The extension method of polythene radiation-crosslinking thermal-contraction belt
Technical field
The present invention relates to a kind of extension method of polythene radiation-crosslinking thermal-contraction belt.
Background technology
Usually adopt the baking oven heating in the prior art, speed difference between two rollers or three rollers is realized extending, because the baking oven heating is difficult to guarantee polythene radiation-crosslinking thermal-contraction belt homogeneous heating and temperature instability, and being produced, product extends non-uniform phenomenon in the process of extending, and when adopting speed difference between two rollers or three rollers to extend, ratio of elongation can not be excessive, so need repeatedly extension for the product of big ratio of elongation, it is low to extend efficient, and cross-direction shrinkage is serious.
Summary of the invention
The object of the invention provides a kind of extension apparatus and extension method thereof of polythene radiation-crosslinking thermal-contraction belt, and it can make polythene radiation-crosslinking thermal-contraction belt be heated in the extension process accurately.
The present invention can be implemented by the following technical programs: a kind of extension apparatus of polythene radiation-crosslinking thermal-contraction belt, it comprise a plurality of can around the preheat roll of self axial line rotation, be positioned at described a plurality of preheat rolls front side a plurality of respectively can be around the extension roller of self axial line rotation, being positioned at a plurality of of described a plurality of extension rollers front side can be around the chill roll of self axial line rotation, the axial line of described a plurality of preheat roll, a plurality of extension rollers and a plurality of chill rolls is parallel to each other, and it is characterized in that: the described roller inside of respectively extending has the cavity that can charge into heat-conducting liquid.
Every two adjacent external peripheral surfaces that extend roller are close to mutually.
The external peripheral surface of every adjacent two preheat rolls is close to mutually, and described preheat roll inside has the cavity that can charge into heat-conducting liquid.
Be positioned in described a plurality of preheat roll and be glued with preheating on the external peripheral surface of preheat roll of front side and compress rubber roll, described preheating compresses the axial line of rubber roll and the axial line of described preheat roll is parallel to each other.
The external peripheral surface of every adjacent two chill rolls is close to mutually, and described chill roll inside has the cavity that can charge into heat-conducting liquid.
Be glued with the tight rubber roll of cooling press on the external peripheral surface of at least one chill roll in described a plurality of chill roll, the axial line that described cooling compresses rubber roll parallels with the axial line of described chill roll.
Described extension apparatus also comprises a plurality of air cooling rollers that are positioned at described chill roll front side, and the axial line of described a plurality of air cooling rollers is parallel to each other, and the axial line of described each air cooling roller parallels with the axial line of described extension roller respectively.
Described extension roller has six.
Described extension apparatus also comprises the extension transition roller, and described extension transition roller is close to mutually with the external peripheral surface of the extension roller that is positioned at front side, and the axial line of described extension transition roller parallels with the axial line of described extension roller.
Be glued with extension on the external peripheral surface of described extension transition roller and compress rubber roll, the axial line that described extension compresses rubber roll parallels with the axial line of described extension roller.
The present invention can also further be implemented by the following technical programs:
A kind of extension method of polythene radiation-crosslinking thermal-contraction belt, it comprises the following step of carrying out successively:
A, preheating; Polythene radiation-crosslinking thermal-contraction belt is walked around a plurality of preheat rolls successively, and it is adjacent on the part external peripheral surface of described a plurality of preheat rolls;
B, extension; Again the polythene radiation-crosslinking thermal-contraction belt of preheating is walked around successively a plurality of extension rollers and it is adjacent on the part external peripheral surface of described a plurality of extension rollers, regulate the rotating speed that extends roller, make every adjacent two rotating speeds that extend the rotating speed of the extension roller that is positioned at the front side in the rollers greater than the extension roller that is positioned at rear side, the surface temperature of extension roller that is positioned at the front side in described a plurality of preheat rolls is more than or equal to the surface temperature of the extension roller that is positioned at rear side;
C, cooling; The polythene radiation-crosslinking thermal-contraction belt of extend through is walked around a plurality of chill rolls successively, and it is adjacent on the part external peripheral surface of described a plurality of chill rolls, keep the rotating speed of described a plurality of chill rolls identical, from the chill roll polythene radiation-crosslinking thermal-contraction belt of backing off.
In step a, the rotating speed of described a plurality of preheat rolls is identical, surface temperature is identical.In step b, polythene radiation-crosslinking thermal-contraction belt is walked around the extension transition roller after walking around described a plurality of extension roller successively again, and the rotating speed of described extension transition roller is greater than the rotating speed of the extension roller of described a plurality of extension roller medium speed maximums.
With polythene radiation-crosslinking thermal-contraction belt walk around extend transition roller after, compress rubber roll by extension again and polythene radiation-crosslinking thermal-contraction belt be pressed on the external peripheral surface of described extension transition roller, to prevent the polythene radiation-crosslinking thermal-contraction belt skew.
Again that it is cold in the enterprising line space of a plurality of air cooling rollers after polythene radiation-crosslinking thermal-contraction belt backed off from described chill roll.
In described step a, after polythene radiation-crosslinking thermal-contraction belt walked around described a plurality of preheat roll successively, again preheating is compressed on the external peripheral surface of preheat roll that rubber roll is pressed on described front side polythene radiation-crosslinking thermal-contraction belt is close on the external peripheral surface of preheat roll.
In described step c, after polythene radiation-crosslinking thermal-contraction belt walked around described a plurality of chill roll successively, again cooling is compressed on the external peripheral surface that rubber roll is pressed on one of them chill roll polythene radiation-crosslinking thermal-contraction belt is close on the external peripheral surface of chill roll.
Because such scheme utilization, the present invention compared with prior art has following advantage: offer cavity in a plurality of extension rollers, preheat roll, chill roll, and in cavity, fill conductive fluid, can keep the surface temperature of each roller constant by the temperature of controlling conductive fluid; The surface temperature of extending roller by control makes polythene radiation-crosslinking thermal-contraction belt be heated in the extension process accurately, extend evenly, can reduce the lateral shrinkage of polythene radiation-crosslinking thermal-contraction belt, can guarantee lateral shrinkage≤3% in the actual mechanical process, improve the qualification rate of product.
The rotary speed of a plurality of extension rollers in the extension apparatus can be adjusted separately, can realize that by regulating each rotary speed of extending roller thereby different speed differences makes polythene radiation-crosslinking thermal-contraction belt obtain the different ratios of elongation that require in the extension process, make the surface temperature of extending roller satisfy the requirement of current ratio of elongation by the temperature of regulating conductive fluid in each cavity that extends roller inside again, polythene radiation-crosslinking thermal-contraction belt has also guaranteed very low lateral shrinkage when once realizing big ratio of elongation like this, it is extended evenly, further guaranteed the quality of product.
Description of drawings
Accompanying drawing 1 is a structural representation of the present invention;
Accompanying drawing 2 is the structural representation of extension roller of the present invention;
Wherein: 1, extend roller; 2, preheat roll; 3 chill rolls; 4, preheating compresses rubber roll; 5, cooling compresses the rubber roll wallboard; 6, air cooling roller; 7, extension compresses rubber roll; 8, extend transition roller; 9, extend the roller cavity; 10, thermostatic oil bath; 11, unwinding rack; 12, rolling frame; 13, deviation correcting device; 14, draw-gear.
The specific embodiment
Referring to Fig. 1, a kind of extension apparatus of polythene radiation-crosslinking thermal-contraction belt, comprise from after (during work contraction bands from then move forward) three preheat rolls 2 setting gradually forward, the six roots of sensation is extended roller 1, one is extended transition roller 8 and three chill rolls 3, rear side herein is the left side in the accompanying drawing, the front side is the right side in the accompanying drawing, three preheat rolls 2, the six roots of sensation is extended roller 1, axial line that extends transition roller 8 and three chill rolls 3 is parallel to each other and respectively can be around self axial line rotation, every two adjacent part external peripheral surfaces that extend roller 1 are close to mutually, the part external peripheral surface of every adjacent two preheat rolls 2 is close to mutually, the part external peripheral surface of every adjacent two chill rolls 3 is close to mutually; Extend transition roller 8 and be close to mutually with part external peripheral surface of that extension roller 1 that is positioned at front side, the axial line of extension transition roller 8 parallel with the axial line of described extension roller 1; Described preheat roll 2, extension roller 1 and chill roll 3 are installed between the wallboard 15 of two symmetries, and wherein three preheating rods 2 make that by same driven by motor the rotating speed of these three preheating rods 2 is identical; The six roots of sensation is extended roller 1, one and is extended transition roller 8 and all be connected with different motor, the rotating speed that the six roots of sensation is extended roller 1 from after increase successively forward, the speed of extending transition roller 8 is extended the speed of roller 1 greater than that of front side; Three chill rolls 3 are identical by same driven by motor rotating speed.
Be positioned at and be glued with preheating on the external peripheral surface of preheat roll 2 of front side and compress rubber roll 4, preheating compresses the axial line of rubber roll 4 and the axial line of hot-rolling 2 is parallel to each other; Be glued with the tight rubber roll 5 of cooling press on the external peripheral surface of that chill roll 3 of the centre in three chill rolls 3, the axial line that cooling compresses rubber roll 5 parallels with the axial line of chill roll 3; Be glued with extension on the external peripheral surface of extension transition roller 8 and compress rubber roll 7, the axial line that described extension compresses rubber roll 7 parallels with the axial line of described extension roller 1.
Also be provided with a plurality of air cooling rollers 6 being positioned at described chill roll 3 front sides, the axial line of a plurality of air cooling rollers 6 is parallel to each other, and the axial line of described each air cooling roller 6 parallels with the axial line of described extension roller 1 respectively.
Each inside of extending roller 1, preheat roll 2, chill roll 3 all has the cavity that can charge into heat-conducting liquid.
The cutaway view of extension roller 1 as shown in Figure 2, extend roller 1 inside and have the roller of extension cavity 9, and extending roller 1 is the jacket type roller, the extension roller cavity 9 of its inside is connected with thermostatic oil bath 10, extending roller cavity 9 inner just can being full of at any time like this has thermostatical oil, and the surface temperature of extending roller 1 also can keep constant; Extend roller 1 for the six roots of sensation, because every rotating speed that extends roller 1 is all inequality, so each root extends the surface temperature of roller 1 also should be inequality, but from cost consideration, usually this six roots of sensation is extended roller 1 and be divided into two groups, it is one group that roller 1 is extended in three of front sides, and it is another group that three of rear sides extend roller 1, and the extension roller cavitys 9 that the inside of roller 1 is extended in three of front sides are connected with a thermostatic oil bath, the inside extension roller cavity 9 that three of rear sides is extended roller 1 is connected with another thermostatic oil bath.
The internal structure of three preheat rolls 2 is identical with the internal structure of extending roller 1, and three preheat roll internal cavities are connected with another thermostatic oil bath.
The internal structure of three cooling sticks 3 is also identical with the internal structure of extending roller 1, because the effect of cooling stick 3 is the polythene radiation-crosslinking thermal-contraction belts that are used for cooling off extend through, so in order to save cost, usually the two ends of the internal cavities of three cooling sticks 3 are fed in the normal temperature water tank and get final product.
In order to make whole extension process carry out continuously, the rear side at the extension apparatus of polythene radiation-crosslinking thermal-contraction belt is provided with unwinding rack 11, is used for polythene radiation-crosslinking thermal-contraction belt is constantly imported to preheating rod 2 usually; Front side at the extension apparatus of polythene radiation-crosslinking thermal-contraction belt also is provided with rolling frame 12, is used for the polythene radiation-crosslinking thermal-contraction belt that extends, cooled off is rolled.
In order to prevent that polythene radiation-crosslinking thermal-contraction belt is being offset to the process of preheating rod 2 from unwinding rack 11 to winding, also between unwinding rack 11 and preheating rod 2, be provided with a deviation correcting device 13; For the polythene radiation-crosslinking thermal-contraction belt rolling more timely that will extend, cool off to rolling frame 12, after rolling frame 12, also draw-gear 14 should be set.Deviation correcting device 13 and draw-gear 14 are usual means in the art, so be not described in detail in this.
Following mask body is introduced the extension method that extends polythene radiation-crosslinking thermal-contraction belt with the extension apparatus of this polythene radiation-crosslinking thermal-contraction belt, and it comprises the following step of carrying out successively;
A, preheating; The polythene radiation-crosslinking thermal-contraction belt that is placed on the unwinding rack 11 is at first passed deviation correcting device 13, walk around three preheat rolls 2 more successively, and it is adjacent on the part external peripheral surface of described three preheat rolls 2, the rotating speed of three preheat rolls 2 of maintenance is identical, surface temperature is identical, to prolong on the external peripheral surface of that preheat roll 2 that the tight rubber roll 7 of preheating is pressed on front side polythene radiation-crosslinking thermal-contraction belt is close on the external peripheral surface of preheat roll 2, to prevent the polythene radiation-crosslinking thermal-contraction belt skew.;
B, extension; The polythene radiation-crosslinking thermal-contraction belt of preheating being walked around successively the six roots of sensation extends roller 1, one and extends transition roller 8 again, and it is adjacent in the six roots of sensation extends roller 1 and extend on the part external peripheral surface of transition roller 8, regulate the rotating speed that extends roller 1, make every adjacent two rotating speeds that extend the rotating speed of the extension roller 1 that is positioned at the front side in the rollers 1 greater than the extension roller 1 that is positioned at rear side, the rotating speed that extends transition roller 8 extends the rotating speed of roller 1 greater than that root of front side; The six roots of sensation is extended three internal cavities that extend roller 1 that are positioned at the front side in the roller 1 and is communicated with a thermostatic oil bath, three that are positioned at rear side are extended communicating with another thermostatic oil bath of roller 1, and the temperature of extending that identical thermostatic oil bath of roller 1 with the front side is greater than extending the temperature of that identical thermostatic oil bath of roller 1 with rear side, thereby makes three temperature of extending rollers 1 that are positioned at the front side greater than three surface temperatures of extending rollers 1 that are positioned at rear side; Again extension is compressed polythene radiation-crosslinking thermal-contraction belt is close on the external peripheral surface that extends transition roller 8, to prevent the polythene radiation-crosslinking thermal-contraction belt skew.
C, cooling; The polythene radiation-crosslinking thermal-contraction belt of extend through is walked around three chill rolls 3 successively, and it is adjacent on the part external peripheral surface of described three chill rolls 3, keep the rotating speed of described three chill rolls 3 identical; Again cooling is compressed rubber roll 4 and be pressed on the external peripheral surface that is positioned at that middle chill roll 3, to prevent the polythene radiation-crosslinking thermal-contraction belt skew.
D, polythene radiation-crosslinking thermal-contraction belt is carried out air cooling with its winding again after described chill roll 3 is backed off a plurality of air cooling rollers 6, at last by draw-gear 14 with its traction winding again on the rolling frame 12.
Polythene radiation-crosslinking thermal-contraction belt is through preheat roll 2 whole heating, again when extending roller 1 to guarantee the polythene radiation-crosslinking thermal-contraction belt temperature since speed difference realize extending, adjust the speed difference that extends between roller 1 each roller and can obtain different ratios of elongation, heat and extend roller 1 surface, coating face is little than the die lateral shrinkage, extends evenly.