Summary of the invention
The purpose of this invention is to provide a kind of automatic polishing machine,, increase work efficiency and quality of finish to improve the adaptability of size and specification towards processed products.
For achieving the above object, the invention provides a kind of automatic polishing machine, comprising:
Pedestal;
Carriage, the turning cylinder of this carriage upper end is horizontally set on the crossbeam of pedestal;
Emery wheel, the turning cylinder of emery wheel is connected the middle part of carriage, and this emery wheel is used to polish processed product;
First retractor device is horizontally disposed with, and an end of this first retractor device is connected on the column of pedestal, and the other end is connected emery wheel one side with carriage lower end contacts mutually;
Second retractor device vertically is provided with, and an end of this second retractor device is connected on the underframe of pedestal;
Transmitting device is connected with the other end of second retractor device, and this transmitting device is positioned at the below of emery wheel, is used to transmit processed product;
The 3rd retractor device is horizontally disposed with, and an end of the 3rd retractor device is connected on the column of pedestal;
Replace device, be connected with the other end of the 3rd retractor device, the described device of replacing is used for cooperating with emery wheel and transmitting device and replaces processed product.
By above technical scheme as can be known, the present invention adopts to hang and emery wheel is set and adjusts emery wheel, transmitting device, replaces the technological means of setting position with retractor device, realize constant force contact processed product surface, asked the polishing technology of the heart automatically, overcome the problem that existing polishing machine is difficult to adapt to different size, the irregular tubing of cross sectional shape, the advantage of technical solution of the present invention is:
1, by hang emery wheel is set, and retractor device is set adjusts transmitting device and replace the position of device, make emery wheel rely on deadweight to lean on tubing to be processed, emery wheel is consistent with the dynamics that contacts between the processed product, and the emery wheel position can be according to the shape of tubing and the self adaptation adjustment, so the present invention can be applicable to the tubing of the multiple size model of processing, and for the very irregular tubing of shape, also can reach good polishing effect;
2, the emery wheel of suspension type setting, the vibration during work can be weakened, the noise when having reduced automatic polishing machine work.
Also in conjunction with the accompanying drawings the present invention is described in further detail below by specific embodiment.
The specific embodiment
Automatic polishing machine embodiment one
Be depicted as the main TV structure schematic diagram of automatic polishing machine specific embodiment one of the present invention as Fig. 2 A, Fig. 2 B is its side-looking structural representation, and Fig. 2 C is its plan structure schematic diagram, and Fig. 2 D is that A-A among Fig. 2 A is to cross-sectional view.This automatic polishing machine comprises: pedestal 1, carriage 2, emery wheel 3, first retractor device 4, second retractor device 5, transmitting device 6, the 3rd retractor device 7 and replace device 8.Wherein:
Pedestal 1 plays the integrated support effect, this pedestal 1 specifically can adopt the frame form, at least comprise several crossbeams 11, underframe 12, and connection is supported on the several columns 13 between crossbeam 11 and the underframe 12, if automatic polishing machine is fixed on the somewhere, the crossbeam 11 of pedestal, underframe 12 and column 13 all can be replaced by the fixture of periphery so, as long as can be used in fixedly other structures of automatic polishing machine;
The carriage 2 of strip vertically hangs and is connected on the crossbeam 11, and the turning cylinder of these carriage 2 upper ends is horizontally set on the crossbeam 11 of pedestal 1, is about to the top that carriage 2 is suspended on pedestal 1, and carriage 2 can be swung in vertical plane with respect to pedestal 1;
A whole emery wheel 3 is arranged on the middle part of carriage 2, the turning cylinder of emery wheel 3 is fixedly connected on the carriage 2, this emery wheel 3 is used for polishing processed product by rotating, the concrete material of emery wheel 3 can change according to the requirement of processed product, usually can be the emery wheel of different polishing materials such as abrasive band, cloth wheel, fiber crops wheel, nylon wheel, select varigrained emery wheel for use, can reach various polishing effect;
First retractor device 4 is horizontally disposed with, be specifically as follows and carry out expanding-contracting action and horizontally disposed screw rod extensible member, one end of this first retractor device 4 is connected on the column 13 of pedestal 1 one sides, the lower end that the other end of this first retractor device 4 and carriage 2 are connected with emery wheel 3 one sides contacts mutually, do not fixedly connected with the lower end of carriage 2 in the end of first retractor device 4, during work, emery wheel 3 can rely on the weight of carriage 2 and emery wheel self to be pressed against on the processed product, and the effect of first retractor device 4 is carriage 2 to have been shored to come certain position before starting working, to adapt to the size and dimension of processed product;
Second retractor device 5 vertically is provided with, and is specifically as follows the screw rod extensible member, and the lower end of this second retractor device 5 is connected on the underframe 12 of pedestal;
Transmitting device is connected the upper end of this second retractor device 5, transmitting device is specifically as follows several travelling wheels 6 of the being aligned that is arranged in series, the turning cylinder of each travelling wheel 6 is parallel to each other, and each turning cylinder is connected with the upper end of second retractor device 5, travelling wheel 6 is used to transmit processed product, processed product is passed through for 3 times from emery wheel, and 6 of each travelling wheels can be by gear drive, and gear-driven advantage is to guarantee that processed product at the uniform velocity advances in polishing process;
The 3rd retractor device 7 is horizontally disposed with, and also can be the screw rod extensible member, and an end of the 3rd retractor device 7 is connected on the column 13 of pedestal 1 one sides, can be parallel with first retractor device 4, and be arranged on the top of first retractor device 4;
Replace the other end that device is connected the 3rd retractor device 7, replace device and be specifically as follows roller 8, the turning cylinder of the turning cylinder of roller 8 and emery wheel 3 is parallel to each other, the turning cylinder two ends are connected with the other end of the 3rd retractor device 7, roller 8 is used for cooperatively interacting with emery wheel 3, travelling wheel 6, and processed product is replaced between the three.
The present embodiment automatic polishing machine course of work is: before work, tubing to be processed is placed between emery wheel, travelling wheel and the roller, stroke according to size adjusting first retractor device, second retractor device and the 3rd retractor device of tubing, configure the position of travelling wheel and roller, the position of just deciding emery wheel, wherein second retractor device and the 3rd retractor device have played the effect of locking travelling wheel and roller position; Then can reduce the stroke of first retractor device, it is not contacted with carriage, therefore weight by carriage, emery wheel and first motor self is pressed against emery wheel on the tubing fully, is pressed against the total force that contact force on the tubing is constantly equal to parts such as carriage, emery wheel; After starter motor was started working, tubing was transmitted by travelling wheel and passes through from the below of emery wheel, and in this process, the emery wheel of rotation polishes tubing, and simultaneously, the roller of rotation also drives tubing and rotates, and can both contact emery wheel around the tubing and be polished uniformly.
In the present embodiment, emery wheel 3 and carriage 2 are to hang to be provided with, and can further in a side that deviates from emery wheel 3 first motor 10 be set in the lower end of carriage 2, are used to drive emery wheel and rotate.Be the main TV structure schematic diagram of carriage 2, emery wheel 3, first motor 10 and first retractor device, 4 annexations as shown in Figure 3A, Fig. 3 B is its side-looking structural representation, and Fig. 3 C is its plan structure schematic diagram.First motor 10 and emery wheel 3 are separately positioned on the both sides of carriage 2, and first motor 10 not only can play the effect that drives emery wheel 3, can also increase the weight on the carriage 2 simultaneously, make emery wheel 3 more reliable being pressed on the tubing to be processed.
In the present embodiment, transmitting device adopts several travelling wheels 6 of polyphone being aligned, it is advantageous that and to reduce towards processed products, be the wearing and tearing of tubing, the main TV structure schematic diagram of the annexation between several travelling wheels 6 and second retractor device 5 wherein is provided with two second retractor devices 5 shown in Fig. 4 A, to guarantee the balance of extension and contraction control, Fig. 4 B is its side-looking structural representation, and Fig. 4 C is its plan structure schematic diagram.Transmitting device is not limited to the form of travelling wheel, can also adopt forms such as conveyer belt.In actual applications, can further in the both sides of travelling wheel 6 guide plate 30 be set respectively, V-shaped layout is used to guide the transmission direction of tubing.Guide plate 30 can specifically be divided into four, leaves the space of ccontaining emery wheel and roller in the centre.
Adopt roller 8 as replacing device in the present embodiment, Fig. 5 A is depicted as the main TV structure schematic diagram of annexation between roller 8 and the 3rd retractor device 7, and Fig. 5 B is its side-looking structural representation, and Fig. 5 C is its plan structure schematic diagram.In the course of the work, tubing can rotate along with the rotation of roller, and each surface of tubing is polished uniformly, also can reduce the wearing and tearing to tube surfaces, has improved the polishing uniformity greatly.Certainly, replace device and be not limited to use roller, also can adopt baffle plate etc., can replace tubing to be processed and get final product with transmitting device, emery wheel cooperation.
Present embodiment adopts the screw rod extensible member as first retractor device, second retractor device and the 3rd retractor device, realizes that with the screw rod principle flexible advantage is accurately to control flexible distance, guarantees the accuracy to the tubing polishing.But the expanding-contracting action of first retractor device, second retractor device and the 3rd retractor device is not limited to adopt the screw rod extensible member to realize, for example can also replace with hydraulically extensible rod member, pneumatic expansion link etc.The position of retractor device and quantity also are not limited to the mode in the present embodiment, as long as can realize the adjustment to carriage, travelling wheel and roller position.Wherein, the end that first retractor device contacts carriage can connect a moving runner, because in the course of the work, there is relative motion the end of relative first retractor device of lower end possibility of carriage, moving runner is set, can avoid the direct friction between the carriage and first retractor device, reduce the wear rate of equipment.
Travelling wheel in the present embodiment and roller all can be driven by motor, and motor can be connected with the turning cylinder of travelling wheel and roller by belt and drives its rotation.Wherein be used to drive second motor that travelling wheel rotates and be fixed on the pedestal or second retractor device; The 3rd motor 9 that is used for driving rolls 8 rotations can be fixed on pedestal 1 or the 3rd retractor device 7, shown in Fig. 5 A.
Present embodiment it is advantageous that than the automatic polishing machine of prior art: emery wheel, transmitting device and the position of replacing device all can be adjusted, and can adapt to the tubing of multiple size, for example can be to the tubing processing of diameter range in 20~360mm; Emery wheel adopts the hang setting, be pressed against formation constant force contact on the tubing by own wt, when if the cross sectional shape of tubing changes, emery wheel can be adjusted the position according to the tubing shape, also can realize uniform polishing to some very irregular tubing, the design of suspension type emery wheel also can be good at realizing asking for automatically the function at tubing shape center, has strengthened the adaptability to the tubing shape; Because motor is connected on the carriage, also be draped, then the vibration during machine operation is weakened greatly, and the noise during automatic polishing machine work reduces; Adopt independently whole emery wheel and a motor, can reduce the volume of automatic polishing machine, can also reduce power consumption, usually can save electric energy and reach 50%~80%, reduce production costs, and independently emery wheel has been avoided the restriction of automatic polishing machine to pipe length, for example can process the tubing more than the 80mm, when if the transmitting device that adopts is several travelling wheels, then the length of tubing only depends on the size and the interval of travelling wheel; Adopt gear drive, transmission speed is stable, has promptly realized the constant speed transmission, can further improve quality of finish.
Automatic polishing machine embodiment two
The structure of automatic polishing machine specific embodiment two of the present invention and embodiment one are roughly the same, difference is: contacting of disconnected form is improved to by the contacting of elastic device type of attachment between the carriage and first retractor device, for example adopts return spring to connect between the carriage and first retractor device; Be connected by elastic device between transmitting device and second retractor device, for example spring, stage clip, rubber cushion blocks etc.; Replace between device and the 3rd retractor device and be connected, for example spring, stage clip, rubber cushion blocks etc. by elastic device.
Present embodiment is when work, on the one hand, if need to increase or reduce emery wheel and be pressed against active force on the tubing to be processed, can be by adjusting the position of first retractor device, and then make between the carriage and first retractor device by elastic device and to produce elastic acting force, conduct to emery wheel by the elastic acting force that will act on the carriage, alleviate and increase emery wheel and act on power on the tubing.On the other hand, after transmitting device is fixed with the home position adjustment of replacing device, elastic device can make transmitting device and the position of replacing device do trickle adjustment, the for example translation of turning cylinder, or the trickle rotation adjustment of turning cylinder, the turning cylinder of emery wheel and roller and the transmission direction of travelling wheel are can non-strictness parallel, then can be more appropriate lean tubing, be unlikely to too tight, when very irregular, the irregular tubing in surface passed through the emery wheel below, transmitting device also can be done the variation that trickle adjustment adapts to the tubing cross section with the position of replacing device.Elastic device is set, the active force that contacts the tubing that imposes on 3 of tubing at emery wheel, roller and travelling wheel is equated, further improved the precision that this automatic polishing machine asks the heart, constant force to contact automatically, no matter the flatness on the tube wall thickness size of tubing, circularity and surface how, can both guarantee the effect of polishing, and can adjust the contact force that tubing to be processed bears as the case may be flexibly, make polishing operation more flexible.
The automatic polishing machine of present embodiment can adapt to the not high tubing of dimensional accuracy is polished, and reaches preferable polishing effect.
Automatic polishing machine embodiment three
Be illustrated in figure 6 as the structural representation (ignoring internal structure among the figure) of automatic polishing machine specific embodiment three of the present invention, the structure of this automatic polishing machine is to be arranged with shell 20 on the basis of embodiment one structure on pedestal, and on the shell 20 at transmitting device two ends, be respectively arranged with charging aperture 21 and discharging opening 22, realize automatic feed, discharging.
The automatic polishing machine of present embodiment is because volume is little, institute is so that make automatic polishing machine as a whole, adopt shell that polishing operation is closed, the dust that is produced in the operating process, noise and smell pollute and all are isolated from the outside out, improved the working environment of automatic polishing machine, more environmental protection adapts to current social demand for development.On the basis of present embodiment automatic polishing machine, suction port 23 can also be set on shell 20, be used to connect dust exhaust apparatus, the dust that produces in the polishing process is in time cleared up, the peculiar smell that produces in can also the absorbing and filtering polishing process, to keep the automatic polishing machine cleaning, shorten cleaning, the maintenance period of automatic polishing machine, avoid pollution to environment.
On the pedestal of present embodiment, control device can be set, respectively with first retractor device, second retractor device, the 3rd retractor device, emery wheel is connected with transmitting device, be specifically as follows and drive first retractor device, second retractor device links to each other with the stepper motor of the 3rd retractor device, also be connected with second motor with first motor that drives emery wheel and travelling wheel respectively, adopt roller when replacing device, and when adopting the 3rd motor-driven roller to rotate, control device can also be connected with the 3rd motor, then control device can be used to control first retractor device, stretching of second retractor device and the 3rd retractor device controlled first motor, second motor and the 3rd motor-driven emery wheel, the rotation of travelling wheel and roller.Owing to present embodiment automatic polishing machine self structure adaptation function to the tubing shape in polishing process, so behind the home position of control emery wheel, travelling wheel and roller, need not human intervention, just can control motor and rotate the realization polishing operation by control device, and reach preferable polishing effect, what the operation of automation can be bigger enhances productivity.Control device can further include display unit, detect the expanding-contracting action of first retractor device, second retractor device and the 3rd retractor device, and whether the rotation of first motor, second motor and the 3rd motor is normal, then shows fault so that the user safeguards, control.Control device can further include the module of functions such as execution is reckoned by the piece, motor meter speed, stored information, polishing rate detection, further enriches the function of automatic polishing machine.
Automatic polishing machine of the present invention can be realized automatic constant speed charging, ask heart constant force contact polishing, automatic polishing, dedusting noise reduction and totally enclosed electromechanical integration work automatically automatically, has that the structure advanced person is reasonable, durable in use, a safety energy-conserving environment protection, plurality of advantages such as simple to operate.Keep constant speed and constant force, can guarantee polishing effect; Can be fit to process the product of relative broad range specification, even can process the tubing that elliptical shape or cross section thickness differ, the allowed band upper limit that can process the pipe diameter can reach 360mm, the square tube cross dimensions length and width difference upper limit can reach 140mm, and wideer to the adaptability of the length requirement of converted products, the extreme length of the product of can not limiting the production; This automatic polishing machine can improve process velocity and reach 15~20 times with respect to existing polishing machine, and the crudy qualification rate can reach more than 99%.
It should be noted that at last: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of various embodiments of the present invention technical scheme.