CN100494042C - Self-propelled mast type aerial work platform - Google Patents

Self-propelled mast type aerial work platform Download PDF

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CN100494042C
CN100494042C CNB2005100506207A CN200510050620A CN100494042C CN 100494042 C CN100494042 C CN 100494042C CN B2005100506207 A CNB2005100506207 A CN B2005100506207A CN 200510050620 A CN200510050620 A CN 200510050620A CN 100494042 C CN100494042 C CN 100494042C
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mast
steering
chassis
hydraulic
work platform
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CN1837018A (en
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陈建平
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Hangzhou Sivge Machinery Co ltd
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Abstract

The present invention relates to aloft work machinery, and is especially mast type aloft work platform comprising chassis, mast with aloft work stage in the top, controller, hydraulic station and mast elevating hydraulic cylinder. The mast type aloft work platform features the dispersed walking wheels driven with hydraulic motor obtaining pressure medium from the hydraulic station and the steering wheel driven with the steering oil cylinder obtaining pressure medium from the hydraulic station. The mast type aloft work platform can move easily during aloft work and has small covered area, less aloft work ready time and auxiliary work time, and high work efficiency.

Description

自行走桅柱式高空作业平台 Self-propelled mast type aerial work platform

技术领域 technical field

本发明涉及一种高空作业机械,尤其涉及一种工作时能移动的自行走桅柱式高空作业平台。The invention relates to a high-altitude operation machine, in particular to a self-propelled mast type high-altitude operation platform capable of moving during work.

背景技术 Background technique

现有的用于高空作业的高空作业平台,如公告号为CN 2304648Y的实用新型专利所述的四桅柱高空作业平台,它包括一个底盘,在底盘上设置有电机、液压站、液压控制单元、电器控制装置、行走动力装置及工作梯,在底盘四周转角处,设置有四根防倾支腿和四根螺杆调平支腿。使用时,先将高空作业平台移动到一个工作位置,将防倾支腿和螺杆调平支腿撑开落地,然后展开桅柱将作业台举向高空。Existing aerial work platforms for high-altitude operations, such as the four-mast aerial work platform described in the utility model patent with the notification number CN 2304648Y, include a chassis on which a motor, a hydraulic station, and a hydraulic control unit are arranged. , electrical control device, walking power device and working ladder, there are four anti-tilt outriggers and four screw rod leveling outriggers at the corners around the chassis. When in use, first move the aerial work platform to a working position, prop up the anti-tilt outriggers and screw leveling outriggers to the ground, and then expand the mast to lift the work platform to high altitude.

采用该种结构的高空作业平台,工作时需要将底盘上的支腿撑开落地,以防止整机倾斜甚至颠覆,但是也存在以下一些缺陷:The aerial work platform with this structure needs to prop the legs on the chassis to the ground during work to prevent the whole machine from tilting or even overturning, but there are also some defects as follows:

1、工作时支腿撑开落地,将整机固定于一特定位置工作,导致整机在工作状态(即桅柱处于展开状态)时不能行走,若要更换工作位置,必须将整机收回后才能移动,这样就存在着作业准备时间和辅助工作时间长,工作效率低等问题。1. When working, the outriggers are extended to the ground, and the whole machine is fixed at a specific position to work, so that the whole machine cannot walk when it is in the working state (that is, the mast is in the unfolded state). If you want to change the working position, you must retract the whole machine It can only be moved, so there are problems such as long preparation time and auxiliary work time, and low work efficiency.

2、由于工作时支腿撑开落地,致使占地面积比较大,使用时易受一些因素干扰而难以使工作台接近理想的工作位置,如使得一些作业台靠墙作业比较困难。2. Since the outriggers are stretched to the ground during work, the floor area is relatively large, and it is easy to be disturbed by some factors during use, making it difficult to make the workbench close to the ideal working position. For example, it is difficult to make some workbenches work against the wall.

3、底盘较轻,使得整机工作重心相对较高,存在着容易倾斜或颠覆的安全隐患。3. The chassis is light, which makes the center of gravity of the whole machine relatively high, and there are potential safety hazards that are easy to tilt or overturn.

发明内容 Contents of the invention

本发明提出的技术方案在于克服高空作业平台上述缺点,提供一种整机在工作(即桅柱处于展开状态)时能够行走,占地面积小的自行走桅柱式高空作业平台,并进一步的降低了整机的工作重心,减少了作业准备时间和辅助工作时间,提高了工作效率。The technical solution proposed by the present invention is to overcome the above-mentioned shortcomings of the aerial work platform, provide a self-propelled mast-type aerial work platform that can walk when the whole machine is working (that is, the mast is in the unfolded state), and has a small footprint, and further The work center of gravity of the whole machine is lowered, the work preparation time and auxiliary work time are reduced, and the work efficiency is improved.

本发明解决现有技术问题所采用的技术方案是:自行走桅柱式高空作业平台,包括底盘、设置于底盘上的桅柱、控制装置、液压站以及由液压站提供压力介质以驱使桅柱升降的升降液压缸,所述的桅柱顶端设有作业台,其特征在于:The technical solution adopted by the present invention to solve the existing technical problems is: a self-propelled mast-type aerial work platform, including a chassis, a mast arranged on the chassis, a control device, a hydraulic station, and a pressure medium provided by the hydraulic station to drive the mast. Lifting and lifting hydraulic cylinder, the top of the mast is provided with a working table, which is characterized in that:

所述的底盘上还设有分散布置的行走驱动轮和转向轮,所述的行走驱动轮由从液压站获取压力介质的液压马达驱动,所述的转向轮由从液压站获取压力介质的转向油缸驱动;The chassis is also provided with traveling driving wheels and steering wheels scatteredly arranged, the traveling driving wheels are driven by hydraulic motors that obtain pressure medium from the hydraulic station, and the steering wheels are steered by the hydraulic motor that obtains pressure medium from the hydraulic station cylinder drive;

所述的转向轮为两个,两者分别经轴承安装于相应的转向轴上,所述的转向轴可转动的安装于底盘下部并由所述的转向油缸驱动,且所述的转向轴之间由连杆连接;There are two steering wheels, both of which are respectively mounted on corresponding steering shafts via bearings, and the steering shafts are rotatably mounted on the lower part of the chassis and driven by the steering oil cylinder, and one of the steering shafts are connected by connecting rods;

所述的行走驱动轮为两个,分别连于与各自对应的液压马达的输出轴上;There are two walking driving wheels, which are respectively connected to the output shafts of the corresponding hydraulic motors;

且所述的底盘呈箱体结构,由所述的底盘上设有的构件构成配重装置(如提供动力的蓄电池等)。Moreover, the chassis is a box structure, and the components provided on the chassis constitute a counterweight device (such as a storage battery for providing power, etc.).

在整机处于工作状态(即桅柱处于展开状态)时,可以通过控制装置控制液压站向液压马达和转向油缸提供压力介质,驱动相应的行走驱动轮和转向轮动作,可以将处于工作状态的整机移动到一个新的工作位置继续工作(若桅柱节数过多,导致整机工作重心过高,可先将作业平台降至一定高度范围内,使其重心降低后再移动整机)。这样就能在不用完全收回桅柱的情况下移动整机的工作位置,减少了作业准备时间和辅助工作时间,提高了工作效率;同时,相对于现有技术,它的作业台更容易接近理想的工作位置。利用设置于底盘上设有的构件(如蓄电池等)自身的重量,降低整机的工作重心,防止整机工作时出现倾斜甚至颠覆的现象,保证了整机工作的稳定性和安全性。When the whole machine is in the working state (that is, the mast is in the unfolded state), the hydraulic station can be controlled by the control device to provide pressure medium to the hydraulic motor and steering cylinder, and drive the corresponding travel driving wheel and steering wheel to move. Move the whole machine to a new working position and continue to work (if there are too many mast sections, resulting in too high working center of gravity of the whole machine, first lower the working platform to a certain height range to lower the center of gravity before moving the whole machine) . In this way, the working position of the whole machine can be moved without fully retracting the mast, which reduces the preparation time and auxiliary work time, and improves work efficiency; at the same time, compared with the existing technology, its workbench is easier to approach the ideal working position. Utilize the weight of the components (such as battery, etc.) installed on the chassis to lower the working center of gravity of the whole machine, prevent the whole machine from tilting or even overturning when it is working, and ensure the stability and safety of the whole machine.

所述的转向轮经轴承安装于转向轴上,所述的转向轴可转动的安装于底盘下部并由转向油缸驱动。由液压站提供压力介质,驱动转向油缸的柱塞作伸缩运动,带动转向轴作相应的转向,从而实现转向轮的转向运动。The steering wheel is mounted on the steering shaft via a bearing, and the steering shaft is rotatably mounted on the lower part of the chassis and driven by a steering oil cylinder. The pressure medium is provided by the hydraulic station, which drives the plunger of the steering cylinder for telescopic movement, and drives the steering shaft for corresponding steering, thereby realizing the steering movement of the steering wheel.

所述的转向轮为两个,两者分别安装在相应的两个转向轴上,且所述的转向轴之间由连杆连接。这样便于实现两个转向轮能同时联动转向。There are two steering wheels, which are respectively installed on two corresponding steering shafts, and the steering shafts are connected by connecting rods. This is convenient to realize that the two steering wheels can be steered simultaneously.

所述的行走驱动轮为两个,分别连于与各自对应的液压马达的输出轴上。两个行走驱动轮分散设置在底盘上,通过液压站驱动液压马达,由液压马达带动行走驱动轮动作。There are two walking driving wheels, which are respectively connected to the output shafts of the corresponding hydraulic motors. The two driving wheels are distributed on the chassis, and the hydraulic motor is driven by the hydraulic station, and the driving wheel is driven by the hydraulic motor.

作为优选,所述的桅柱的组数可以设置为1~6组。根据不同的情况,采用不同的桅柱组数。As a preference, the number of groups of masts can be set to 1-6 groups. According to different situations, different numbers of mast groups are used.

作为优选,所述的作业台的一侧设置有伸缩式副工作台。进一步扩大了工作台的工作范围。Preferably, one side of the workbench is provided with a telescopic auxiliary workbench. Further expand the working scope of the workbench.

本发明的有益效果是通过增加行走驱动轮及转向轮等行走装置,使整机在不用完全收回桅柱的情况下就能自行走,方便更换工作位置,从而减少了作业准备时间和辅助工作时间,提高了工作效率。The beneficial effect of the present invention is that by adding walking devices such as driving wheels and steering wheels, the whole machine can walk by itself without completely retracting the mast, and it is convenient to change the working position, thereby reducing the work preparation time and auxiliary work time ,Improve work efficiency.

同时,本发明在不影响整机的安全性和稳定性的前提下,取消了支腿这一设置,通过增加底盘上设有的自身构件重量的方法,既降低了整机的工作重心,又减小了底盘的占地面积,方便整机接近理想工作位置。At the same time, under the premise of not affecting the safety and stability of the whole machine, the present invention cancels the setting of the outriggers, and by increasing the weight of the components on the chassis, the working center of gravity of the whole machine is reduced, and the The footprint of the chassis is reduced, making it easy for the whole machine to approach the ideal working position.

下面结合附图和具体实施方式对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

附图说明 Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明处于工作状态时的结构示意图;Fig. 2 is the structural representation when the present invention is in working state;

图3为本发明中桅柱的结构示意图;Fig. 3 is the structural representation of mast among the present invention;

图4为本发明中底盘的结构示意图。Fig. 4 is a structural schematic diagram of the chassis in the present invention.

图中:1、底盘;13、工作梯;15、充电器;2、桅柱;3、液压站;31、油管;32、升降液压缸;33、液压马达;34、转向油缸;4、转向轮;41转向轴;42、连杆;5、行走驱动轮;6、作业台;61、副作业台。In the figure: 1, chassis; 13, working ladder; 15, charger; 2, mast; 3, hydraulic station; 31, oil pipe; 32, lifting hydraulic cylinder; 33, hydraulic motor; 34, steering cylinder; 4, steering wheel; 41 steering shaft; 42, connecting rod; 5, driving wheel for travel; 6, operation platform; 61, auxiliary operation platform.

具体实施方式 Detailed ways

如图1~4所示,自行走桅柱式高空作业平台,包括底盘1、桅柱2、液压系统、行走装置及工作台6,其中,底盘1呈箱体结构,其上设置有控制装置、充电器15、液压站3及工作梯13,控制装置包括控制整机各个部分动作的各种启闭装置及按键,底盘1上还均匀分布设置有四组桅柱2,使整机的工作重心位于四组桅柱2之间,保证整机的平稳性,每组桅柱上都设置有一个通过油管31与液压站3相连的升降液压缸32,作业台6设于桅柱2顶端,作业台6的一侧设置有伸缩式的副工作台61;同时,底盘1下分别设有分散布置的两个行走驱动轮5和两个转向轮4,从而使整个高空作业平台的重心位于四个轮子之间,增强了其平稳性;两个转向轮4的轮轴分别是两个由转向油缸34驱动的转向轴41,两个转向轴41之间由连杆42连接以实现联动。As shown in Figures 1 to 4, the self-propelled mast-type aerial work platform includes a chassis 1, a mast 2, a hydraulic system, a traveling device, and a workbench 6. Among them, the chassis 1 is a box structure, and a control device is arranged on it. , charger 15, hydraulic station 3 and working ladder 13, the control device includes various opening and closing devices and buttons that control the actions of each part of the complete machine, and four groups of masts 2 are evenly distributed on the chassis 1 to make the work of the complete machine The center of gravity is located between the four sets of masts 2 to ensure the stability of the whole machine. Each set of masts is provided with a lifting hydraulic cylinder 32 connected to the hydraulic station 3 through the oil pipe 31. The workbench 6 is set on the top of the mast 2. One side of the workbench 6 is provided with a telescopic auxiliary workbench 61; at the same time, two traveling driving wheels 5 and two steering wheels 4 are arranged separately under the chassis 1, so that the center of gravity of the entire aerial work platform is located on four sides. Between the two wheels, its stability has been enhanced; the axles of the two steering wheels 4 are respectively two steering shafts 41 driven by the steering cylinder 34, and the two steering shafts 41 are connected by a connecting rod 42 to realize linkage.

设置于底盘1上的桅柱2为四组(桅柱的组数并不限于4组,根据实际情况可以设置为1~6组),每组桅柱由多个单节桅柱节相互套接而成,桅柱节的节数视高空作业平台的设计高度而定,其节数一般是3~7节;桅柱2采用铝合金型材制成,其截面为一矩形结构;桅柱2上设置有一通过油管31与液压站3相连的升降液压缸32,且最下一节桅柱节固定于底盘1上,最上一节桅柱节与作业台6固接,其它桅柱为活动桅柱,活动桅柱的顶部设置有一链轮,有链条从链轮上绕过,链条两端分别固定在链轮所在一节桅柱的相邻两节桅柱和底部和顶部。There are four sets of masts 2 arranged on the chassis 1 (the number of sets of masts is not limited to 4 sets, and can be set to 1-6 sets according to the actual situation), and each set of masts is composed of multiple single-section mast sections The number of mast sections depends on the design height of the aerial work platform, and the number of sections is generally 3 to 7; the mast 2 is made of aluminum alloy profiles, and its cross-section is a rectangular structure; the mast 2 There is a lifting hydraulic cylinder 32 connected to the hydraulic station 3 through the oil pipe 31, and the lowermost section of the mast section is fixed on the chassis 1, the uppermost section of the mast section is fixedly connected to the workbench 6, and the other mast sections are movable masts. Column, the top of movable mast is provided with a sprocket wheel, has chain to walk around from sprocket wheel, and chain two ends are respectively fixed on adjacent two section masts and bottom and top of sprocket wheel place mast section.

本发明的控制装置是通过控制在线电源或备用电源使电机驱动液压站3,并操作各个分别控制升降液压缸32、液压马达33及转向油缸34的液压控制单元来实现的;其中,液压系统包括液压站3、液压控制单元、升降液压缸32、液压马达33、转向油缸34及油管31。通过操作液压控制单元使液压站3向各组桅柱2内的的升降液压缸32同步输送压力油,由升降液压缸32柱塞顶起活动桅柱,同时通过链轮、链条驱动各节桅柱作同步抬升运动,以实现作业台的抬升运动;同时,液压站3还输送压力油分别至转向油缸34和液压马达33,为转向轮4和行走驱动轮5分别提供转向动力和行走动力。The control device of the present invention is realized by controlling the online power supply or backup power supply to make the motor drive the hydraulic station 3, and operating each hydraulic control unit that controls the lifting hydraulic cylinder 32, the hydraulic motor 33 and the steering cylinder 34 respectively; wherein the hydraulic system includes Hydraulic station 3, hydraulic control unit, lifting hydraulic cylinder 32, hydraulic motor 33, steering cylinder 34 and oil pipe 31. By operating the hydraulic control unit, the hydraulic station 3 synchronously delivers pressure oil to the lifting hydraulic cylinders 32 in each group of masts 2, and the lifting hydraulic cylinders 32 lift up the movable mast, and at the same time drive each section of the mast through the sprocket and chain The column is lifted synchronously to realize the lifting movement of the workbench; at the same time, the hydraulic station 3 also sends pressure oil to the steering cylinder 34 and the hydraulic motor 33 to provide steering power and walking power for the steering wheel 4 and the driving wheel 5 respectively.

本发明的工作方式是这样来实现的:The mode of work of the present invention is realized like this:

将高空作业平台行驶到工作位置予以定位(如通过刹车或通过障碍物阻止轮子滚动),高空作业人员经工作梯行至作业台上,操纵控制装置使液压站3工作,向设置于各组桅柱2内的升降液压缸32同时输送压力油,使升降液压缸32的柱塞同时抬升,推动相应的活动桅柱向上提升,并通过链条和链轮作用,使各节桅柱同时上升,从而推动作业台6上升,到达所需高度后,操纵控制装置使电机停止工作,压力油在压力阀的作用下保持在升降液压缸32内,从而使作业台保持在作业所需的高度上;此时,若要更换工作位置,可操作控制装置使液压站3分别向安装于底盘1下部连接转向轴41的转向油缸34和连接行走驱动轮5的液压马达33输送压力油,分别带动转向轮4和行走驱动轮5动作,实现整机能在工作状态下进行移动和行走,帮助整机移动到一个新的工作位置。当工作平台需要下降时,则可操纵控制装置使升降液压缸32内的压力油回流至液压站3内,此时,升降液压缸32柱塞、桅柱2及作业台6则一起下降。Drive the aerial work platform to the working position for positioning (for example, by braking or passing obstacles to prevent the wheels from rolling), and the aerial work personnel walk to the work platform through the working ladder, and manipulate the control device to make the hydraulic station 3 work, and set it in each group of masts. The lifting hydraulic cylinder 32 in the column 2 delivers pressure oil at the same time, so that the plunger of the lifting hydraulic cylinder 32 is lifted at the same time, pushing the corresponding movable mast upwards, and through the action of the chain and sprocket, each section of the mast rises simultaneously, so that Push the workbench 6 up, and when it reaches the required height, operate the control device to stop the motor, and the pressure oil is kept in the lifting hydraulic cylinder 32 under the action of the pressure valve, so that the workbench is kept at the height required for the operation; When changing the working position, the control device can be operated to make the hydraulic station 3 deliver pressure oil to the steering cylinder 34 connected to the steering shaft 41 installed on the lower part of the chassis 1 and the hydraulic motor 33 connected to the driving wheel 5 to drive the steering wheel 4 respectively. And walking driving wheel 5 action, realize that the whole machine can move and walk under the working state, help the whole machine to move to a new working position. When the working platform needs to descend, the control device can be manipulated to make the pressure oil in the lifting hydraulic cylinder 32 return to the hydraulic station 3. At this time, the lifting hydraulic cylinder 32 plunger, the mast 2 and the workbench 6 then descend together.

本发明的核心在于在桅柱式高空作业平台的底盘下增设行走装置,使整机能在工作状态下移位或行走,根据本发明的提示,本行业的普通技术人员不通过创造性劳动即可制造该产品,因此,只要是通过本发明的设计内容来设计制造相关产品,均属采用了本发明的技术方案。The core of the present invention is to add a walking device under the chassis of the mast-type aerial work platform, so that the whole machine can be shifted or walked under the working state. To manufacture this product, therefore, as long as the related products are designed and manufactured through the design content of the present invention, all belong to the technical solution of the present invention.

Claims (3)

1、自行走桅柱式高空作业平台,包括底盘(1)、设置于底盘(1)上的桅柱(2)、控制装置、液压站(3)以及由液压站(3)提供压力介质以驱使桅柱(2)升降的升降液压缸(32),所述的桅柱(2)顶端设有作业台(6),其特征在于,所述的底盘(1)上还设有分散布置的行走驱动轮(5)和转向轮(4),所述的行走驱动轮(5)由从液压站(3)获取压力介质的液压马达(33)驱动,所述的转向轮(4)由从液压站(3)获取压力介质的转向油缸(34)驱动;1. A self-propelled mast-type aerial work platform, including a chassis (1), a mast (2) set on the chassis (1), a control device, a hydraulic station (3), and a pressure medium provided by the hydraulic station (3). A lifting hydraulic cylinder (32) that drives the mast (2) to lift, the top of the mast (2) is provided with a working platform (6), and it is characterized in that the chassis (1) is also provided with scattered Walking drive wheel (5) and steering wheel (4), described walking driving wheel (5) is driven by the hydraulic motor (33) that obtains pressure medium from hydraulic station (3), and described steering wheel (4) is driven by The hydraulic station (3) obtains the drive of the steering oil cylinder (34) of the pressure medium; 所述的转向轮(4)为两个,两者分别经轴承安装于相应的转向轴(41)上,所述的转向轴(41)可转动的安装于底盘(1)下部并由所述的转向油缸(34)驱动,且所述的转向轴(41)之间由连杆(42)连接;There are two steering wheels (4), which are respectively mounted on corresponding steering shafts (41) via bearings, and the steering shafts (41) are rotatably mounted on the bottom of the chassis (1) and are driven by the The steering cylinder (34) is driven, and the steering shaft (41) is connected by a connecting rod (42); 所述的行走驱动轮(5)为两个,分别连于与各自对应的液压马达(33)的输出轴上;There are two walking drive wheels (5), which are respectively connected to the output shafts of the corresponding hydraulic motors (33); 且所述的底盘(1)呈箱体结构,由底盘(1)上设有的构件构成配重装置。In addition, the chassis (1) has a box structure, and the components provided on the chassis (1) form a counterweight device. 2、根据权利要求1所述的自行走桅柱式高空作业平台,其特征在于所述的桅柱(2)的组数可以设置为1~6组。2. The self-propelled mast-type aerial work platform according to claim 1, characterized in that the number of groups of the masts (2) can be set to 1-6 groups. 3、根据权利要求1所述的自行走桅柱式高空作业平台,其特征在于所述的作业台(6)的一侧设置有伸缩式的副工作台(61)。3. The self-propelled mast-type aerial work platform according to claim 1, characterized in that a telescopic auxiliary workbench (61) is provided on one side of the workbench (6).
CNB2005100506207A 2005-07-06 2005-07-06 Self-propelled mast type aerial work platform Expired - Fee Related CN100494042C (en)

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