Utilize the TDI byproduct hydrogen chloride gas to prepare the method and the device thereof of hydrochloric acid
Technical field
The present invention relates to a kind of processing method and device thereof that utilizes chemical industry waste gas to prepare industrial chemicals of technical field of chemistry, the especially a kind of TDI of utilization byproduct hydrogen chloride gas prepares the processing method and the device thereof of hydrochloric acid.
Background technology
Along with the growing and continuous progress in science and technology of chemical industry, the comprehensive development and utilization that chemical industry is produced waste gas is also more and more important.In known technology, the industrialized producing technology of TDI (tolylene diisocyanate) mainly is divided into nitrated, the hydrogenation of toluene, operation such as photochemical, in the photochemical operation of TDI production process, can constantly isolate a large amount of byproduct hydrogen chloride gas, usually can cause pollution after the discharging, waste resource again environment.And at present at chemical field, preparing hydrochloric acid by hydrogen chloride gas is the processing method that adopts falling liquid film graphite to absorb mostly, and it mainly is to be used for chlorine industry.But because the byproduct hydrogen chloride gas flow rate fluctuation that is produced in the TDI production process is big, unstable, as the processing method that adopts falling liquid film graphite to absorb, easily cause the fluctuation of service of falling-film absorber, accident is emitted in easier generation spray, and then influence the normal operation of host system, and the assimilation effect of hydrogen chloride gas is poor, and prepared hydrochloric acid product concentration is low.
Summary of the invention
In order to overcome the deficiency of prior art, effectively solve the recycling problem of TDI byproduct hydrogen chloride gas, the invention provides a kind of new TDI byproduct hydrogen chloride gas that utilizes and prepare the processing method of hydrochloric acid, its processing method is simple and easy, stable, to the hydrogen chloride gas good absorbing effect, obtained hydrochloric acid product concentration height, quality are good, thereby avoid the hydrogen chloride gas discharging to cause environmental pollution, can make full use of resource, reduce the waste of resource.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of TDI of utilization byproduct hydrogen chloride gas prepares the processing method of hydrochloric acid, its design adopts two-stage absorption tower with process water absorbing hydrogen chloride gas, and constitutes circulation loop by absorption tower, recirculation cooler, salt acid circulating pump and carry out hydrochloric acid and circulate in a large number and absorb the processing method and the device thereof of enrichment, a small amount of extraction salt acid product.
The present invention utilizes the TDI byproduct hydrogen chloride gas to prepare the device of hydrochloric acid, it is that employing top is that bubble-plate column, bottom are that packing tower two portions are organized the two-stage absorption tower that is linked to be, on the bubble-plate column top on absorption tower and packing tower top respectively load process water inject pipeline, the bottom on absorption tower is fitted with the salt acid circulating pump, the salt acid circulating pump connects recirculation cooler, circulation loop is formed on the packing tower top that recirculation cooler is connected to the absorption tower, and bottom the absorption tower, being fitted with the finished product water cooler, the finished product water cooler connects the hydrochloric acid finished product storage tank.
The processing method that the present invention utilizes the TDI byproduct hydrogen chloride gas to prepare hydrochloric acid is:
A, will enter the absorption tower by the side mouth of tower bottom from the hydrogen chloride gas of TDI production system, simultaneously inject an amount of water respectively, carry out blended absorbent entering into the hydrogen chloride gas that rises in bubble-plate column and the packing tower on the bubble-plate column top and the packing tower top on absorption tower.
B, connect recirculation cooler to the packing tower top on absorption tower at absorption tower tower bottom load salt acid circulating pump and enter the absorption tower, make the hydrochloric acid of blended absorbent form circulation loop, carry out blended absorbent at the packing layer of packing tower and the hydrogen chloride gas of rising, the bubble-plate column that still unabsorbed hydrogen chloride gas rises to top, absorption tower carries out the secondary absorption.
C, inject the absorption tower service discharge by control and control liquid level at the bottom of the tower on absorption tower, hydrochloric acid on the absorption tower absorbs enrichment by constantly circulating, after concentration of hydrochloric acid reaches the setting index, beginning is by absorption tower bottom extraction hydrochloric acid, the hydrochloric acid of extraction enters the hydrochloric acid finished product storage tank after the cooling of finished product water cooler, be the salt acid product.
The inside, hydrogen chloride gas absorption tower of processing method of the present invention is positive pressure, thereby has prolonged hydrogen chloride gas at the intravital abundant soak time of tower, and most hydrogen chloride gas just is absorbed in packing tower, and surplus is all absorbed at bubble-plate column.
Adopt above-mentioned processing method because the present invention designs, effectively solved the recycling problem of TDI byproduct hydrogen chloride gas, and through the suitability for industrialized production trial run, the present invention has following characteristics: 1, processing method is simple, easy operation control is stable; 2, device structure is reasonable, invest little, instant effect; 3, adopt two-stage to absorb the absorption tower of handling, the TDI byproduct hydrogen chloride gas is absorbed cmpletely, can not cause exhaust emission, effectively protected environment, made full use of resource again; 4, adopt a large amount of circulations to absorb the processing method of enrichments, a small amount of extraction, institute's hydrochloric acid product concentration height, quality of making of reclaiming is good, can guarantee that the concentration of hydrochloric acid for preparing reaches commodity concentrated hydrochloric acid specification of quality.The present invention is applicable to the comprehensive development and utilization of byproduct hydrogen chloride gas in the various TDI manufacturing enterprise, and prepared hydrochloric acid is again broad-spectrum industrial chemicals.
Description of drawings
Below in conjunction with drawings and Examples the present invention is described in further detail.
Accompanying drawing 1 is a process flow diagram of the present invention.
Each label is in the accompanying drawing: 1, absorption tower (1-1, bubble-plate column, 1-2, packing tower), 2, by-pass valve control, 3 recirculation coolers, 4, recycle pump, 5, the finished product water cooler, 6, the process water injection tube, 7, the finished product storage tank.
Embodiment
The present invention adopts the two-stage absorption tower to absorb the TDI byproduct hydrogen chloride gas with process water, and connects and composes circulation loop by absorption tower, recirculation cooler, salt acid circulating pump and hydrochloric acid is circulated in a large number absorb the processing method and the device thereof of enrichment, a small amount of extraction salt acid product.
Embodiment as shown in Figure 1, the device that the present invention utilizes the TDI byproduct hydrogen chloride gas to prepare hydrochloric acid comprises: absorption tower 1, recirculation cooler 3, recycle pump 4, process water injection tube 6, finished product water cooler 5, finished product storage tank 7, absorption tower 1 is that top is bubble-plate column 1-1, the bottom is the two-stage absorption tower of packing tower 1-2, on the absorption tower 1 bubble-plate column top and the load of packing tower top process water injection tube 6, the bottom load salt acid circulating pump 4 on absorption tower 1, salt acid circulating pump 4 connects recirculation cooler 3, recirculation cooler 3 returns the packing tower top that is connected to the absorption tower and forms circulation loop, and on the absorption tower 1 bottom is fitted with finished product water cooler 5, finished product water cooler 5 connects hydrochloric acid finished product storage tanks 7.
The present invention utilizes the TDI byproduct hydrogen chloride gas to prepare the concrete industrialized producing technology embodiment of hydrochloric acid:
By-pass valve control 2 on a, the byproduct hydrogen chloride gas pipeline that will produce from the TDI production system be opened, hydrogen chloride gas enters absorption tower 1 by the side mouth of tower bottom, simultaneously 1 bubble-plate column top and packing tower top spray respectively and inject an amount of water on the absorption tower, carry out blended absorbent with entering into the hydrogen chloride gas water that packing tower rises to the bubble-plate column.
B, 1 bottom, absorption tower connection salt acid circulating pump 4, recirculation cooler 3 are back to the hydrochloric acid circulation loop at the packing tower top on absorption tower, the hydrochloric acid that makes blended absorbent in packing tower again with the hydrogen chloride gas that the rises absorption enrichment that circulates, at 68~78 ℃, the bubble-plate column that still unabsorbed hydrogen chloride gas rises to top, absorption tower all absorbs the heat exchange effect of control salt acid cooler with control absorption tower outlet at bottom hydrochloric acid temperature.
C, inject the absorption tower service discharge by control and control liquid level at the bottom of the tower on absorption tower, hydrochloric acid on the absorption tower absorbs enrichment by constantly circulating, after concentration of hydrochloric acid reaches setting index 31%, beginning is by absorption tower bottom extraction hydrochloric acid, and the hydrochloric acid of extraction enters hydrochloric acid finished product storage tank 7 after 5 coolings of finished product water cooler.
The inside, hydrogen chloride gas absorption tower of processing method of the present invention is positive pressure, thereby has prolonged hydrogen chloride gas at the intravital abundant soak time of tower, and most hydrogen chloride gas just is absorbed in packing tower, and surplus is all absorbed at bubble-plate column.
Absorption tower 1 of the present invention is to be made by the glass reinforced plastic of corrosion-resistant, anti-40~120 ℃ of temperature difference, or the non-metallic material of other corrosion-resistant, anti-40~120 ℃ of temperature difference is made.Water cooler is a piece cellular type graphite heat exchanger, or other suitable type water cooler.