The heater in heating soldering district in the intermittent type gas protecting soldering furnace
One, technical field
The present invention relates to the parts in a kind of intermittent type gas protecting soldering furnace, the heater in heating soldering district in specifically a kind of intermittent type gas protecting soldering furnace.
Two, background technology
Intermittent type gas protecting soldering furnace is a kind of equipment that each parts of aluminium heater are effectively connected.Be that this characteristic of utilizing the alloy melting point of almit Al-Si to be lower than components A l metal material fusing point is welded.Existing soldering oven adopts continous way more, and the soldering oven installed capacity of this version is big, is applicable to the processing of carrying out workpiece in enormous quantities.But very flexible then is difficult to meet the demands to the workpiece of different size and kind, and when changing specification of workpieces and kind, big to the adjustment difficulty of each parameter, adjustment cycle is long, high material consumption.And the formula gas protecting soldering furnace of having a rest has overcome the shortcoming of continous way soldering oven, and flexibility is strong, can satisfy the workpiece processing request of different size and kind, and easy to adjust to each regional brazing process variables, the workpiece crudy is good.
Because the quality of workpiece crudy is mainly determined by the technological parameter in the heating soldering district, thereby when operation, at first determine technological parameter in the heating soldering district according to the processing request of different workpieces, determine the parameter that other are regional by the technological parameter in the heating soldering district again, and adjust the time that workpiece rests on respective regions by the control driving chain.In actual the use, the relative higher preheating purifying area connection of the feed end in heating soldering district with temperature, and the relatively low cooling zone of the discharge end in heating soldering district and temperature is connected, thereby be easy to generate bigger temperature difference at the two ends in heating soldering district; And the improper temperature contrast that also can cause the workpiece positive and negative of mode of heating.The soldering processing requirements is finished under the uniform atmosphere of temperature, and this has just proposed higher requirement to the heater in the heating soldering district.The simple heater of tradition continous way gas protecting soldering furnace can not meet the demands.
Three, summary of the invention
The heater that the purpose of this invention is to provide heating soldering district in a kind of intermittent type gas protecting soldering furnace; this heater can accurately heat the heating soldering district; make whole heating soldering district temperature even, satisfy the technological requirement of intermittent type gas protecting soldering furnace.
The objective of the invention is to be achieved through the following technical solutions:
The heater in heating soldering district in a kind of intermittent type gas protecting soldering furnace, it is characterized in that: it comprises tubular electric heating and heating cabinet, and described tubular electric heating is arranged on the top in heating soldering district and is positioned at the air outlet below of thermal circulation fan, location of workpiece top; The bottom that heating cabinet is arranged on the heating soldering district is positioned at the outside of location of workpiece below burner hearth bottom; The tubular electric heating that can adjust heating-up temperature is connected with temperature control instrument with heating cabinet.
Among the present invention, for improving the thermal efficiency, the outside of burner hearth bottom is provided with the electrical heating case below driving-belt and workpiece, can utilize tubular electric heating and the electrical heating case thermal effect that adds to the direct radiation generation of workpiece so better,
Among the present invention, be to improve the efficiency of heating surface, tubular electric heating and heating cabinet be one group several.The packaged type heating cabinet of described one group of heating cabinet for ease of changing.The quantity of heating cabinet and heating power can be determined according to technological requirement.
For ease of tubular electric heating is carried out the temperature adjustment.Tubular electric heating below be provided with temperature sensor, temperature controller carries out temperature control according to the data of temperature sensor to tubular electric heating.Temperature adjustment to tubular electric heating can be many, also can be predefined some specific tubular electric heatings.
Owing to need enough protective gas atmosphere in the heating soldering district, leak for preventing protective gas, in the two-port of every group of tubular electric heating seal washer and the locking nut that prevents that protective gas from leaking is housed all.
For guaranteeing to have even temperature field and protective gas atmosphere in the heating soldering district, be provided with thermal circulation fan in a group in the heating soldering district, the thermal circulation fan place is provided with temperature sensor in each.During operation, can control tubular electric heating, realize the purpose of homogeneous temperature field according to the data that temperature sensor records.Usually whole heating soldering can be distinguished into two temperature-controlled areas, be soldering one district and soldering two districts, in each district, an interior thermal circulation fan and one or two temperature sensor are set respectively, and can adjust tubular electric heating, the electrical heating case of each temperature-controlled area separately, be used for the uniform requirement of satisfied temperature.
The present invention controls the temperature in the heating soldering district by the thermometer, temperature sensor and the tubular electric heating that are provided with; can accurately heat the heating soldering district; make whole heating soldering district temperature even, satisfy the technological requirement of intermittent type gas protecting soldering furnace.
Four, description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the schematic cross-section in heating soldering district among the present invention.
Five, the specific embodiment
The heater in heating soldering district in a kind of intermittent type gas protecting soldering furnace, comprise one group of tubular electric heating 1 and one group of heating cabinet 2, tubular electric heating 1 is arranged on the top in heating soldering district and is positioned at the air outlet below of thermal circulation fan 3, top, workpiece 5 positions; The bottom that heating cabinet 2 is arranged on the heating soldering district is positioned at the outside of below, workpiece 5 positions burner hearth bottom.The tubular electric heating 1 that can adjust heating-up temperature is connected with temperature control instrument with electrical heating case 2.
Protective gas among the present invention can be an inert gas, also can be nitrogen, and present embodiment adopts nitrogen.
For ease of changing and adjust heating process, tubular electric heating 1 and heating cabinet 2 be one group several.Heating cabinet 2 is the packaged type heating cabinet.The quantity of heating cabinet 2 and heating power can be determined according to technological requirement.
For ease of tubular electric heating 1 is carried out the temperature adjustment.Tubular electric heating 1 below be provided with temperature sensor 4, temperature controller carries out temperature control according to the data of temperature sensor 4 to tubular electric heating 1.The tubular electric heating 1 that can carry out the temperature adjustment is predefined some specific tubular electric heatings.
For preventing that protective gas from leaking, seal washer and the locking nut that prevents that protective gas from leaking all is housed in the two-port of every group of tubular electric heating 1.
When workpiece turnover heating soldering district, can cause the loss of protective gas, present embodiment is for guaranteeing that protective gas atmosphere is even in the heating soldering district, the two ends in the heating soldering district are provided with the protective gas air curtain.
For the ease of safeguarding and improve the thermal efficiency that top, heating soldering district adopts the built-in high-temperature electric heat rod of insertion to heat temperature adjustment, is divided into two temperature-controlled areas.The high-temperature electric heat rod suitably is arranged in the top of transmission guipure and workpiece, can utilize the add thermal effect of electric heater to the direct radiation generation of workpiece better.In the process of inflated with nitrogen heating, adopted the interior thermal circulation fan of two low noises to carry out enforceable atmosphere heat convection, to improve the uniformity of each point temperature, atmosphere, its temperature control deviation is reduced.The two-port of every electrical bar is equipped with the seal washer locking nut, does not leak with nitrogen in guarantor's work.The nitrogen injection device has adopted after clean room's preheating and to have injected in two low noises thermal circulation fan and mix and enter furnace chamber in the present embodiment, not influence the temperature stability in the stove and the uniformity of atmosphere in the process that guarantees soldering.
The present invention is provided with two cover digital temperature controllers and temperature sensors and two interior circulating fans and two district's electric heaters and forms chain control circuit, control, regulate brazing area two ends temperature respectively, adopt silicon-controlled voltage regulation module input instrument temperature PID4~20mA continuous signal to carry out the continuous electric flow of Regulation Control heater, reach the control stabilized operating temperature.
Efficiency of heating surface height of the present invention can accurately heat the heating soldering district, makes whole heating soldering district temperature even, satisfies the technological requirement of intermittent type gas protecting soldering furnace.