A kind of electromagnetic heating pressure cooking device
Technical field:
The invention belongs to hot electric pressing pressure cooking apparatus for kitchen use, is electromagnetic heating technique application product patent.
Background technology:
In China, the electric pressure cooking saucepan product based on the architectural feature of Chinese ZL91100026.7 patent of invention has begun to enter common people family. the mode of heating that the patented product adopted, continued to use the aluminium electric hot tray that electric cooker is used.Because the thermal inertia of aluminium electric hot tray is bigger, the pressure overshoot after causing cutting off the power supply makes the accuracy of pot inner pressure control be subjected to very big influence.And the electromagnetism mode of heating has characteristics such as thermal efficiency height, thermal inertia are little, therefore substitutes aluminium electric hot tray mode of heating of the prior art with the electromagnetism mode of heating, can improve the performance and the energy savings of product greatly.
Summary of the invention:
At the deficiencies in the prior art, the present invention proposes to substitute electric hot tray of the prior art with electromagnetic heater, one can solve the big pressure overshoot that causes of thermal inertia owing to electric hot tray, influence the problem of pot inner pressure control accuracy, two because mode of heating and heat the different of principle, the heat conduction efficiency of electromagnetic heater is higher tens percentage points than electric hot tray, therefore the consumption that can save the energy greatly.
The present invention is made up of pot cover, interior pot, outer pot, sealing ring, elastic arm, switch etc.Wherein, pot cover and outer pot are rigidly connected, and are connected by sealing ring between pot cover and the interior pot, and elastic arm is arranged between the outer pot bottom and the interior the bottom of a pan, switch is arranged on the displacement drive that outer pot bottom is accepted elastic arm, and electromagnetic heater is arranged on the interior the bottom of a pan and connects into power supply with switch series.Operation principle of the present invention is: behind the switch connection power supply, and water and food in electromagnetic heater begins to heat in the pot.Pressure begins to rise after entering sealing state in the pot. and pot inner pressure acts on pot cover and the interior pot simultaneously, because pot cover and being connected to of outer pot be rigidly connected, so pot cover can not be to top offset.Pressure in acting on the pot is delivered on the elastic arm from interior pot bottom, elastic arm just produces downward displacement (deformation) based on its elastic characteristic, this displacement drive switch cuts off the power supply of electromagnetic heater. afterwards, pot inner pressure descends because of natural heat dissipation, along with the elastic arm that reduces of pressure upwards restores gradually, the driving force that acts on the switch is also reduced thereupon, power to be driven be reduced to switch reset again the energising after, interior pot is reheated, pot inner pressure also transfers rising to from decline ... in this process that moves in circles, and the force value in the pot is controlled on switch and the determined force value of pressure displacement parameter all the time.Electromagnetic heater among the present invention is made up of panel, coil, electromagnetism circuit etc., and it is the device that converts electric energy to magnetic energy.Pot cover and outer pot are rigidly connected under the safe pressure effect in scope of design of being meant, being connected between pot cover and the outer pot is regarded as that strain or elastic deformation amount can not be taken place and can ignores, the connected mode of the two can be the revolving type as the revolving type pressure cooker, also can be the buckle closure formula as the Contiuum type electric cooker.Elastic arm refers to possess the structure of elastic characteristic, and its function is that its version can have multiple with the break-make of the strain gauge tap that produces under the pot inner pressure effect, as: the spring assembly that one or several disk springs are combined into; The spring assembly of forming with a plurality of cylindroid helical-coil compression springs or with steel plate make with elastomer of various reinforcement structures or the like.
The present invention proposes, elastic arm can also be made one with the outer the bottom of a pan, be bellows-shaped or disk spring is tabular, if the bucket wall of outer pot is proper with the transition arc design in the outer the bottom of a pan, also can obtain required elastic displacement, can therefore save all the other ripples on the outer the bottom of a pan. between the elastic arm (the outer the bottom of a pan) and the interior the bottom of a pan power transmission part is set, its function is that the pressure that will act on the interior the bottom of a pan passes to elastic arm.
The present invention proposes, and an electronic controller can be set on circuit, and it comprises timer, master switch etc., when first time that electronic controller receives switch after the break signal, just starts timer and begins to control cooking time.During the concluding time, timer cuts off master switch to predetermined culinary art, thoroughly stops the heating power supply of electromagnetic heater.
The present invention proposes, and shell and pot cover part can be taked the insulation measure, and purpose is the temperature retention time energy savings that increases after cutting off the power supply.
Employed cast aluminium electric hot tray in the prior art has following shortcoming: the one, its internally pot what add thermal recovery is the contact heat exchange pattern.This mode of heating is earlier with behind the electric hot tray heat temperature raising, by the temperature difference that forms between the electric hot tray and the interior the bottom of a pan inwardly pot carry heat energy. heat-conductive characteristic between the two is proportional with the high power of temperature gap between the two, usually electric hot tray need be heated to more than 200 ℃, the temperature of pot reaches or maintains (about 100 ℃~120 ℃) on the required cooking temp in just making, remaining energy then consumes in the process of heating electric hot tray and heat transmission, not only cause waste of electric energy, form a hot environment near also making electric hot tray, make the heatproof of product correlated parts require to improve, the thing followed is that cost strengthens, disadvantages such as damage probability increase.The 2nd, after pot inner pressure reached the control point, and the displacement drive switch of elastic arm cuts off the power supply, the remaining high temperature of electric hot tray continued to pass to interior pot, and the pressure of pot described pressure overshoot phenomenon occurs at pressure control point still continuation rising later in making.This phenomenon can make pot inner pressure control temporarily be in runaway condition, directly influences the accuracy of pot inner pressure control, also has certain harmfulness on product safety, therefore can not ignore and disregards.Three are based on the contact heat conduction of electric hot tray and the double action of the interior the bottom of a pan of carrying pressure, prior art has quite strict requirement to the contact condition in the electric hot tray and the interior the bottom of a pan, though product can both reach requirement when dispatching from the factory, but the unavoidable distortion that occurs in various degree of pot bottom in daily use, after distortion reaches to a certain degree, will make the loose contact of the two, cause properties of product to descend even can not use fully.And the electromagnetic heater that the present invention adopts according to pot in the heating of electromagnetism heating principle, because of himself not needing heat temperature raising, so there is not waste heat to exist after the outage, just the pressure overshoot phenomenon can not occur yet, can improve pressure controlled accuracy effectively.In addition, because the interior the bottom of a pan that the magnetic line of force that electromagnetic heater produces directly heats magnetic conduction, so the thermal efficiency exceeds tens percentage points than the mode of heating of electric hot tray, except that saving energy, the thermal environment bottom the product also improves.Have again, because the electromagnetism mode of heating belongs to contactless heat transfer, the pressure in the bottom of a pan in electromagnetic heater need not carry again, so it and the requirement that does not have strictness cooperating of the interior the bottom of a pan, not only simplified production technology, product had in use both made the distortion of the generation the bottom of a pan also can not influence result of use.
Though used for reference the Contraband formula structure of Chinese invention patent ZL91100026.7 in the present invention, but the present invention is not the simple combination of electromagnetic oven and Contraband formula structure, need in force to make the two form an overall structure, to adapt to new mode of heating by Electromechanical Design.Antimagnetic design of the mechanics design of the form fit design of stressed design, coil and the interior pot in the magnetic conduction design in the pot the bottom of a pan in Electromechanical Design comprises, the interior pot the bottom of a pan, the shaped design of panel, power transmission part and the design of non-magnetic conduction, elastic arm or the like.On structural design, because electromagnetism is heated to be untouchable heating, so contacting between the pot in panel and the magnetic conduction only needs press electromagnetic oven and get final product with the standard design that contacts in the bottom of a pan, design the requirement that strictness is arranged and need not as prior art the contact heat of electric hot tray conducted.Also can be according to the shape and the area of the bottom of a pan heating surface in the Demand Design magnetic conduction of culinary art, power distribution situation with pot bottom in controlling, this not only can improve the cooking quality of rice, when big capacity cooking rice, also can significantly reduce the sallow phenomenon of pot bottom rice, to sum up state visible enforcement of the present invention and have vast market prospect.
Description of drawings:
Fig. 1 is a fundamental diagram of the present invention
Fig. 2 is the another embodiment of the invention schematic diagram
Pot 4. outer pots 5. elastic arms 6. panels 7. coils 8. power transmission parts 9. electronic controllers 10. electromagnetism circuits 11. switches 12. bases 13. shells 14. fixtures 15. lead-in wires in 1. pot covers, 2. sealing rings 3. among the figure
Fig. 1 is structure, the location diagram between pot cover 1 of the present invention, sealing ring 2, interior pot 3, outer pot 4, elastic arm 5, switch 11, panel 6, the coil 7 etc.Fig. 1 is a cutaway view, has saved hatching and other view lines for making the drawing brief introduction.
Fig. 2 is structure, the location diagram between pot cover 1 of the present invention, sealing ring 2, interior pot 3, outer pot 4, elastic arm 5, switch 11, panel 6, coil 7, power transmission part 8, the fixture 14 etc.Fig. 2 is a cutaway view, has saved hatching and other view lines for making the drawing brief introduction.
The specific embodiment:
Embodiment 1 (referring to Fig. 1): 3 mouthfuls of diameter 20cm are example with interior pot.Adopt the interior pot 3 of aluminium sheet processing of thickness 2mm, at its bottom of a pan welding compounded magnetic conductive corrosion resistant plate, the bottom of a pan of pot 3 possesses magnetic conductivity in making.Good magnetic stainless steel plate is made interior pot 3 also can to adopt Corrosion Protection, and the thickness of stainless steel materials can be selected about 0.7mm.Outer pot 4 adopts the aludip of 0.8mm, turns over a system pot tooth on the pot of outer pot 4 mouthful, so that screw and be connected with pot cover tooth on the pot cover 1.Pot cover 1 adopts the corrosion resistant plate about 1.0mm to make, and the system of turning over of pot cover tooth must match with the pot tooth of outer pot 4, the lid tooth of pot cover 1 can be screwed with the pot tooth of outer pot 4 be connected.Sealing ring 2 usefulness silicon rubber are made.The shape in the interior the bottom of a pan has had the more freedom design space owing to adopting electromagnetism to heat this contactless heat transfer type, can be made into convex-shaped, the perhaps middle following convex that has sub-fraction flat (comprising epirelief).Panel 6 is except that adopting normally used microcrystal glass plate makes, and based on its position relation and characteristic such as magnetic conduction not, is that the materials such as can also adopting heatproof plastics, aluminium sheet that reduces cost is made.Coil 7 is devices that electric energy is converted to magnetic energy, coil 7, panel 6 all can be made into similar shapes with the bottom of interior pot 3 here.Electromagnetism circuit 10 adopts the electromagnetism circuit in the existing electromagnetic oven to get final product.The power output of present embodiment coil 7 can be adjusted and be controlled at about 1000W.Elastic arm 5 adopts the version of disk spring, can select material making such as silico-manganese steel 60Si2MnA for use.Utilize the big part throttle characteristics of disk spring, obtain required elastic displacement parameter with the ratio of choosing interior cone height and steel plate thickness.Be the monolithic disk spring shown in Fig. 1, also can select the design of multi-disc when needing, the structure of multiple-piece can be designed as: block form (also claiming superposing type) is to increase elastic force; In-line arrangement (also claiming the row formula) is to increase displacement; Combined type not only increases elastic force but also increase displacement.Its end and outer pot 4 bottom margins are fixed, and the other end contacts with the bottom of a pan of interior pot 3.After the parameter of having determined elastic arm 5, in pot 3 bottom shape should design with the shape at the bore position, center of disk spring, the circular arc position of pot 3 bottoms is sitting on the bore position, center of disk spring and certain contact area is arranged in forming, and pot inner pressure can be delivered on the elastic arm 5 by the bottom of interior pot 3.The outer rim of elastic arm 5 is made and is suitable for the shape fastening with the bottom margin of outer pot 4, is fixed on outer pot 4 bottoms.Switch 11 can be selected the suitable normally closed type microswitch of electrical parameter for use, is arranged on the appropriate location of outer pot 4 bottoms, and requirement is: the inner cone oral area of the button of switch 11 and elastic arm 5 (the elastic displacement maximum of elastic arm 5) keeps certain interval (as shown in Figure 1).When the bottom of pot inner pressure by interior pot 3 acts on when making it to produce displacement (deformation) on the elastic arm 5, this gap just reduces gradually, is driven to be converted to by path by elastic arm 5 until switch 11 and opens circuit.After the outage, pot inner pressure transfers decline to by rising, and it is path that the return displacement that elastic arm 5 produces makes switch 11 reply by opening circuit again.The awl oral area position of elastic arm 5 can be provided with panel 6, and panel 6 can be made of nonmetallic materials, panel 6 can be adhesively fixed at the inner cone oral area of elastic arm 5, and coil 7 is adhesively fixed at the lower surface of panel 6.Electronic controller 9 and be fixed in the lump on the base 12 for the fan etc. of its cooling usefulness.Need explanation, on structural design, contact condition between the panel 6 of electromagnetic heater and the interior pot 3, only need be in place interior pot 3 magnetic lines of force that can receive coil 7 are got final product, its bottom allows certain interval with the upper surface of panel 6, need not to contact tight with electric hot tray as the interior pot of prior art.Also should take measures to avoid to be exported to by electromagnetism circuit 10 bottom of the electromagnetic energy heating outer pot 4 of coil 7 in the enforcement, especially heat elastic arm 5, its measure is that the distance with coil 7 and elastic arm 5 is increased to safe distance.(perhaps the inside) is provided with the plastic, thermal-insulation layer on pot cover, to increase the temperature retention time after cutting off the power supply.During enforcement the thick vinyl cover of about 2mm can be set above pot cover, this vinyl cover can also beautify outward appearance except that heat insulation function is arranged.Electronic controller 9 is that mature technique is used, and its timer, display, master switch etc. do not have specific (special) requirements at electromagnetic heating technique with combining of Cooker structure.Electronic controller 9 can also comprise: the demonstration and the selection of cooking status, menu (menu).The series connection of master switch in electromagnetic heater, switch 11, the electronic controller 9 is inserted power supply.In force, also can adopt the heat expansion type hermetically-sealed construction in the existing patented technology, finish the discharging of pot interior air, can save vent valve (being float-controlled valve); The over-pressure self-discharging that can also adopt the gas pressure relief slot structure realization in the existing patented technology to stop up is to save unnecessary safety device.
The using method of embodiment 1 is as follows: will put into food and water in the interior pot 3, pot cover 1 and outer pot 4 are fastened, configure cooking time by food species of being cooked and taste.Connect power supply and make switch 11 be in channel status, after the electromagnetic heater energising, coil 7 is by water and food in the magnetic conduction the bottom of a pan heating kettle of interior pot 3.Pot inner pressure begins to raise after being warming up to the boiling point of water in the pot, when pot inner pressure reaches switch 11 with elastic arm 5 determined pressure (as gauge pressure 100kPa), be subjected to the driving of elastic arm 5 displacements, switch 11 is converted to from path and opens circuit, coil 7 stops the internally heating of pot 3, pot inner pressure transfers decline to from rising, elastic arm 5 upwards restores the driving force that acts on the switch 11 is reduced, when driving force is reduced to switch 11 again during reset paths, coil 7 recovers the internally heating of pot 3, pot inner pressure also transfers rising to from decline ... .. circulates so repeatedly, and the pot inner pressure value is controlled in the numerical value of setting all the time.Electronic controller 9 begins to start timer after the break signal in the first time of receiving switch, when reaching predetermined culinary art during the concluding time, the termination signal of timer is cut off master switch, thoroughly stops the heating of electromagnetic heater.
Embodiment 2 (referring to Fig. 2): 3 mouthfuls of diameters of interior pot are with example 1.Outer pot 4 adopts the aludip of 0.8mm, the bottom of a pan is struck out corrugated form elastic arm 5.Need explanation, the elastic arm 5 of bellows-shaped is the product that diaphragm technology in the aviation high-tech and the outer pot process technology in the electric cooker industry combine.It has characteristics such as the integrated performance of product is good, mold degree height, stable performance.Power transmission part 8 adopts non-magnet material to make, can make multiple shape, consider in the process of transmitting pot inner pressure, the all unalterable power delivery request of strong direction and size, for well, material object can be made into as bowl-shape cast aluminium structural member or allumen foundry goods the section shape of power transmission part 8 with arc, and three supports can be designed in the rim of a bowl position, the rounding off place of pot 3 bottoms in supporting, contact area can be at 5cm
2About select because the force-bearing situation at this position is better, be beneficial to the transmission of thousands of Newton force between power transmission part 8 and interior pot of 3 bottoms.Also can select the mode of multi-point support, but all want to satisfy the power delivery request of power transmission part 8, can satisfy the requirement of electromagnetism heating again.The centre of the bottom of power transmission part 8 and elastic arm 5 is fastening, from obtaining the maximum displacement of elastic arm 5 here, as shown in Figure 2.At the rim of a bowl center of power transmission part 8, and make the coil 7 and the bottom of a pan of the interior pot 3 of magnetic conduction keep needed size panel 6, coil 7 usefulness mechanical method fixation, so that the magnetic line of force of coil 7 is by the bottom of a pan of interior pot 3.If when power transmission part 8 is made with a kind of non-magnet material with panel 6 employings, also these two parts combination systems can be integral.The bistable state fine motion switch that switch 11 can select for use normally closed commentaries on classics often to open, this switch have under external force and transfer open circuit (often opening) to by path (normally closed), and external force can not be reset to the characteristics of path after disappearing voluntarily.Switch 11 is gone into power supply by two contact lead 15 and the electromagnetism circuit series connection in the electromagnetic heater.Switch 11 is fixedly mounted on the elastic arm 5 in Fig. 2, its button contact downwards and fixture 14 gap is arranged.Fixture 14 need have enough rigidity, and its vertical edges is fastened on the bucket wall of outer pot 4, and the far-end top of its horizontal sides is the button contact of switch 11.After the mechanics parameter of pot inner pressure and elastic arm 5 was determined, the vertical range of the button contact of selector switch 11 and fixture 14 horizontal sides far-ends had also just been determined the pot inner pressure value.In addition, switch 11 can also be fixedly mounted on the horizontal sides far-end of fixture 14, makes its button contact upwards and with the center of elastic arm 5 certain distance be arranged.The effect of above-mentioned two kinds of mounting means is identical.About the be rigidly connected mode of pot cover 1 with outer pot 4, in force except that adopting the connection of revolving type button tooth, can also adopt pot cover parts and pan body part combined structure in the existing electric cooker technology, promptly press the mode of uncapping that the key pot cover of uncapping is just upspring, be that with the electric cooker difference the stressed parts of its closing and opening cover during booting all need satisfy the needs of pot inner pressure load.Need explanation, the control mode of disposable outage after the heating that present embodiment adopts is boosted if shell and pot cover are equipped with good insulation measure, delays the decline rate of pot inner pressure, not only can guarantee the stewing effect of stewing of food, can also save a large amount of energy.The remainder of embodiment 2 can be identical with embodiment 1.
The using method of embodiment 2 is as follows: will put into food and water in the interior pot 3, pot cover 1 and outer pot 4 are fastened, connecting power supply makes switch 11 be in channel status, the magnetic conduction the bottom of a pan of electromagnetic heater by interior pot 3 begins water and the food in the heating kettle, pot inner pressure begins to raise behind the boiling point that is warming up to water in the pot, when pot inner pressure reaches switch 11 with elastic arm 5 determined pressure (as gauge pressure 100kPa), switch 11 is subjected to the driving of elastic arm 5 displacements, be converted to from path and open circuit, the power supply that thoroughly cuts off electromagnetic heater finishes heating.