CN100494761C - Preparing process of fibre-reinforced composite lattice sandwich plate - Google Patents

Preparing process of fibre-reinforced composite lattice sandwich plate Download PDF

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Publication number
CN100494761C
CN100494761C CNB2007101443295A CN200710144329A CN100494761C CN 100494761 C CN100494761 C CN 100494761C CN B2007101443295 A CNB2007101443295 A CN B2007101443295A CN 200710144329 A CN200710144329 A CN 200710144329A CN 100494761 C CN100494761 C CN 100494761C
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China
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fiber composite
fiber
prepreg
dot matrix
sandwich plate
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Expired - Fee Related
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CNB2007101443295A
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CN101122362A (en
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吴林志
王兵
金鑫
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Harbin Institute of Technology
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Harbin Institute of Technology
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Abstract

The invention is a lattice sandwich plate made of reinforced composite fiber material and a manufacture method of the sandwich plate, and relates to a lattice sandwich plate and a manufacture method of the sandwich plate. The invention settles the problem that a prior lattice sandwich plate is difficult to be molded and materials used are limited to metal materials. A lattice of the invention is arranged between an upper fiber composite panel (1) and a lower fiber composite panel (3), and consists of a plurality of fiber composite columns (2). The upper ends of the fiber composite columns (2) are connected with the upper fiber composite panel (1) in a fixing way, while the lower ends of the fiber composite columns (2) is connected with the lower fiber composite panel (3) in a fixing way. The manufacture method is as follows: 1. a cleaning mould is designed and a demoulding agent is applied on the mould; 2. a pre-immersed material is cut into the designed size and filed into a pole, which is put into a mould hole; 3. the upper panel and the lower panel are laid; (4) solidification by heating and pressurizing is done, and the reinforced composite fiber material lattice sandwich plate is made. Compared with a traditional metal lattice sandwich plate, the reinforced composite fiber material lattice sandwich plate of the invention is provided with the higher intensity and rigidity, and can be designed easily.

Description

The manufacture method of fiber reinforced composite dot matrix core board
Technical field
The present invention relates to the manufacture method of fiber reinforced composite dot matrix core board.
Background technique
The truss core structure is a kind of new structure that designs in order to satisfy engineering structure light and multifunction to require.Lattice material himself also is good compact heat exchanger except carrying.Simultaneously, if in the panel of truss core structure, bury the transistor network of transmitted power in advance underground, then can spend minimum energy part and actuate part dot matrix micro lever to realize the bending and the torsional deflection of macrostructure; If pre-buried heat pipe in panel and hole then can be realized the autonomous exchange of heat; If decentralized configuration power supply in the panel of structure and hole then can be braking, vibration isolation and even aircraft the energy is provided.Therefore, the truss core structure becomes current think the in the world the most promising advanced person of a new generation, lightweight, superpower tough multifunctional material.At present, relevant researcher has proposed the various topological structures of lattice material, its preparation scheme is for based on the net on the steel fiber weaving basis being lamination spot welding scheme, investment casting scheme and based on rolling on the micro-contact printing technical foundation-electroplate welding scheme, the material that is adopted is aluminium, steel etc., do not use composite material.Existing dot-matrix sandwich panel is shaped difficult, and uses material only to be confined to metallic material.
Summary of the invention
The present invention is in order to solve the existing dot-matrix sandwich panel difficulty that is shaped, and uses material just to be confined to the problem of metallic material, the invention provides a kind of manufacture method of fiber reinforced composite dot matrix core board, and the concrete technological scheme that addresses the above problem is as follows:
Fiber-reinforced composite dot-matrix sandwich panel of the present invention is made of fiber composite top plate, fiber composite lower panel and dot matrix, dot matrix is located between fiber composite top plate and the fiber composite lower panel, dot matrix is made of some fiber composite posts, the upper end of fiber composite post and fiber composite top plate are affixed, and the lower end of fiber composite post and fiber composite lower panel are affixed.
The step of manufacturing of fiber reinforced composite dot matrix core board of the present invention is as follows:
Step 1, (dry method) design cleaning mould are cleaned out the die surface that designs and produces, and are coated releasing agent;
Step 2, prepreg are cut into the size of design, are twisted into bar along 0 degree direction, and the bar that is twisted into is put into die hole;
Step 3, assembly jig; Half prepreg of paved surface plate thickness between die surface and prepreg bar, the prepreg bar is divided into some equal portions, is filled in the space between every layer of prepreg, spread half after, it is in half the prepreg of plate thickness that the prepreg boom end is embedded in laying depth, repaves and puts rest layers;
Step 4, the fibre body that the step 3 laying is finished are placed on the cure under pressure of heating on the hydraulic press, and solidifying temperature is 150~180 ℃, temperature maintenance 2.5~3.5 hours, and solidifying pressure is 1~2Mpa, promptly makes fiber reinforced composite dot matrix core board.
The step of manufacturing of fiber reinforced composite dot matrix core board of the present invention is as follows:
Step 1, (wet method) design cleaning mould are cleaned out die surface, and are coated releasing agent;
Step 2, lay the reinforcing fiber layer at the upper surface of mould and lower surface, the reinforcing fiber layer of laying according to the structural design needs is a several layers, lays the respectively fiber an of half thickness of top plate and lower panel earlier;
Step 3, the top plate and the lower panel that will lay with cellosilk are stitched together, and sewing up step-length is exactly hole pitch on the mould (size of hole pitch requires to decide according to the strength and stiffness of structural requirement, and intensity and toughness requires high, and hole pitch is then less);
Again the fleece-laying of rest layers is finished on step 4, the top plate after step 3 is sewed up and the lower panel;
Step 5, step 4 is laid the die cavity that the fibre body finish is put into a closure, the die cavity height is the height of dot-matrix sandwich panel, with the mould good seal;
Step 6, in the fibre body of step 5, inject body material, treat that body material soaks in top plate and lower panel surface and the hole fully;
Step 7, treat promptly to make fiber reinforced composite dot matrix core board by the matrix solidifying.
Body material adopts epoxy resin.
Fiber reinforced composite dot matrix core board mould-forming method of the present invention is compared with the conventional metals dot-matrix sandwich panel, be shaped easily, and material is selected face width.This plate has ultralight matter, high specific stiffness, high specific strength, designability is strong and satisfy the needs that multifunction requires.
Description of drawings
Fig. 1 is the structural representation of fiber reinforced composite dot matrix core board of the present invention, and Fig. 2 is the structural representation that post adopts 45 degree.
Embodiment
Embodiment one: describe present embodiment in conjunction with Fig. 1.Present embodiment is made of fiber composite top plate 1, fiber composite lower panel 3 and dot matrix, dot matrix is located between fiber composite top plate 1 and the fiber composite lower panel 3, dot matrix is made of some fiber composite posts 2, the upper end of fiber composite post 2 and fiber composite top plate 1 are affixed, and the lower end of fiber composite post 2 and fiber composite lower panel 3 are affixed.
Embodiment two: describe present embodiment in conjunction with Fig. 1, Fig. 2, the post of present embodiment adopts vertical or tilts 45 degree.
Embodiment three: the step of manufacturing of present embodiment fiber reinforced composite dot matrix core board is as follows:
Step 1, (dry method) design cleaning mould are cleaned out the die surface that designs and produces, and are coated releasing agent, and the releasing agent model is XTEND818;
Step 2, prepreg are cut into the size of design, are twisted into bar along 0 degree direction, and the bar that is twisted into is put into die hole;
Step 3, assembly jig; Half prepreg of paved surface plate thickness between die surface and prepreg bar, the prepreg bar is divided into some equal portions, is filled in the space between every layer of prepreg, spread half after, it is in half the prepreg of plate thickness that the prepreg boom end is embedded in laying depth, repaves and puts rest layers;
Step 4, with step 3 lay the fibre body finish be placed on the hydraulic press heat, cure under pressure, solidifying temperature is 150~180 ℃, temperature maintenance 2.5~3.5 hours, solidifying pressure is 1~2Mpa, promptly makes fiber reinforced composite dot matrix core board.
Embodiment four: the solidifying temperature in the present embodiment step 4 is 165 ℃, temperature maintenance 3 hours; Solidifying pressure is 1.5Mpa.
Embodiment five: the step of manufacturing of present embodiment fiber reinforced composite dot matrix core board is as follows:
Step 1, (wet method) design cleaning mould are cleaned out die surface, and are coated releasing agent, and the model that releasing agent adopts is XTEND818;
Step 2, lay the reinforcing fiber layer at the upper surface of mould and lower surface, the reinforcing fiber layer of laying according to the structural design needs is a several layers, lays the respectively fiber an of half thickness of top plate and lower panel earlier;
Step 3, the top plate and the lower panel that will lay with cellosilk are stitched together, and the stitching step-length is the hole pitch (size of hole pitch requires to decide according to the strength and stiffness of structural requirement, and intensity and toughness requires high, and hole pitch is then less) on the mould;
Again the fleece-laying of rest layers is finished on step 4, the top plate after step 3 is sewed up and the lower panel;
Step 5, step 4 is laid the die cavity that the fibre body finish is put into a closure, the die cavity height is the height of dot-matrix sandwich panel, with the mould good seal;
Step 6, in the fibre body of step 5, inject body material, treat that body material soaks in top plate and lower panel surface and the hole fully;
Step 7, treat promptly to make fiber reinforced composite dot matrix core board by the matrix solidifying.
Embodiment six: upper surface and lower surface at mould in the present embodiment step 2 are laid the reinforcing fiber layer, and the reinforcing fiber layer of laying according to the structural design needs is eight layers, lay each fiber of four layers of top plate and lower panel earlier.Other step is identical with embodiment five.
Embodiment seven: the present embodiment body material adopts epoxy resin.

Claims (3)

1, the manufacture method of fiber reinforced composite dot matrix core board, it is characterized in that described dot-matrix sandwich panel is made of fiber composite top plate (1), fiber composite lower panel (3) and dot matrix, dot matrix is located between fiber composite top plate (1) and the fiber composite lower panel (3), dot matrix is made of some fiber composite posts (2), the upper end of fiber composite post (2) and fiber composite top plate (1) are affixed, and the lower end of fiber composite post (2) and fiber composite lower panel (3) are affixed; The method step of making described dot-matrix sandwich panel is as follows:
Step 1, design cleaning mould are cleaned out the die surface that designs and produces, and are coated releasing agent;
Step 2, prepreg are cut into the size of design, are twisted into bar along 0 degree direction, and the bar that is twisted into is put into die hole;
Step 3, assembly jig; Half prepreg of paved surface plate thickness between die surface and prepreg bar, the prepreg bar is divided into some equal portions, is filled in the space between every layer of prepreg, spread half after, it is in half the prepreg of plate thickness that the prepreg boom end is embedded in laying depth, repaves and puts rest layers;
Step 4, the fibre body that the step 3 laying is finished are placed on the cure under pressure of heating on the hydraulic press, and solidifying temperature is 150~180 ℃, temperature maintenance 2.5~3.5 hours, and solidifying pressure is 1~2Mpa, promptly makes fiber reinforced composite dot matrix core board.
2, the manufacture method of fiber reinforced composite dot matrix core board according to claim 1 is characterized in that solidifying temperature is 165 ℃ in the step 4, temperature maintenance 3 hours.
3, the manufacture method of fiber reinforced composite dot matrix core board according to claim 1 is characterized in that solidifying pressure is 1.5Mpa in the step 4.
CNB2007101443295A 2007-09-19 2007-09-19 Preparing process of fibre-reinforced composite lattice sandwich plate Expired - Fee Related CN100494761C (en)

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Families Citing this family (19)

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Publication number Priority date Publication date Assignee Title
CN101693409B (en) * 2009-10-30 2012-01-25 哈尔滨工业大学 Dry preparation process of fibre reinforced composite tetrahedral lattice batten board
CN101708637B (en) * 2009-11-30 2011-08-17 哈尔滨工业大学 Assembly jig for preparing fiber reinforced eggshell type dot matrix sandwich panel core
CN101837663B (en) * 2010-06-18 2012-07-18 哈尔滨工业大学 Locally-reinforced composite dot-matrix sandwich panel and preparation method thereof
CN101837664B (en) * 2010-06-18 2012-08-29 哈尔滨工业大学 Integrally-reinforced composite lattice coreboard and preparation method thereof
CN101966763B (en) * 2010-09-09 2012-12-12 哈尔滨工业大学 Fiber composite lattice sandwich plate, mould for manufacturing same and method for manufacturing same by mould
CN101954744B (en) * 2010-09-09 2013-06-05 哈尔滨工业大学 Method for preparing pyramid-shaped lattice sandwich plate by using fiber woven cloth
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CN102173105A (en) * 2011-01-07 2011-09-07 哈尔滨工业大学 Composite lattice sandwich plate with anti-collision property
CN102371707B (en) * 2011-08-25 2014-05-21 哈尔滨工业大学 Dot matrix sandwich board based on stacked composite materials and preparation method thereof
CN102384678B (en) * 2011-10-13 2013-03-13 中国石油大学(华东) Heat exchanger for lattice material
CN103507275A (en) * 2012-06-26 2014-01-15 合肥杰事杰新材料股份有限公司 Thermoplastic composite material molding method
CN103085363B (en) * 2013-02-28 2015-08-12 北京大学 Rod member and novel composite material dot matrix structure be connected of panel and preparation method thereof
CN103302908B (en) * 2013-06-18 2015-06-24 哈尔滨工业大学 Core material of dot matrix laminboard and manufacturing method of core material by using extruding and interlocking
CN104553090B (en) * 2015-02-03 2016-07-06 哈尔滨工业大学 A kind of preparation method of the light dot matrix structure battenboard collecting heat conduction and be carried on one
CN106009524B (en) * 2016-07-11 2018-07-06 东北林业大学 Continuous composite material of plant fiber prepares truss-like lattice structure
CN106881921A (en) * 2017-03-17 2017-06-23 武汉大学 Shock wave composite energy dissipation protector
CN107471765A (en) * 2017-08-11 2017-12-15 无锡山秀科技有限公司 A kind of improved carbon fiber battenboard
CN111890654A (en) * 2019-05-05 2020-11-06 国家能源投资集团有限责任公司 Composite board manufacturing method, composite board manufacturing equipment and composite board
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