nut 16 by end cap A12 and end cap B15, be provided with O-ring seal 14 between plexi-glass tubular 13 and end cap A12, the B15, end cap B15 is provided with air intake opening 9.
A kind of electromagnetic impulse valve method for rapidly testing in serviceable life is characterized in that its method is:
The first step. insert source of the gas from air intake opening 9, connect the control power supply;
Second step. start electromagnetic impulse valve, the Electrical heads 1 of electromagnetic impulse valve moves and makes diaphragm 3 produce the front and back displacements, and winding-up this moment is managed 5 and is provided with two kinds of situations:
1: the 5 outlet sealings of winding-up pipe, though move behind the diaphragm 3, winding-up pipe 5 is not exitted;
2: 5 outlets of winding-up pipe are provided with noise elimination mouth 10, though move behind the diaphragm 3, winding-up pipe 5 can only be put the gas of trace by noise elimination mouth 10;
Electrical heads 1 and diaphragm 3 move at every turn, air pressure is descended, operating frequency can reach 1-2 second once, follow-on test is till electromagnetic impulse valve damages, the number of times of record electromagnetic pulse valve events, test 1,000,000 actions only needs about 25 days time, and energy consumption significantly reduces, adopted transparent tube simultaneously, can diaphragm 3 action and damaged conditions clearly directly perceived.
Claims (3)
1. electromagnetic impulse valve device for quick testing in serviceable life, comprise Electrical heads (1), valve gap (2), diaphragm (3) and winding-up pipe (5), Electrical heads (1) is connected with valve gap (2), it is characterized in that, valve gap (2) is connected with glass box end cap A (12), diaphragm (3) is located between valve gap (2) and the glass box end cap A (12), and manages (5) one end in contact with winding-up, and winding-up pipe (5) passes the other end sealing of glass box (8) or is connected with noise elimination mouth (10) by nut.
2. a kind of electromagnetic impulse valve device for quick testing in serviceable life according to claim 1, it is characterized in that, described glass box (8) is made up of air intake opening (9), hex bolts (11), end cap A (12), plexi-glass tubular (13), O-ring seal (14), end cap B (15), hexagonal nut (16), plexi-glass tubular (13) both sides are fixing by hex bolts (11) and hexagonal nut (16) by end cap A (12) and end cap B (15), be provided with O-ring seal (14) between plexi-glass tubular (13) and end cap A (12), the B (15), end cap B (15) is provided with air intake opening (9).
3. a kind of electromagnetic impulse valve method for rapidly testing in serviceable life according to claim 1 is characterized in that its method is:
The first step. insert source of the gas from air intake opening (9), connect the control power supply;
Second step. start electromagnetic impulse valve, the Electrical heads of electromagnetic impulse valve (1) moves and makes diaphragm (3) produce the front and back displacement, and winding-up this moment is managed (5) and is provided with two kinds of situations:
1: winding-up pipe (5) outlet sealing, though move behind the diaphragm (3), winding-up pipe (5) is not exitted;
2: winding-up pipe (5) outlet is provided with noise elimination mouth (10), though move behind the diaphragm (3), winding-up pipe (5) can only be put the gas of trace by noise elimination mouth (10);
Electrical heads (1) and diaphragm (3) operating frequency can reach 1-2 second once, follow-on test till electromagnetic impulse valve damages, the number of times of record electromagnetic pulse valve events.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNB2008100327126A CN100510687C (en) | 2008-01-16 | 2008-01-16 | Electromagnetic impulse valve service lifetime rapid test device and test method thereof |
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CNB2008100327126A CN100510687C (en) | 2008-01-16 | 2008-01-16 | Electromagnetic impulse valve service lifetime rapid test device and test method thereof |
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CN101216383A CN101216383A (en) | 2008-07-09 |
CN100510687C true CN100510687C (en) | 2009-07-08 |
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CN103674540B (en) * | 2013-12-30 | 2016-06-08 | 正丰阀门集团有限公司 | Hydraulic control valve diaphragm endurance testing device |
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