CN100506571C - Technique for making metal traditional opera facial mask - Google Patents

Technique for making metal traditional opera facial mask Download PDF

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CN100506571C
CN100506571C CNB2005100446742A CN200510044674A CN100506571C CN 100506571 C CN100506571 C CN 100506571C CN B2005100446742 A CNB2005100446742 A CN B2005100446742A CN 200510044674 A CN200510044674 A CN 200510044674A CN 100506571 C CN100506571 C CN 100506571C
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metallic plate
technique
content
facial makeup
etching
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CN1736735A (en
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乔峰
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Abstract

The invention relates to a technique for preparing a metallic traditional opera facial makeup, which contains the following steps: a) changing into grey scale of the traditional opera facial makeup by computer image processing technique, modifying the conjunction position of the colors into white, transferring into anti positive image, and preparing sheet film; b) cutting the metallic plate for preparing facial makeup, surface deoiling and coating photographic ink. c) Reflecting the content in the sheet film onto the metallic plate by optical imaging technique; d) engraving the displayed facial makeup content on the metallic plate by chemical or electrolytic etching; e) coloring the engraved part according to the pattern colors. f) Surface treating by polishing, inactivating, and coating transparent masking lacquer; g) framing. The invention is characterized in that the technique is simple and the preparation is convenient.

Description

A kind of technique for making metal traditional opera facial mask
Technical field
The present invention relates to a kind of types of facial makeup in Beijing operas manufacture craft, specifically a kind of technique for making metal traditional opera facial mask.
Background technology
We know, traditional opera facial mask is as the unique artistic of traditional Chinese culture, the history of existing nearly one thousand years is subjected to liking of the people of other countries deeply, and derives various types of facial makeup in Beijing operas handicrafts thus, existing types of facial makeup in Beijing operas handicraft is clay sculpture mostly, Freehandhand-drawing, forms such as woodcarving are subjected to the restriction of above-mentioned manufacture craft, the handicraft individual difference of its production is bigger, image is more stiff, and color form etc. also has than big-difference, and because of being pure manual operations, operating efficiency is low, the practitioner is subjected to bigger restriction, and a people also must not produce the identical types of facial makeup in Beijing operas, the raw material that adopted simultaneously, fearness is bumped, frangible, not water-fast fire, permanent preservation to types of facial makeup in Beijing operas handicraft has formed considerable restraint, is not suitable for a large amount of productions, can not form industrialization, and require the practitioner to have at the bottom of the darker fine arts worker, thereby limited the development that types of facial makeup in Beijing operas technology is made.
Summary of the invention
The present invention provides a kind of technology simple, easy to make technique for making metal traditional opera facial mask for overcoming above-mentioned the deficiencies in the prior art.
The objective of the invention is to adopt following technical proposals to realize:
A kind of technique for making metal traditional opera facial mask, its manufacture craft is as follows:
A) in the computerized image process software types of facial makeup in Beijing operas content is transferred to gray scale, white is revised as in the junction between the color, so that the differentiation of engraving back is painted, transfers anti-positive then to, makes film sheet; The making of film sheet is to get pattern earlier, repaiies figure behind the commentaries on classics grayscale mode, and transposition figure goes out the film by the resolution ratio of 200-300 again, anti-positive, if nonrotation figure after the commentaries on classics gray scale, the ratio of slice line number and resolution ratio is got 1:4;
B) cutting is used for making the metallic plate of the types of facial makeup in Beijing operas, and surface degreasing is coated with photosensitive-ink after handling, then oven dry; The cutting of its light plate should be chosen the high-test metal plate, and the surface must be smooth, and no concave-convex collides with, and presses the required size cutting; Surface degreasing is to use the 3-5% technical hydrochloric acid, rubs behind the brush with plastic bruss, and clear water washes down, and is stained with the cleanser brush that rubs with sponge again, and clear water washes down, and airing is standby; The photosensitive-ink coating is to be coated on photosensitive-ink on the metallic plate uniformly with 200 purpose silk screens; Oven temperature is 80-100 ℃ during oven dry, and the time is about 10-20 minute;
C) utilize the photoimaging technology that the content on the film sheet is reflected on the metallic plate, detailed process is that reverse side protection is taked in the video picture again that exposes earlier then, the exposure machine japanning is towards last during exposure, it is the steel plate direction, ajust the position, 160W high-pressure sodium lamp, under the 220V stable case 23-26 minute, or 2000 watts of high-pressure sodium lamps, 8-10 exposes second; Video picture is to soak fine laundering slightly with 1-3wt% soda ash; The reverse side protection is that coating agent which has to be dissolved in alcohol before use is dissolved with industrial alcohol, evenly brushes at steel plate reverse side and four limits then, forms protective layer;
D) types of facial makeup in Beijing operas content that metallic plate is shown uses chemistry or electrolytic etching method to carve, and then protective layer is peeled off; Chemical etching is to dissolve by 35-50:100 with ferric trichloride and water, adopts the mode etching of spray, general about 10-20 minute, by the actual requirement decision degree of depth; Peeling off of protective layer is after etching finishes, and uses the 5-10% soaking with sodium hydroxide, and protective layer is peeled off, and peels off the back and uses clear water, and cleanser cleans up, airing;
E) it is painted to etching part to press pattern content color, adopts the automobile baking vanish, painted at interior recess according to image content, dries or air dry at 60-80 ℃ then;
F) polish, passivation, be coated with the surface treatment of transparency protected lacquer, detailed process be adopt 150 orders or 300 order crosus cloths or wire drawing cloth to the space of a whole page wire drawing of polishing handle and reach the clean and tidy effect of the space of a whole page; Dilute with pure water in the ratio of 1:6-9 with passivating solution, soak or spraying airing; In the environment of cleaning, with the evenly spraying of the senior minute surface lacquer of automobile specified, oven dry then;
G) frame up packing.
Wherein the selected sheet metal of the present invention is square or discoidal brass sheet or corrosion resistant plate or aluminium sheet.
The present invention is because employing utilizes photoimaging technology and etching technique to be carved with the traditional opera facial mask of depression on sheet metal, against existing technologies, the present invention utilizes advanced computer to handle image, can be on sheet metal the reflection tally in every detail of various types of facial makeup in Beijing operas patterns and engraving, form only wonderful only Xiao's the concavo-convex types of facial makeup in Beijing operas, beautiful in colour, third dimension is strong, to a pattern can be tally in every detail massive duplication, form industrialization; Because use the waterproof fire of sheet metal, anti-collision falls, and can forever preserve the types of facial makeup in Beijing operas of making, and can not be out of shape because of the transition in years.The present invention has characteristics such as technology is simple, easy to make.
The specific embodiment
Embodiment 1: a kind of technique for making metal traditional opera facial mask, and its manufacture craft is as follows:
A) in the computerized image process software types of facial makeup in Beijing operas content is transferred to gray scale, white is revised as in the junction between the color, so that the differentiation of engraving back is painted, transfers anti-positive then to, makes film sheet; The making of film sheet is to get pattern earlier, repaiies figure after changeing grayscale mode, and transposition figure goes out the film, anti-positive by 200 resolution ratio again, if change nonrotation figure after the gray scale, the ratio of slice line number and resolution ratio is got 1:4;
B) cutting is used for making the metallic plate of the types of facial makeup in Beijing operas, and surface degreasing is coated with photosensitive-ink after handling, then oven dry; The cutting of its light plate should be chosen the high-test metal plate, and the surface must be smooth, and no concave-convex collides with, and presses the required size cutting; Surface degreasing is to use 3% technical hydrochloric acid, rubs behind the brush with plastic bruss, and clear water washes down, and is stained with the cleanser brush that rubs with sponge again, and clear water washes down, and airing is standby; The photosensitive-ink coating is to be coated on photosensitive-ink on the metallic plate uniformly with 200 purpose silk screens; Oven temperature is 80 ℃ during oven dry, and the time is 20 minutes;
C) utilize the photoimaging technology that the content on the film sheet is reflected on the metallic plate, detailed process is that reverse side protection is taked in the video picture again that exposes earlier then, the exposure machine japanning is towards last during exposure, it is the steel plate direction, ajust the position, 160W high-pressure sodium lamp, following 23 minutes of 220V stable case, or 2000 watts of high-pressure sodium lamps, exposure in 8 seconds; Video picture is to soak fine laundering slightly with 1wt% soda ash; The reverse side protection is that coating agent which has to be dissolved in alcohol before use (shellac) is dissolved with industrial alcohol, evenly brushes at steel plate reverse side and four limits then, forms protective layer;
D) types of facial makeup in Beijing operas content that metallic plate is shown uses chemistry or electrolytic etching method to carve, and then protective layer is peeled off; Chemical etching is to dissolve by 35:100 with ferric trichloride and water, adopts the mode etching of spray, general about 20 minutes, by the actual requirement decision degree of depth; Peeling off of protective layer is after etching finishes, and uses 5% soaking with sodium hydroxide, and protective layer is peeled off, and peels off the back and uses clear water, and cleanser cleans up, airing;
E) it is painted to etching part to press pattern content color, adopts the automobile baking vanish, painted at interior recess according to image content, dries or air dry at 80 ℃ then;
F) polish, passivation, be coated with the surface treatment of transparency protected lacquer, detailed process be adopt 150 order crosus cloths or wire drawing cloth to the space of a whole page wire drawing of polishing handle and reach the clean and tidy effect of the space of a whole page; Dilute with pure water in the ratio of 1:6 with passivating solution, soak or spraying airing; In the environment of cleaning, with the evenly spraying of the senior minute surface lacquer of automobile specified, oven dry then;
G) frame up packing.
Wherein the selected sheet metal of the present invention is square copper coin.
Embodiment 2: a kind of technique for making metal traditional opera facial mask, and its manufacture craft is as follows:
A) in the computerized image process software types of facial makeup in Beijing operas content is transferred to gray scale, white is revised as in the junction between the color, so that the differentiation of engraving back is painted, transfers anti-positive then to, makes film sheet; The making of film sheet is to get pattern earlier, repaiies figure behind the commentaries on classics grayscale mode, and the resolution ratio of transposition figure (diffusion colour combination) by 250 goes out the film again, anti-positive, if nonrotation figure after the commentaries on classics gray scale, the ratio of slice line number and resolution ratio is got 1:4;
B) cutting is used for making the metallic plate of the types of facial makeup in Beijing operas, and surface degreasing is coated with photosensitive-ink after handling, then oven dry; The cutting of its light plate should be chosen the high-test metal plate, and the surface must be smooth, and no concave-convex collides with, and presses the required size cutting; Surface degreasing is to use 4% technical hydrochloric acid, rubs behind the brush with plastic bruss, and clear water washes down, and is stained with the cleanser brush that rubs with sponge again, and clear water washes down, and airing is standby; The photosensitive-ink coating is to be coated on photosensitive-ink on the metallic plate uniformly with 200 purpose silk screens; Oven temperature is 90 ℃ during oven dry, and the time is 15 minutes;
C) utilize the photoimaging technology that the content on the film sheet is reflected on the metallic plate, detailed process is that reverse side protection is taked in the video picture again that exposes earlier then, the exposure machine japanning is towards last during exposure, it is the steel plate direction, ajust the position, 160W high-pressure sodium lamp, following 25 minutes of 220V stable case, or 2000 watts of high-pressure sodium lamps, exposure in 9 seconds; Video picture is to soak fine laundering slightly with 2wt% soda ash; The reverse side protection is that coating agent which has to be dissolved in alcohol before use (shellac) is dissolved with industrial alcohol, evenly brushes at steel plate reverse side and four limits then, forms protective layer;
D) types of facial makeup in Beijing operas content that metallic plate is shown uses chemistry or electrolytic etching method to carve, and then protective layer is peeled off; Chemical etching is to dissolve by 42:100 with ferric trichloride and water, adopts the mode etching of spray, general about 15 minutes, by the actual requirement decision degree of depth; Peeling off of protective layer is after etching finishes, and uses 7% soaking with sodium hydroxide, and protective layer is peeled off, and peels off the back and uses clear water, and cleanser cleans up, airing;
E) it is painted to etching part to press pattern content color, adopts the automobile baking vanish, painted at interior recess according to image content, dries or air dry is criticized at 70 ℃ then;
F) polish, passivation, be coated with the surface treatment of transparency protected lacquer, detailed process be adopt 300 order crosus cloths or wire drawing cloth to the space of a whole page wire drawing of polishing handle and reach the clean and tidy effect of the space of a whole page; Dilute with pure water in the ratio of 1:7 with passivating solution, soak or spraying airing; In the environment of cleaning, with the evenly spraying of the senior minute surface lacquer of automobile specified, oven dry then;
G) frame up packing.
Wherein the selected sheet metal of the present invention is square corrosion resistant plate.
Embodiment 3: a kind of technique for making metal traditional opera facial mask, and its manufacture craft is as follows:
A) in the computerized image process software types of facial makeup in Beijing operas content is transferred to gray scale, white is revised as in the junction between the color, so that the differentiation of engraving back is painted, transfers anti-positive then to, makes film sheet; The making of film sheet is to get pattern earlier, repaiies figure behind the commentaries on classics grayscale mode, and the resolution ratio of transposition figure (diffusion colour combination) by 300 goes out the film again, anti-positive, if nonrotation figure after the commentaries on classics gray scale, the ratio of slice line number and resolution ratio is got 1:4
B) cutting is used for making the metallic plate of the types of facial makeup in Beijing operas, and surface degreasing is coated with photosensitive-ink after handling, then oven dry; The cutting of its light plate should be chosen the high-test metal plate, and the surface must be smooth, and no concave-convex collides with, and presses the required size cutting; Surface degreasing is to use 5% technical hydrochloric acid, rubs behind the brush with plastic bruss, and clear water washes down, and is stained with the cleanser brush that rubs with sponge again, and clear water washes down, and airing is standby; The photosensitive-ink coating is to be coated on photosensitive-ink on the metallic plate uniformly with 200 purpose silk screens; Oven temperature is 100 ℃ during oven dry, and the time is about 20 minutes;
C) utilize the photoimaging technology that the content on the film sheet is reflected on the metallic plate, detailed process is that reverse side protection is taked in the video picture again that exposes earlier then, the exposure machine japanning is towards last during exposure, it is the steel plate direction, ajust the position, 160W high-pressure sodium lamp, following 26 minutes of 220V stable case, or 2000 watts of high-pressure sodium lamps, exposure in 10 seconds; Video picture is to soak fine laundering slightly with 3wt% soda ash; The reverse side protection is that coating agent which has to be dissolved in alcohol before use (shellac) is dissolved with industrial alcohol, evenly brushes at steel plate reverse side and four limits then, forms protective layer;
D) types of facial makeup in Beijing operas content that metallic plate is shown uses chemistry or electrolytic etching method to carve, and then protective layer is peeled off; Chemical etching is to dissolve by 50:100 with ferric trichloride and water, adopts the mode etching of spray, general 10 minutes, by the actual requirement decision degree of depth; Peeling off of protective layer is after etching finishes, and uses 10% soaking with sodium hydroxide, and protective layer is peeled off, and peels off the back and uses clear water, and cleanser cleans up, airing;
E) it is painted to etching part to press pattern content color, adopts the automobile baking vanish, painted at interior recess according to image content, dries or air dry at 80 ℃ then;
F) polish, passivation, be coated with the surface treatment of transparency protected lacquer, detailed process be adopt 150 order crosus cloths or wire drawing cloth to the space of a whole page wire drawing of polishing handle and reach the clean and tidy effect of the space of a whole page; Dilute with pure water in the ratio of 1:9 with passivating solution, soak or spraying airing; In the environment of cleaning, with the evenly spraying of the senior minute surface lacquer of automobile specified, oven dry then;
G) frame up packing.
Wherein the selected sheet metal of the present invention is the disc aluminium sheet.

Claims (3)

1. technique for making metal traditional opera facial mask, its manufacture craft is as follows:
A) in the computerized image process software types of facial makeup in Beijing operas content is transferred to gray scale, white is revised as in the junction between the color, so that the differentiation of engraving back is painted, transfers anti-positive then to, makes film sheet; The making of film sheet is to get pattern earlier, repaiies figure behind the commentaries on classics grayscale mode, and transposition figure goes out the film by the resolution ratio of 200-300 again, anti-positive, if nonrotation figure after the commentaries on classics gray scale, the ratio of slice line number and resolution ratio is got 1:4;
B) cutting is used for making the metallic plate of the types of facial makeup in Beijing operas, and surface degreasing is coated with photosensitive-ink after handling, then oven dry; The cutting of its light plate should be chosen the high-test metal plate, and the surface must be smooth, and no concave-convex collides with, and presses the required size cutting; Surface degreasing is to use the 3-5% technical hydrochloric acid, rubs behind the brush with plastic bruss, and clear water washes down, and is stained with the cleanser brush that rubs with sponge again, and clear water washes down, and airing is standby; The photosensitive-ink coating is to be coated on photosensitive-ink on the metallic plate uniformly with 200 purpose silk screens; Oven temperature is 80-100 ℃ during oven dry, and the time is about 10-20 minute;
C) utilize the photoimaging technology that the content on the film sheet is reflected on the metallic plate, detailed process is that reverse side protection is taked in the video picture again that exposes earlier then, the exposure machine japanning is towards last during exposure, it is the steel plate direction, ajust the position, 160W high-pressure sodium lamp, under the 220V stable case 23-26 minute, or 2000 watts of high-pressure sodium lamps, 8-10 exposes second; Video picture is to soak fine laundering slightly with 1-3wt% soda ash; The reverse side protection is that coating agent which has to be dissolved in alcohol before use is dissolved with industrial alcohol, evenly brushes at steel plate reverse side and four limits then, forms protective layer;
D) types of facial makeup in Beijing operas content that metallic plate is shown uses chemistry or electrolytic etching method to carve, and then protective layer is peeled off; Chemical etching is to dissolve by 35-50:100 with ferric trichloride and water, adopts the mode etching of spray, general about 10-20 minute, by the actual requirement decision degree of depth; Peeling off of protective layer is after etching finishes, and uses the 5-10% soaking with sodium hydroxide, and protective layer is peeled off, and peels off the back and uses clear water, and cleanser cleans up, airing;
E) it is painted to etching part to press pattern content color, adopts the automobile baking vanish, painted at interior recess according to image content, dries or air dry at 60-80 ℃ then;
F) polish, passivation, be coated with the surface treatment of transparency protected lacquer, detailed process be adopt 150 orders or 300 order crosus cloths or wire drawing cloth to the space of a whole page wire drawing of polishing handle and reach the clean and tidy effect of the space of a whole page; With passivating solution in 1: the ratio of 6-9 is diluted with pure water, soaks or spraying airing; In the environment of cleaning, with the evenly spraying of the senior minute surface lacquer of automobile specified, oven dry then;
G) frame up packing.
2. a kind of technique for making metal traditional opera facial mask according to claim 1 is characterized in that: described sheet metal is brass sheet or corrosion resistant plate or aluminium sheet.
3. a kind of technique for making metal traditional opera facial mask according to claim 1 and 2 is characterized in that: described metallic plate be shaped as square or disc.
CNB2005100446742A 2005-09-09 2005-09-09 Technique for making metal traditional opera facial mask Expired - Fee Related CN100506571C (en)

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CN2084887U (en) * 1990-10-13 1991-09-18 许国山 Artistic types of facial makeup in operas
CN1163832A (en) * 1996-04-29 1997-11-05 黄体文 Method for making high relief series product of nonferrous metals

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI406777B (en) * 2008-07-25 2013-09-01 Fih Hong Kong Ltd Method for making housing

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