CN100460373C - Method for extracting and rectifying separation of benzene - Google Patents
Method for extracting and rectifying separation of benzene Download PDFInfo
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Abstract
一种萃取精馏分离苯的方法,包括将含有烯烃和苯的烃类混合物引入萃取精馏塔的中部,与从萃取精馏塔上部引入的萃取溶剂接触进行萃取精馏,萃取精馏塔塔底排出的含苯的萃取溶剂进入溶剂回收塔分离苯和萃取溶剂,塔顶物流经冷却后排出体系;将溶剂回收塔塔顶排出的苯馏分冷凝后通入白土塔精制,然后再送入苯闪蒸罐闪蒸,溶剂回收塔底排出的萃取溶剂的一部分进入苯闪蒸罐再沸器作为再沸器的热源后,再与另一部分萃取溶剂混合后返回萃取精馏塔循环使用,将苯闪蒸罐顶部排出的物流冷凝后作为苯产品,罐底组分排出体系。该法适用于从含少量烯烃的烃类原料中分离苯,可以增加白土塔操作的稳定性,并且基本不增加过程能耗。A method for extracting and rectifying the separation of benzene, comprising introducing a hydrocarbon mixture containing olefins and benzene into the middle of an extractive distillation tower, contacting with an extraction solvent introduced from the upper part of the extractive distillation tower to carry out extractive rectification, and extracting and rectifying the tower The benzene-containing extraction solvent discharged from the bottom enters the solvent recovery tower to separate benzene and extraction solvent, and the overhead stream is discharged from the system after being cooled; the benzene fraction discharged from the top of the solvent recovery tower is condensed and then passed into the clay tower for refining, and then sent to the benzene flash Steam tank flash evaporation, a part of the extraction solvent discharged from the bottom of the solvent recovery tower enters the benzene flash tank reboiler as a heat source for the reboiler, and then mixes with another part of the extraction solvent and returns to the extractive distillation tower for recycling. The stream discharged from the top of the steamer is condensed and used as benzene product, and the components at the bottom of the tank are discharged from the system. The method is suitable for separating benzene from hydrocarbon raw materials containing a small amount of olefins, can increase the stability of the clay tower operation, and basically does not increase the energy consumption of the process.
Description
技术领域 technical field
本发明为一种萃取精馏分离苯的方法,具体地说,是一种从含烯烃的烃类混合物中萃取精馏分离苯的方法。The invention relates to a method for extracting and rectifying the separation of benzene, specifically, a method for extracting and rectifying the separation of benzene from hydrocarbon mixtures containing olefins.
背景技术 Background technique
从重整生成油和裂解加氢汽油中分离苯的方法主要有两类。一类是液-液萃取法,另一类是萃取精馏法。液-液萃取法目前多使用含水环丁砜作为萃取溶剂,其缺点是不适用于高芳烃含量的原料,且萃取分离出的苯因含水而影响其冰点,需在白土塔后设置复杂且塔板数较多的苯塔,在苯塔塔顶分离出水,侧线得到纯苯,少量的重质杂质从塔底排出。这种萃取分离苯的过程较为复杂,设备和操作费用均较高。特别是在催化重整领域,由于萃取原料中苯的含量较低,采用含水的环丁砜溶剂,因为其溶解能力太小而不适用。与液-液抽提法相比,萃取精馏法则具有流程和操作简单、设备投资低、能耗低等优点。因此,原料中芳烃含量较多的情况下利用萃取精馏分离纯苯更具有优势。There are two main methods for separating benzene from reformed oil and pyrolysis hydrogenated gasoline. One is liquid-liquid extraction, and the other is extractive distillation. The liquid-liquid extraction method currently uses water-containing sulfolane as the extraction solvent. Its disadvantage is that it is not suitable for raw materials with high aromatic content, and the benzene separated by extraction will affect its freezing point due to water content. More benzene towers, water is separated at the top of the benzene tower, pure benzene is obtained from the side line, and a small amount of heavy impurities are discharged from the bottom of the tower. The process of extracting and separating benzene is relatively complicated, and the equipment and operating costs are relatively high. Especially in the field of catalytic reforming, due to the low content of benzene in the extraction raw material, the use of aqueous sulfolane solvent is not suitable because its dissolving power is too small. Compared with the liquid-liquid extraction method, the extractive distillation method has the advantages of simple process and operation, low equipment investment, and low energy consumption. Therefore, it is more advantageous to use extractive distillation to separate pure benzene when the content of aromatics in the raw material is high.
现有的萃取精馏分离苯的方法大多为萃取精馏-溶剂回收-产品精制的流程,从溶剂回收塔顶得到的苯馏分经过白土脱除微量的烯烃后直接作为苯产品,选用的萃取溶剂主要有N-甲基吡咯烷酮(NMP)、N-甲酰基吗啉(NFM)或环丁砜。这种方法存在的问题是处理烯烃含量较高的原料时,如连续重整生成油,得到的苯产品质量不稳定。萃取精馏原料中含有的烯烃较烷烃更难与芳烃分离,特别是环烯烃、二烯烃及三烯烃,如环戊二烯,环己二烯等,这类烯烃沸点与苯接近,结构与苯近似,在萃取精馏过程中往往会进入苯产品,影响苯产品的酸洗色数,因此需要频繁更换白土。国家优级品纯苯质量标准中规定苯的酸洗色数不大于1,而纯苯中含微量烯烃就会造成酸洗色数大于1。当含有微量烯烃的粗苯通过白土时,在白土酸性中心作用下小分子的烯烃聚合为大分子的重质烯烃。这种重质烯烃可能是两个烯烃分子或三个烯烃分子甚至多个分子构成,它们的组分繁多而且每一种组分含量很少,使得白土使用初期具有一定吸附能力,当上述重质烯烃被吸附在白土表面时,很快即达到吸附饱和,粗苯中的重质烯烃就会与苯一起流出,尽管其含量极少,但足以使苯产品的酸洗色数增加。Most of the existing extraction and rectification separation methods for benzene are extractive distillation-solvent recovery-product refining process. The benzene fraction obtained from the top of the solvent recovery tower is directly used as benzene product after removing trace olefins with clay. The selected extraction solvent Mainly N-methylpyrrolidone (NMP), N-formylmorpholine (NFM) or sulfolane. The problem with this method is that when dealing with raw materials with high olefin content, such as continuous reforming to produce oil, the quality of the obtained benzene product is unstable. The olefins contained in the extractive distillation feedstock are more difficult to separate from aromatics than alkanes, especially cycloolefins, diolefins and triolefins, such as cyclopentadiene, cyclohexadiene, etc. The boiling point of these olefins is close to that of benzene, and the structure is similar to that of benzene. Approximately, benzene products tend to enter in the process of extractive distillation, which affects the pickling color number of benzene products, so frequent replacement of clay is required. The national quality standard for high-grade pure benzene stipulates that the pickling color number of benzene is not greater than 1, but the trace amount of olefins in pure benzene will cause the pickling color number to be greater than 1. When the crude benzene containing a small amount of olefins passes through the clay, the small molecular olefins are polymerized into macromolecular heavy olefins under the action of the acidic center of the clay. This heavy olefin may be composed of two olefin molecules or three olefin molecules or even multiple molecules. Their components are numerous and the content of each component is very small, so that the clay has a certain adsorption capacity at the initial stage of use. When the above heavy olefins When olefins are adsorbed on the surface of clay, the adsorption saturation will be reached soon, and the heavy olefins in crude benzene will flow out together with benzene. Although the content is very small, it is enough to increase the acid washing color number of benzene products.
目前,乙烯裂解装置因为裂解汽油烯烃、杂质含量较高都有裂解汽油加氢装置,得到的裂解加氢汽油中烯烃含量非常低,通常不影响苯产品的质量,而重整装置因为整个流程的需要,并且在重整过程中只产生少量烯烃,往往只在重整前对原料进行加氢,所以重整汽油中含少量烯烃,而连续重整装置的重整汽油烯烃含量相对更高,特别是其中含有的C5~C7环烯烃对苯产品质量影响较大。At present, the ethylene cracking unit has a pyrolysis gasoline hydrogenation unit because of the high content of olefins and impurities in the pyrolysis gasoline. needs, and only a small amount of olefins are produced in the reforming process, and the raw material is often only hydrogenated before reforming, so the reformed gasoline contains a small amount of olefins, while the reformed gasoline of the continuous reforming unit has relatively higher olefins content, especially It is the C 5 -C 7 cycloalkenes contained therein that have a greater impact on the quality of benzene products.
CN1163879A提出了一种由重整汽油生产纯芳烃的方法,先将重整汽油选择性加氢,主要使原料中的烯烃、二烯烃和三烯烃选择性加氢,然后再对选择性加氢后的原料进行抽提蒸馏和/或液-液萃取,分离其中的芳烃和非芳烃。这种方法虽可有效去除原料中的烯烃,但也有可能将原料中的苯加氢成环己烷,从而降低苯收率。另外,在萃取精馏系统中增加加氢设备需要的投资很大,装置操作费用高,需要消耗氢气资源,所以此方法的实际应用受到限制。CN1163879A proposes a method for producing pure aromatics from reformed gasoline. First, the reformed gasoline is selectively hydrogenated, mainly olefins, diolefins and triolefins in the raw material are selectively hydrogenated, and then the selective hydrogenated Extractive distillation and/or liquid-liquid extraction of raw materials to separate aromatics and non-aromatics. Although this method can effectively remove olefins in the raw material, it is also possible to hydrogenate the benzene in the raw material to cyclohexane, thereby reducing the yield of benzene. In addition, adding hydrogenation equipment to the extractive distillation system requires a large investment, high device operating costs, and the need to consume hydrogen resources, so the practical application of this method is limited.
CN1393507A提出了一种抽提蒸馏分离芳烃的方法及使用的复合溶剂,复合溶剂包括主溶剂和助溶剂。该复合溶剂用于裂解加氢汽油抽提蒸馏回收苯时,可显著缓和溶剂回收操作条件,提高芳烃回收率,得到高质量的纯苯,但当原料是连续重整生成油时,苯产品的酸洗色数不合格,即使通过白土精制,当白土塔进料质量空速为0.5小时-1时,装置运转大约两周,苯产品酸洗色数就会大于3而不合格,需要更换白土,带来操作波动,增加了生产成本。CN1393507A proposes a method for extracting, distilling and separating aromatics and a composite solvent used. The composite solvent includes a main solvent and a co-solvent. When the composite solvent is used to extract and distill benzene from pyrolysis hydrogenated gasoline, it can significantly ease the operating conditions of solvent recovery, improve the recovery rate of aromatics, and obtain high-quality pure benzene. However, when the raw material is continuous reforming to produce oil, the benzene product The pickling color number is unqualified. Even if it is refined by clay, when the air velocity of the clay tower feed is 0.5 hours -1 , the device runs for about two weeks, and the pickling color number of the benzene product will be greater than 3 and unqualified, and the clay needs to be replaced , bringing operational fluctuations and increasing production costs.
发明内容 Contents of the invention
本发明的目的是提供一种从烯烃含量较高的烃类原料中萃取精馏分离苯的方法,该法分离得到的苯产品性质稳定,并且基本不增加萃取精馏过程的能耗。The object of the present invention is to provide a method for extracting and rectifying the separation of benzene from hydrocarbon raw materials with relatively high olefin content. The benzene product obtained by the method is stable in properties and basically does not increase the energy consumption of the extracting and rectifying process.
本发明提供的萃取精馏分离苯的方法,包括如下步骤:The method for extracting and rectifying separation of benzene provided by the invention comprises the following steps:
(1)将含有烯烃和苯的烃类混合物引入萃取精馏塔的中部,与从萃取精馏塔上部引入的萃取溶剂接触进行萃取精馏,萃取精馏塔塔底排出的含苯溶剂进入溶剂回收塔分离苯和萃取溶剂,塔顶物流经冷却后排出体系;(1) Introduce the hydrocarbon mixture containing olefins and benzene into the middle of the extractive distillation tower, contact with the extraction solvent introduced from the upper part of the extractive distillation tower to carry out extractive distillation, and the benzene-containing solvent discharged from the bottom of the extractive distillation tower enters the solvent The recovery tower separates benzene and extraction solvent, and the overhead stream is discharged from the system after being cooled;
(2)将溶剂回收塔塔顶排出的苯馏分冷凝后通入白土塔精制,然后再送入苯闪蒸罐闪蒸,溶剂回收塔底排出的萃取溶剂的一部分进入苯闪蒸罐再沸器作为再沸器的热源后,再与另一部分萃取溶剂混合后返回萃取精馏塔循环使用,(2) Pass the benzene fraction discharged from the top of the solvent recovery tower into the clay tower for refining after condensation, and then send it to the benzene flash tank for flash evaporation, and a part of the extraction solvent discharged from the bottom of the solvent recovery tower enters the benzene flash tank reboiler as After the heat source of the reboiler, it is mixed with another part of the extraction solvent and then returned to the extractive distillation tower for recycling.
(3)将苯闪蒸罐顶部排出的物流冷凝后作为苯产品,罐底组分排出体系。(3) The stream discharged from the top of the benzene flash tank is condensed as a benzene product, and the components at the bottom of the tank are discharged from the system.
本发明为提高苯产品质量的稳定性,保证苯产品具有合格的酸洗色数,将萃取精馏得到的苯馏分用白土精制后,再进行闪蒸,从而使苯馏分中含有的重质烯烃保留在闪蒸罐底,纯苯从闪蒸罐顶排出,而闪蒸罐加热所用热源由溶剂回收塔回收的萃取溶剂提供,也就是用体系内的热量进行苯馏分的闪蒸,整个过程能耗没有增加,只是增加了苯闪蒸罐。用该方法萃取精馏分离苯,可处理烯烃含量较高的萃取精馏原料,得到质量稳定的苯产品。In order to improve the stability of benzene product quality and ensure that the benzene product has a qualified pickling color number, the present invention refines the benzene fraction obtained by extraction and rectification with white clay, and then performs flash distillation, so that the heavy olefins contained in the benzene fraction Retained at the bottom of the flash tank, pure benzene is discharged from the top of the flash tank, and the heat source used for heating the flash tank is provided by the extraction solvent recovered from the solvent recovery tower, that is, the heat in the system is used to flash the benzene fraction. The whole process can The consumption has not increased, but the benzene flash tank has been increased. Using the method for extracting and rectifying to separate benzene can treat extracting and rectifying raw materials with high olefin content, and obtain benzene products with stable quality.
附图说明 Description of drawings
图1为本发明萃取精馏分离苯的流程示意图。Figure 1 is a schematic flow chart of the present invention for extracting and rectifying the separation of benzene.
具体实施方式 Detailed ways
本发明方法在萃取精馏系统中增加苯闪蒸罐,使经白土塔精制后的苯馏分中的重质烯烃与苯分离,从而得到性质稳定的苯产品。所述方法中使用萃取精馏系统内回收溶剂的余热为苯闪蒸罐再沸器提供热量,因此增加苯闪蒸操作基本不增加萃取精馏系统的能耗。In the method of the invention, a benzene flash tank is added in the extraction and rectification system to separate heavy olefins from benzene in the benzene fraction refined by a clay tower, thereby obtaining a benzene product with stable properties. In the method, the waste heat recovered from the solvent in the extractive distillation system is used to provide heat for the reboiler of the benzene flash tank, so increasing the benzene flash operation basically does not increase the energy consumption of the extractive distillation system.
为使苯闪蒸罐更有效地分离苯馏分中的烯烃,其压力优选控制为0.05~0.15MPa,罐顶温度优选75~95℃,罐底温度为80~120℃,回流比为0~0.5。苯闪蒸罐的理论塔板数为0~5,更优选2~5。In order to make the benzene flash tank more effectively separate the olefins in the benzene fraction, its pressure is preferably controlled at 0.05-0.15MPa, the tank top temperature is preferably 75-95°C, the tank bottom temperature is 80-120°C, and the reflux ratio is 0-0.5 . The theoretical plate number of the benzene flash tank is 0-5, more preferably 2-5.
本发明方法利用溶剂回收塔回收的溶剂热量提供苯闪蒸罐内苯馏分蒸发所需的热量,即利用回收溶剂与进入萃取精馏塔的溶剂的温度差产生的热量来使苯闪蒸罐内的苯馏分蒸发,其中的苯从罐顶蒸出,重质烯烃组分则留在苯闪蒸罐底,被定期排放。所述进入苯闪蒸罐再沸器的萃取溶剂与苯闪蒸罐的进料质量比为5~15:1,优选9~12:1。进入苯闪蒸罐再沸器的萃取溶剂占萃取溶剂总质量的25~100%,优选50~75%。The method of the present invention utilizes the solvent heat recovered by the solvent recovery tower to provide the heat required for the evaporation of the benzene fraction in the benzene flash tank, that is, utilizes the heat generated by the temperature difference between the recovered solvent and the solvent entering the extractive distillation tower to make the benzene flash tank The benzene fraction evaporates, and the benzene is distilled from the top of the tank, while the heavy olefin components remain at the bottom of the benzene flash tank and are discharged periodically. The mass ratio of the extraction solvent entering the benzene flash tank reboiler to the benzene flash tank is 5-15:1, preferably 9-12:1. The extraction solvent entering the reboiler of the benzene flash tank accounts for 25-100% of the total mass of the extraction solvent, preferably 50-75%.
本发明方法中萃取精馏塔的理论塔板数优选35~65,萃取溶剂入塔温度优选80~130℃,塔底温度为140~180℃,塔顶压力0.15~0.35MPa,溶剂比(溶剂与萃取精馏原料的质量比)为3.0~6.0,回流比(回流溶剂与塔顶馏出物料的质量比)为0.2~1.0。萃取精馏操作中塔顶排出的物料为非芳烃,非芳烃经冷凝后排出体系,萃取精馏塔底部流出物为含苯的萃取溶剂。In the inventive method, the number of theoretical plates of the extractive distillation tower is preferably 35~65, and the extraction solvent enters the tower temperature preferably 80~130 DEG C, and the temperature at the bottom of the tower is 140~180 DEG C, and the tower top pressure is 0.15~0.35MPa, and the solvent ratio (solvent The mass ratio to the extraction and rectification raw material) is 3.0-6.0, and the reflux ratio (the mass ratio of the reflux solvent to the overhead distillate material) is 0.2-1.0. The material discharged from the top of the extractive distillation operation is non-aromatic hydrocarbons, and the non-aromatic hydrocarbons are discharged from the system after condensation, and the bottom effluent of the extractive distillation column is an extraction solvent containing benzene.
所述含苯的萃取溶剂在溶剂回收塔中分离,苯馏分由塔顶排出,萃取溶剂由塔底排出,一部进入苯闪蒸罐底的再沸器为其提供热源,另一部分与进入苯闪蒸罐再沸器的溶剂混合后再循环回萃取精馏塔重新利用。所述溶剂回收塔在减压下操作,适宜的塔顶控制压力为0.035~0.05MPa,塔顶温度为50~70℃,塔底温度为160~185℃,回流比为0.4~1.0,理论塔板数优选8~28。The benzene-containing extraction solvent is separated in the solvent recovery tower, the benzene fraction is discharged from the top of the tower, and the extraction solvent is discharged from the bottom of the tower. One part enters the reboiler at the bottom of the benzene flash tank to provide a heat source for it, and the other part enters the benzene The solvent in the flash tank reboiler is mixed and then recycled back to the extractive distillation column for reuse. The solvent recovery tower is operated under reduced pressure. The suitable control pressure at the top of the tower is 0.035-0.05MPa, the temperature at the top of the tower is 50-70°C, the temperature at the bottom of the tower is 160-185°C, and the reflux ratio is 0.4-1.0. The number of plates is preferably 8-28.
所述方法中,白土塔用来将从溶剂回收塔顶得到的含有少量烯烃的苯馏分精制,以吸附其中的烯烃,当萃取精馏原料中含有的烯烃较多时,用本发明方法将经白土吸附后的苯馏分进行闪蒸,除去其中的重质烯烃,从而使白土的使用寿命增加。所述白土塔在加压下操作,适宜的压力为0.5~1.8MPa、温度为120~180℃、苯馏分通过的质量空速优选0.05~1.0小时-1。In the method, the clay tower is used to refine the benzene fraction containing a small amount of olefins obtained from the top of the solvent recovery tower to absorb the olefins therein. The adsorbed benzene fraction is flashed to remove the heavy olefins, thus increasing the service life of the clay. The clay tower is operated under pressure, the suitable pressure is 0.5-1.8MPa, the temperature is 120-180°C, and the mass space velocity of the benzene fraction is preferably 0.05-1.0h- 1 .
本发明方法所述烃类混合物主要为催化重整汽油或热裂解加氢汽油,其中主要含有苯和C5~C7的烷烃以及少量的烯烃和环烷烃。所述烃类混合物中烯烃含量为1.0~8.0质量%,苯含量为15~90质量%。The hydrocarbon mixture described in the method of the present invention is mainly catalytically reformed gasoline or pyrolysis hydrogenated gasoline, which mainly contains benzene, C5 - C7 alkanes and a small amount of olefins and cycloalkanes. The olefin content in the hydrocarbon mixture is 1.0-8.0% by mass, and the benzene content is 15-90% by mass.
所述的萃取溶剂选自砜类、甘醇类或含7~8个碳原子的吗啉类化合物,优选环丁砜、四甘醇、五甘醇、N-甲酰基吗啉或它们的混合物,更优选环丁砜。The extraction solvent is selected from sulfones, glycols or morpholine compounds containing 7 to 8 carbon atoms, preferably sulfolane, tetraethylene glycol, pentaethylene glycol, N-formyl morpholine or mixtures thereof, more Sulfolane is preferred.
下面通过图1详细说明本发明。图1中,含苯和少量烯烃的烃类混合物由管线1进入换热器101,与萃取溶剂换热后经管线2从中部进入萃取精馏塔103。萃取溶剂由管线18从上部进入萃取精馏塔103。经过萃取精馏,非芳烃组分从萃取精馏塔顶排出,经管线3进入回流罐104,一部分回流入萃取精馏塔,另一部分由管线4排出体系。萃取精馏塔底含苯的萃取溶剂从塔底排出,经管线5进入溶剂回收塔105中部,经减压蒸馏,苯馏分从溶剂回收塔顶排出,经管线6进入回流罐106,经管线7在加热器107加热后由管线8进入白土塔108,苯馏分在白土塔中精制后由管线9进入苯闪蒸罐109,罐顶得到的苯经管线10进入回流罐111,再由管线11排出系统。溶剂回收塔底得到的萃取溶剂经管线12后分为两股,一股通过管线13由调节阀113控制进入苯闪蒸罐109的再沸器110作为加热苯馏分的热源,然后再经管线15与由管线14分出的另一股萃取溶剂混合后进入管线16,再进入换热器101与烃类混合物换热,经管线17进入溶剂水冷器102调温后,再由管线18进入萃取精馏塔上部循环利用。苯闪蒸罐109的液位控制器112根据罐内的液位高度控制调节阀113的开度,从而控制通过苯闪蒸罐再沸器的溶剂量,即控制加热量。在实际操作中,还包括溶剂再生部分,图1中未标出。The present invention will be described in detail below with reference to FIG. 1 . In Fig. 1, the hydrocarbon mixture containing benzene and a small amount of olefins enters the heat exchanger 101 from the pipeline 1, and enters the extractive distillation column 103 from the middle through the pipeline 2 after exchanging heat with the extraction solvent. The extraction solvent enters the extractive distillation column 103 from the upper part through the pipeline 18 . After extractive distillation, the non-aromatic components are discharged from the top of the extractive distillation tower, and enter the reflux tank 104 through the pipeline 3, part of which flows back into the extractive distillation tower, and the other part is discharged from the system through the pipeline 4. The extraction solvent containing benzene at the bottom of the extractive distillation tower is discharged from the bottom of the tower, enters the middle part of the solvent recovery tower 105 through the pipeline 5, and is distilled under reduced pressure. After being heated by the heater 107, it enters the clay tower 108 through the pipeline 8, and the benzene fraction enters the benzene flash tank 109 through the pipeline 9 after being refined in the clay tower. system. The extraction solvent obtained at the bottom of the solvent recovery tower is divided into two streams through the pipeline 12, and one stream is controlled by the regulating valve 113 through the pipeline 13 and enters the reboiler 110 of the benzene flash tank 109 as a heat source for heating the benzene fraction, and then passes through the pipeline 15 It is mixed with another extraction solvent separated from the pipeline 14 and then enters the pipeline 16, then enters the heat exchanger 101 to exchange heat with the hydrocarbon mixture, enters the solvent water cooler 102 through the pipeline 17 for temperature adjustment, and then enters the extraction essence through the pipeline 18. The upper part of the distillation tower is recycled. The liquid level controller 112 of the benzene flash tank 109 controls the opening of the regulating valve 113 according to the liquid level in the tank, thereby controlling the amount of solvent passing through the reboiler of the benzene flash tank, that is, controlling the heating amount. In actual operation, the solvent regeneration part is also included, which is not marked in Fig. 1 .
下面通过实例进一步详细说明本发明,但本发明并不限于此。The present invention will be further described in detail below by examples, but the present invention is not limited thereto.
实例1Example 1
按图1的流程,以重整汽油的C6馏分为原料,萃取精馏分离纯苯,以环丁砜为萃取溶剂。萃取精馏过程中原料的组成及流量见表1,主要操作条件见表2,溶剂的循环流量及换热温度见表3,萃取精馏分离结果见表4,经闪蒸精制后得到的苯产品酸洗色数见表5,所述酸洗色数由GB/T2012法测定。According to the flow chart in Figure 1, the C6 fraction of reformed gasoline is used as the raw material, and pure benzene is separated by extraction and rectification, and sulfolane is used as the extraction solvent. The composition and flow rate of raw materials in the extractive distillation process are shown in Table 1, the main operating conditions are shown in Table 2, the circulation flow rate and heat exchange temperature of the solvent are shown in Table 3, and the separation results of extractive distillation are shown in Table 4. The pickling color number of the product is shown in Table 5, and the pickling color number is determined by the GB/T2012 method.
对比例comparative example
按实例1的方法分离芳烃,不同的是萃取精馏体系中不设苯闪蒸罐,从溶剂回收塔得到的萃取溶剂直接与萃取精馏塔进料换热,操作条件见表2,溶剂的循环流量及换热温度见表3,萃取精馏分离结果见表4,经过白土精制后的苯产品的酸洗色数见表5。Separation of aromatics by the method of Example 1, the difference is that no benzene flash tank is established in the extractive distillation system, the extraction solvent obtained from the solvent recovery tower directly exchanges heat with the extractive distillation column feed, the operating conditions are shown in Table 2, the solvent content The circulation flow rate and heat exchange temperature are shown in Table 3, the separation results of extraction and rectification are shown in Table 4, and the pickling color number of the benzene product refined with white clay is shown in Table 5.
由表3可知,对比例中为了调整回收后溶剂进入萃取蒸馏塔的温度,将管线17中135℃的热溶剂用水冷器冷却至105℃,其间能耗损失巨大。而本发明实例1中增加苯闪蒸操作后充分利用了回收溶剂调整后的余热,将其用于苯闪蒸操作的热量供给,使在溶剂水冷器前后的温差只有12℃。表4全流程能耗表明本发明方法增加的苯闪蒸操作基本没有增加装置运转的总能耗。It can be seen from Table 3 that in the comparative example, in order to adjust the temperature at which the recovered solvent enters the extractive distillation tower, the hot solvent in line 17 at 135° C. was cooled to 105° C. with a water cooler, during which a huge energy loss was incurred. However, in Example 1 of the present invention, after the benzene flash operation is added, the waste heat recovered from the solvent adjustment is fully utilized, and it is used for the heat supply of the benzene flash operation, so that the temperature difference between the front and rear of the solvent water cooler is only 12°C. The energy consumption of the whole process in Table 4 shows that the increased benzene flashing operation of the method of the present invention basically does not increase the total energy consumption of the device operation.
表5数据表明,采用本发明流程得到的苯的酸洗色数合格,且经过长时期运转仍较稳定,因而增加了白土的使用寿命,减少了频繁切换白土带来的成本增加和操作波动。而没有苯闪蒸操作的对比例在萃取精馏装置运转时间很短后得到的苯的酸洗色数即不合格,需要更换白土。The data in Table 5 shows that the pickling color number of benzene obtained by the process of the present invention is qualified, and it is still relatively stable after a long period of operation, thereby increasing the service life of the clay and reducing the cost increase and operational fluctuations caused by frequent switching of the clay. However, in the comparative example without benzene flashing operation, the pickling color number of benzene obtained after the extraction and rectification device operated for a short time was unqualified, and the white clay needed to be replaced.
实例2~3Example 2~3
按图1流程,取溶剂回收塔顶得到的苯馏分为原料,考察闪蒸罐顶理论塔板数对萃取分离结果的影响,所述苯馏分的组成见表6、白土塔和闪蒸罐的操作条件见表7、分离结果见表8。According to the flow chart of Fig. 1, the benzene cut that the solvent recovery tower top obtains is taken as raw material, and the influence of the number of theoretical plates on the top of the flash tank on the extraction and separation results is investigated. The composition of the benzene cut is shown in Table 6, the composition of the clay tower and the flash tank The operating conditions are shown in Table 7, and the separation results are shown in Table 8.
由表8数据可知,当闪蒸罐顶理论塔板数为0或5时,均可得到酸洗色数合格的苯产品,但理论塔板数为0时的苯收率偏低。From the data in Table 8, it can be seen that when the number of theoretical plates on the top of the flash tank is 0 or 5, the benzene product with qualified pickling color number can be obtained, but the yield of benzene is low when the number of theoretical plates is 0.
表1Table 1
表2Table 2
表3table 3
表4Table 4
总热量消耗指萃取精馏、苯精制热量之和。Total heat consumption refers to the sum of extractive distillation and benzene refining heat.
表5table 5
表6Table 6
表7Table 7
表8Table 8
Claims (8)
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| CN103566620B (en) * | 2013-10-30 | 2015-06-24 | 天津市化工设计院 | Device and method for recycling light components by utilizing flash tank |
| CN111978143B (en) * | 2019-05-23 | 2023-05-05 | 中国石油化工股份有限公司 | Composite solvent for separating aromatic hydrocarbon by extractive distillation and application thereof |
| CN112209799A (en) * | 2020-10-14 | 2021-01-12 | 潍坊弘润石化科技有限公司 | Benzene-containing wastewater recycling technology |
| CN113713427A (en) * | 2021-07-28 | 2021-11-30 | 常州大学 | Method for extracting and separating aromatic hydrocarbon from alkane |
| CN116086237B (en) * | 2022-09-23 | 2025-12-26 | 中国石油化工股份有限公司 | Online backflushing method for tube blockage in U-type heat exchangers in chemical production plants |
| CN117486295A (en) * | 2023-12-27 | 2024-02-02 | 大连福佳·大化石油化工有限公司 | Benzene tower benzene-containing sewage recovery system and its recovery method |
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| CN1260340A (en) * | 1999-06-11 | 2000-07-19 | 中国石油化工集团公司 | Method for separating arene by using extraction and rectification |
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| WO1994009878A1 (en) * | 1992-10-28 | 1994-05-11 | Chevron Chemical Company | High purity benzene production using extractive distillation |
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| WO2026003381A1 (en) * | 2024-06-28 | 2026-01-02 | Sabic Global Technologies B.V. | Systems and methods for regenerating extractive distillation solvent with enhanced enthalpy |
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