CN100460573C - Filature process with infrared photoelectric detection and control - Google Patents
Filature process with infrared photoelectric detection and control Download PDFInfo
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- CN100460573C CN100460573C CNB2005100224183A CN200510022418A CN100460573C CN 100460573 C CN100460573 C CN 100460573C CN B2005100224183 A CNB2005100224183 A CN B2005100224183A CN 200510022418 A CN200510022418 A CN 200510022418A CN 100460573 C CN100460573 C CN 100460573C
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Abstract
The invention discloses an infrared electric detection controlling filature craft, which comprises the following steps: boiling cocoon-automatic brushing-automatic shaking-automatic end feeding- twisting scabbard-photoelectric detection control-blinding-winding, wherein the radiated element and sensor are installed in checkout port by photoelectric detection controller; the radiated element launches infrared light to irradiate strand silk of checkout port; the current inverted form optical is sent to central processor; the current is enlarged by the sensor and sent to stopper plug and cocoon ends thrower to drive corresponding device for releasing stopping reeling and the course of end attaching, when the receiving current is less or greater than a given value. The invention simplifies the reeling operation, which improves the efficiency, output and benefit.
Description
Technical field
The present invention relates to a kind of silk reeling technology, especially a kind of filature process with infrared photoelectric detection and control.
Background technology
At present, silk reeling technology has experienced original hand reeling technology, semi-mechanization silk reeling technology, mechanization silk reeling technology, semi-automatic silk reeling technology and automation silk reeling technology.Its original hand reeling technology does not have machinery, and technical process is: bubble cocoon---shaking---is reeled; The semi-mechanization silk reeling technology has had the auxiliary of machinery, thickness and rough class that the eye of personnel selection and feel are known strand, and technical process is: cocoon cooking---beating---shaking---reels, as: the handcar filature; The mechanization silk reeling technology has adopted porcelain eye to detect controller as rough class, and technical process is: cocoon cooking---beating---shaking---add thread---remove rough---and porcelain eye---twist with the fingers sheath---access node---and reel, as: seat reel silk from cocoons machine filature, multiends reeling machine filature; Semi-automatic silk reeling technology has adopted the thin limit perceptron of mechanical detection control strand, automatically finish beating, shaking and add the thread operation by machinery, continue to use porcelain eye to detect controller as rough class, technical process is: cocoon cooking---beating automatically---shaking automatically---add thread automatically---remove rough---and porcelain eye---twist with the fingers sheath---(strand is carefully limit) perceptron---access node---is reeled, as: fixed grain automatic silk reeling machine filature, fixed fine automatic silk reeling machine filature; Porcelain eye is accompanied by the silk reeling technology of mechanization and produces, and mainly is the rough class that is used to detect on the strand of controlling high-speed production, improves the strand quality.Present silk reeling technology can be described as the silk reeling technology that porcelain eye detects control, no matter how many mechanization degrees improves, as long as use the detection controller of porcelain eye as strand, silk reeling technology just must pass through: manual except that the rough and manual porcelain eye of wearing, the also limitation of the detection control method of porcelain eye just, the filature production technology is relatively backward always, and labor strength is big, and production efficiency is low.The improvement of advanced silk reeling technology is being called in social progress and having developed into today, and the automation silk reeling technology will adopt most advanced techniques and detect controller as strand thickness, rough class, and all operations will be finished automatically by machinery.The Photoelectric Detection controller can replace the filature production of porcelain eye and perceptron, will be the epoch of the striding revolution of silk reeling technology.
Summary of the invention
It is simple to the purpose of this invention is to provide a kind of technology, and labour intensity is low, a kind of filature process with infrared photoelectric detection and control that production efficiency is high.
In order to achieve the above object, the present invention adopts following technical scheme: the silk reeling technology process of Photoelectric Detection of the present invention control is: a kind of filature process with infrared photoelectric detection and control is characterized in that: this technology is carried out as follows: cocoon cooking-beating automatically-shaking automatically-add automatically thread-sth. made by twisting sheath-Photoelectric Detection control-access node-coiling.
Described Photoelectric Detection control process is by detection and the control of Photoelectric Detection controller as strand thickness, rough class, the Photoelectric Detection controller comprises center processor, detect mouthful, stop or device, add the thread device, various piece is connected by transmission cable, wherein radiated element and receiving element are installed in detection mouthful port both sides, power supply is powered to radiated element by center processor, the strand of radiated element emission infrared light irradiation by detecting mouthful, the light that receiving element is crossed strand with transmission is converted into electric current and sends back center processor; When accept electric current less than or during greater than some set-points, electric current will be amplified to send to respectively and stop or device or add the thread device by center processor, stop or device or add the thread device and drive relevant device respectively and realize that the reeling machine filature stops, strand adds the thread process.
Described Photoelectric Detection controller also comprises cutter, tensioner, and cutter, tensioner are accepted to drive relevant device behind the amplified current of center processor and realized that strand cuts off, the strand hypertension.
Describedly stop or device, cutter, tensioner, add the thread device and form by coil, spring, movable iron piece respectively; coil in them obtains amplified current charging back and produces the magnetic force adsorpting iron plate; iron plate drives stopping of reeling machine respectively or the cutting knife that installs, is connected, the clip that is connected with iron plate in the tensioner, reeling machine with iron plate in the cutter add the thread device, realize that the reeling machine filature stops, strand cut-out, strand tension force, strand add the thread process.
Photoelectric Detection control process method is according to strand specification and the quality requirement produced in the silk reeling technology of the present invention, fixing electric current and voltage parameter are set as the comparison standard, detecting one group of infrared light emission of mouthful configuration and receiving device, when strand at the uniform velocity passes through to detect mouth, what of luminous flux are the size of thick, the thin and rough class of strand directly influence, and launch and accept the difference of luminous flux, are converted to the difference of transient current, by the comparison of computing circuit, judge its acceptance or rejection.When the difference of emission and the electric current that receives during less than preset parameters, it is qualified to be judged as, and the transient current in its circuit will not be exaggerated, center processor continue to return detect electric current and voltage cycle calculations relatively; When the difference of emission and the electric current that receives during greater than preset parameters; be judged as defective; transient current in its circuit will be amplified to output to stopping or device, cutter, tensioner, adding the thread device; wait to stop or device, cutter, tensioner, add the thread device and reset after, center processor continue to return detect electric current cycle calculations relatively.Stop or device, cutter, tensioner, add the thread device and receive amplified current, voltage after, coil charges to control loop, the magnetic force absorption control element that coil produces produces displacement, stop or device in iron plate drive stop or install brake stop or, iron plate in the cutter drives the strand cutting knife and cuts off strand, finishes the process of removing defective strand; Iron plate in the tensioner drives clip and clamps strand, makes things convenient for access node to reset, and adds iron plate in the thread device and drives and add thread device strand and add the thread process.
Photoelectric Detection control silk reeling technology key of the present invention is 3 points: one: detect controller and adopt the infrared electro projective technique, have the influence of the environment temperature of not being subjected to, humidity and radiation of visible light, detection signal is reliable and stable; Its two: controller (stop or device, cutter, tensioner, add the thread device) and detector (detect mouthful) relative separation, control the cut-out of defective strand and brake simultaneously and stop or install and add the thread device; Its three: detect controller and have strand short and thick, long thick and short thin, the long thin two-way detection of strand and the detection and the control of control and rough class, replace traditional porcelain eye and perceptron; Its four: have touring the connecing automatically of automatic access node device to reset; Filature speed increases substantially, and realizes the filature full-automation.Photoelectric Detection control process of the present invention adopts electronic technology (Photoelectric Detection controller) to detect and control as strand thickness, rough class exactly, the porcelain eye and the perceptron that fall behind have been eliminated, reduce traditional craft and removed rough and manual operation of wearing porcelain eye, solve perceptron and can not control the limitation of strand chap, simplified technical process, reduce labour intensity, improved production efficiency, belonged to the industry initiative.And the present invention has simple to operateization of filature, and men and women, old and young all can finish filature work, no longer selects recruitment; Labour intensity reduces significantly, and working condition is improved significantly, and reeler no longer is immersed in both hands in the water and operates; Work efficiency, output, benefit improve more than 20%.
Description of drawings
Fig. 1 is a filature process with infrared photoelectric detection and control schematic flow sheet of the present invention;
Fig. 2 is Photoelectric Detection control principle figure among the present invention;
Fig. 3 is a mid-infrared light electro-detection controller architecture schematic diagram of the present invention;
Fig. 4 stops among the present invention or device, tensioner, adds the structural representation of thread device, cutter;
Fig. 5 detects the mouth structure schematic diagram.
In Fig. 1,1 silk cocoon, boot pulley on 2,3 transmission cables, 4 center processors, 5 stop or device, 6 coiler devices, 7 strands, 8 cutters, 9 detect mouth, 10 tensioners, 11 crosisures, 12 add the thread device, and 18 add the thread device, and 19 stop or install, in Fig. 1, last boot pulley 2, coiler device 6, stop or install 19, add thread device 12 and be the existing device of traditional reeling machine;
Controller in Fig. 2 comprises and stops or device 5, tensioner 10, add thread device 18, cutter 8;
In Fig. 4,13 coils, 14 iron plates, 15 back-moving springs;
In Fig. 5,16 radiated elements and receiving element, 17 strands.
The specific embodiment
Below in conjunction with embodiment the present invention is further specified:
Embodiment 1:
A kind of filature process with infrared photoelectric detection and control of the present invention is seen Fig. 1, Fig. 2, Fig. 3, Fig. 4, shown in Figure 5: this technology is carried out as follows: cocoon cooking-beating automatically-automatically shaking-add automatically thread-sth. made by twisting sheath-Photoelectric Detection control-access node-coiling, in silk reeling technology of the present invention, access node technology is only just carried out access node under the cut situation of defective strand, just have access node technology when promptly having only defective strand to be cut off.Cocoon cooking in this technology, beating, automatic shaking automatically, automatically add thread, twist with the fingers sheath, access node (manually or automatically), reeling is traditional silk reeling technology, innovative point of the present invention is to have adopted the Photoelectric Detection control process between sth. made by twisting sheath operation and coiling operation, and the Photoelectric Detection control process adopts electronic technology (Photoelectric Detection controller) to detect and control as strand thickness, rough class exactly.Described Photoelectric Detection controller by center processor 4, detect mouthfuls 9, stop or device 5, add thread device 18 and form, various piece is connected by transmission cable 3, wherein radiated element and receiving element 16 are installed in detection mouthful 9 port both sides, power supply is powered to radiated element by center processor 4, the irradiation of radiated element emission infrared light is by detecting mouthfuls 9 strand, and the light that receiving element is crossed strand with transmission is converted into electric current and sends back center processor 4; When accept electric current less than or during greater than some set-points, electric current will be amplified to send to respectively and stop or device 5 or add thread device 18 by center processor 4, describedly stop or device 5, add thread device 18 and form by coil 13, spring 15, movable iron piece 14 respectively, coil 13 in them obtains amplified current charging back and produces magnetic force adsorpting iron plate 14, iron plate 14 drive stopping of reeling machine respectively or install 19, the thread device 12 that adds of reeling machine realizes that the reeling machine filatures stop, strand adds the thread process; The cut-out of strand can be taked manually-operated in this silk reeling technology; above-mentioned stopping or device 5 and add the correct position that thread device 18 can be installed in reeling machine according to actual conditions; stop or device 5 and center processor 4 can be installed in stopping of reeling machine or install 19 bottoms; detecting mouthfuls 9 can be installed on coiler device 6 and the reeling machine between the boot pulley 2; the convenient strand that detects; adding thread device 18 can be installed in and add thread device 12 tops; stop or install 19 and add thread device 12 and be the original device of traditional reeling machine; detecting mouthful 9 middle parts is breach; in silk reeling process; strand is at the uniform velocity by detecting a mouthful breach; detect mouthful 9 port both sides radiated element and receiving element 16 are installed; this radiated element and receiving element 16 are one group of infrared light emission and receiving device (infrared light transmitting tube and infrared light adopter); this infrared light emission and receiving device 16 can adopt the sell goods on the existing market, and receiving device has the function that light is converted to electric current.The method of described Photoelectric Detection control is: strand specification and quality requirement according to producing are provided with fixing current parameters standard as a comparison on center processor 4; Detecting one group of infrared light emission of mouthful 9 configurations and receiving device 16, when through the strand 17 after twisting with the fingers the sheath operation at the uniform velocity when detecting mouthfuls 9, what of luminous flux are the size of thick, the thin and rough class of strand directly influence, emission and the difference of accepting luminous flux, be converted to the difference of transient current, by the comparison and the judgement of computing circuit in the center processor, launched and the difference of the electric current that receives; When the difference of emission and the electric current that receives during less than preset parameters (this moment, strand was qualified strand), the transient current in its circuit will not be exaggerated, center processor 4 continue to return detect electric current cycle calculations relatively; When the difference of emission and the electric current that receives during greater than preset parameters (this moment, strand was defective strand); transient current in its circuit will be amplified to output to stopping or device 5; add thread device 18; stop or device 5; after adding thread device 18 and receiving amplified current; coil 13 chargings to control loop; the magnetic force adsorpting iron plate 14 that coil 13 produces produces displacement; drive stop or install that 19 brakes stop or or drive and to add thread device 18 and send and add the thread signal; this adds the thread signal makes and adds 12 pairs of strands of thread device and add silk; in this silk reeling technology, can take manually-operated to underproof strand cut-out; after strand is cut off; access node resets and adopts artificial or round the rotating automatic access node device of reeling machine; strand after cutting off is carried out resetting behind the access node, utilize reply displacement open stop or install after proceed filature.Computing circuit in center processor 4 and the center processor 4 can adopt existing " electronics is rough clearly " circuit, and it has the function that current ratio is amplified.
Embodiment 2:
A kind of filature process with infrared photoelectric detection and control of the present invention is seen Fig. 1, Fig. 2, Fig. 3, Fig. 4, shown in Figure 5: this technology is carried out as follows: cocoon cooking-beating automatically-automatically shaking-add automatically thread-sth. made by twisting sheath-Photoelectric Detection control-access node-coiling, in silk reeling technology of the present invention, access node technology is only just carried out access node under the cut situation of defective strand, just have access node technology when promptly having only defective strand to be cut off.Cocoon cooking in this technology, beating, automatic shaking automatically, automatically add thread, twist with the fingers sheath, access node (manually or automatically), reeling is traditional silk reeling technology, innovative point of the present invention is to have adopted the Photoelectric Detection control process between sth. made by twisting sheath operation and coiling operation, and the Photoelectric Detection control process adopts electronic technology (Photoelectric Detection controller) to detect and control as strand thickness, rough class exactly.Described Photoelectric Detection controller by center processor 4, detect mouthfuls 9, stop or device 5, cutter 8, tensioner 10, add thread device 18 and form, various piece is connected by transmission cable 3, wherein radiated element and receiving element 16 are installed in detection mouthful 9 port both sides, power supply is powered to radiated element by center processor 4, the strand of radiated element emission infrared light irradiation by detecting mouthful, the light that receiving element is crossed strand with transmission is converted into electric current and sends back center processor 4; When accept electric current less than or during greater than some set-points; electric current will be amplified to send to respectively and stop or device 5 by center processor 4; cutter 8; tensioner 10; add thread device 18; described stopping or device 5; cutter 8; tensioner 10; add thread device 18 respectively by coil 13; spring 15; movable iron piece 14 is formed; coil 13 in them obtains amplified current charging back and produces magnetic force adsorpting iron plate 14; iron plate 14 drives stopping of reeling machine respectively or installs 19; the cutting knife that is connected with iron plate in the cutter; the clip that is connected with iron plate in the tensioner; reeling machine add thread device 12, realize that the reeling machine filature stops; strand cuts off; strand tension force; strand adds the thread process.Cutter is taked in the cut-out of strand in this silk reeling technology; can cancel manually-operated; efficient improves; reduce manpower; above-mentioned stops or device 5; cutter 8; tensioner 10 and add the correct position that thread device 18 can be installed in reeling machine according to actual conditions; stop or device 5 and center processor 4 can be installed in stopping of reeling machine or install 19 bottoms; detecting mouthfuls 9 can be installed on coiler device 6 and the reeling machine between the boot pulley 2; the convenient strand that detects; cutter 8 can installation and measuring mouth 9 the top; tensioner 10 can be installed in the below of detecting mouth 9; conveniently clamp the strand of cut-out; for end feeding is got ready; adding thread device 18 can be installed in and add on the thread device 12; stop or install 19 and add thread device 12 and be the original device of traditional reeling machine, the cutting knife that is connected with iron plate in the cutter; the clip that is connected with iron plate in the tensioner all is the sell goods on the existing market, and detecting a mouthful middle part is breach.The method of described Photoelectric Detection control is: strand specification and quality requirement according to producing are provided with fixing current parameters standard as a comparison on center processor; Detecting one group of infrared light emission of mouthful 9 configurations and receiving device (infrared light transmitting tube and infrared light adopter), this infrared light emission and receiving device 16 can adopt the sell goods on the existing market, and receiving device has the function that light is converted to electric current.When at the uniform velocity passing through to detect mouth through the strand after twisting with the fingers the sheath operation, what of luminous flux are the size of thick, the thin and rough class of strand directly influence, emission and the difference of accepting luminous flux, be converted to the difference of transient current, by the comparison and the judgement of computing circuit in the center processor, launched and the difference of the electric current that receives; When the difference of emission and the electric current that receives during less than preset parameters (this moment, strand was qualified strand), the transient current in its circuit will not be exaggerated, center processor continue to return detect electric current cycle calculations relatively; When the difference of emission and the electric current that receives during greater than preset parameters (this moment, strand was defective strand), the transient current in its circuit will be exaggerated to export to respectively and stop or device 5, cutter 8, tensioner 10, add thread device 18; Stop or device 5, cutter 8, tensioner 10, add thread device 18 and receive amplified current after, coil 13 chargings to control loop, the magnetic force adsorpting iron plate 14 that coil 13 produces produces displacement, at this moment, iron plate 14 drive respectively stop or install 19 the brake, drive the strand cutting knife and cut off strand, finish the process of removing defective strand; Drive clip and clamp strand, make things convenient for access node to reset, drive and add thread device 18 and send and add the thread signal, strand is added silk.Center processor 4 is existing " electronics is rough clearly " circuit.Also available iron plate drive stop or device, strand cutting knife, clip, add that the thread device realizes that the reeling machine filature stops, strand cut-out, strand tension force, strand add thread technology, be about to all center processors, detect mouthful, stop or device, cutter, tensioner, add the synthetic controller of thread device, realize first displacement of iron plate move drive stop or install brake stop or, second displacement moving belt movable wire bar cutting knife cuts off strand, finishes the process of removing defective strand; The 3rd displacement moved and driven clip and live strand, makes things convenient for access node to reset, and the 4th displacement moved to drive and added the thread device and send and add the thread signal, and this adds the thread signal makes and add the thread device and finish the silk process of adding.Computing circuit in center processor 4 and the center processor 4 can adopt existing " electronics is rough clearly " circuit, and it has the function that current ratio is amplified.
Claims (6)
1. filature process with infrared photoelectric detection and control, it is characterized in that: this technology is carried out as follows: cocoon cooking-beating automatically-shaking automatically-add automatically thread-sth. made by twisting sheath-Photoelectric Detection control-access node-coiling; Described Photoelectric Detection control process is by detection and the control of Photoelectric Detection controller as strand thickness, rough class, the Photoelectric Detection controller comprises center processor, detect mouthful, stop or device, add the thread device, various piece is connected by transmission cable, wherein infrared light radiated element and receiving element are installed in detection mouthful port both sides, power supply is powered to radiated element by center processor, the strand of radiated element emission infrared light irradiation by detecting mouthful, the light that receiving element is crossed strand with transmission is converted into electric current and sends back center processor; When accepting electric current less than some set-points, send to after electric current will be amplified by center processor and stop or device, drive relevant device and realize the filature stopped process; When accepting electric current, send to after electric current will be amplified by center processor to add and drive relevant device behind the thread device and realize that strand adds the thread process greater than some set-points.
2. a kind of filature process with infrared photoelectric detection and control according to claim 1, it is characterized in that: described Photoelectric Detection controller also comprises cutter, tensioner, and cutter, tensioner are accepted to drive relevant device behind the amplified current of center processor and realized that strand cuts off, strand tension force technology.
3. a kind of filature process with infrared photoelectric detection and control according to claim 2, it is characterized in that: describedly stop or device, add the thread device and form by coil, spring, movable iron piece respectively, coil in them obtains amplified current charging back and produces the magnetic force adsorpting iron plate, iron plate drives stopping of reeling machine respectively or the cutting knife that installs, is connected, the clip that is connected with iron plate in the tensioner, reeling machine with iron plate in the cutter add the thread device, realize that the reeling machine filature stops, strand cut-out, strand tension force, strand add thread technology; Described cutter, tensioner are made up of coil, spring, movable iron piece respectively; coil in them obtains amplified current charging back and produces the magnetic force adsorpting iron plate; iron plate drives stopping of reeling machine respectively or the cutting knife that installs, is connected, the clip that is connected with iron plate in the tensioner, reeling machine with iron plate in the cutter add the thread device, realize that the reeling machine filature stops, strand cut-out, strand tension force, strand add thread technology.
4. a kind of filature process with infrared photoelectric detection and control according to claim 3 is characterized in that: the method for described Photoelectric Detection control is:
A, according to strand specification and the quality requirement produced, fixing current parameters standard as a comparison is set on center processor;
B, detecting one group of infrared light emission of mouthful configuration and receiving device, when strand at the uniform velocity passes through to detect mouth, what of luminous flux are the size of thick, the thin and rough class of strand directly influence, emission and the difference of accepting luminous flux, be converted to the difference of transient current, by the comparison and the judgement of computing circuit, launched and the difference of the electric current that receives;
C, when the difference of emission and the electric current that receives during less than preset parameters, the transient current in its circuit will not be exaggerated, center processor continue to return detect electric current cycle calculations relatively; When the difference of emission and the electric current that receives during greater than preset parameters, the transient current in its circuit will be amplified to output to stopping or device, cutter, tensioner, adding the thread device;
D, stop or device, cutter, tensioner, add the thread device and receive amplified current after, to the coil charges of control loop, the magnetic force adsorpting iron plate that coil produces produces displacement, drive stop or install brake stop or, drive the strand cutting knife and cut off strand, finish the process of removing defective strand; Drive clip and clamp strand, make things convenient for access node to reset; Drive is added the thread device and is sent and add the thread signal.
5. according to claim 1 or 2 or 4 described a kind of filature process with infrared photoelectric detection and control, it is characterized in that: center processor is existing " electronics is rough clearly " circuit.
6. a kind of filature process with infrared photoelectric detection and control according to claim 4 is characterized in that: computing circuit adopts the clear rough circuit of existing electronics.
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| CN103132152A (en) * | 2011-11-29 | 2013-06-05 | 江苏华佳丝绸有限公司 | Transporting device for reel-manufacture composite filaments |
| CN102608035A (en) * | 2012-03-19 | 2012-07-25 | 柳州市自动化科学研究所 | Method and device for detecting quality of monofilament |
| CN105926048B (en) * | 2016-05-18 | 2018-06-05 | 江苏锡沂高新区科技发展有限公司 | A kind of reeling machine of temperature automatic control |
| CN106435752A (en) * | 2016-12-08 | 2017-02-22 | 广西凯喜雅丝绸有限公司 | Silk reeling machine control method |
| CN106435751A (en) * | 2016-12-08 | 2017-02-22 | 广西凯喜雅丝绸有限公司 | Silk reeling machine control system |
| CN106480512A (en) * | 2016-12-08 | 2017-03-08 | 广西凯喜雅丝绸有限公司 | Reeling machine control device |
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