CN100446856C - Petroleum wax hydrofining catalyst and its prepn process - Google Patents

Petroleum wax hydrofining catalyst and its prepn process Download PDF

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CN100446856C
CN100446856C CNB2006101036491A CN200610103649A CN100446856C CN 100446856 C CN100446856 C CN 100446856C CN B2006101036491 A CNB2006101036491 A CN B2006101036491A CN 200610103649 A CN200610103649 A CN 200610103649A CN 100446856 C CN100446856 C CN 100446856C
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catalyst
hours
fluorine
nickel
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CN1887420A (en
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张志华
王刚
蒲延芳
张全国
于春梅
李淑杰
费宏民
迟克彬
荀彤
冯秀芳
刘彦峰
于秀娟
刘荣江
鄢德怀
郭永刚
孟庆宏
杨青松
钱旭亮
张金媛
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Petrochina Co Ltd
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Petrochina Fushun Petrochemical Branch Co Of Petroleum Factory
INSTITUTE OF DAQING PETROCHEMICAL CORP PETROCHINA CO Ltd
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Abstract

The present invention is one kind of petroleum wax hydrofining catalyst and its preparation process. The catalyst consists of carrier and carrier supported active components, the carrier consists of alumina and fluorine, and the active components include Ni and Mo3 and/or WO3. The catalyst has reasonable surface property and channel structure; relative great pore size favorable to eliminating colloid, asphaltene and metal compounds from wax material; low carrier surface energy resulting in reduced mutual action between the carrier and the active components and raised utilization rate of the active components and raised hydrogenating active of the catalyst.

Description

A kind of preparation method of catalyst for hydrorefining pertroleum wax
Technical field
The present invention relates to a kind of preparation method's of Hydrobon catalyst, particularly a kind of catalyst for hydrorefining pertroleum wax preparation method.
Background technology
Pertroleum wax is the staple product of petroleum refining industry, and pertroleum wax mainly comprises paraffin, vaseline, high melting point paraffin, microwax etc., and pertroleum wax is of many uses.The oil wax material that the common solvent process for dewaxing makes in the prior art, owing to contain the impurity that some influences color and light, thermostability in the oil wax material that obtains of solvent dewaxing usually, the present hydrorefined method of industrial main employing removes.The hydrorefined purpose of oil wax material is intended to keep paraffinic components, removes with 3, and the 4-BaP is sulphur, nitrogen and the oxygen impurities of carcinogens such as the condensed-nuclei aromatics of representative and non-hydrocarbons.Because the molecule of paraffin is bigger, therefore require the pertroleum wax catalyst should have big pore volume, aperture and specific area, assorted ability is held in the diffusion, the raising that are beneficial to reactant molecule and hydrogenation products, simultaneously, also require catalyst to have to try one's best few solid acid and based on faintly acid, reason is that this process does not allow to take place cracking reaction, otherwise will cause the increase of wax material oil content and needle penetration.
At present, most catalyst for hydrorefining pertroleum wax is generally adopted Mo, W, Ni is an active component, Al 2O 3Or Al 2O 3-SiO 2Be carrier, also contain just like auxiliary agents such as silicon, phosphorus, zirconium, boron, fluorine, alkali metal and alkaline-earth metal.The sintering temperature of carrier generally is lower than 700 ℃, and average pore size has only about 6~10nm.In recent years, because heavy, the increase of crude oil with poor quality yield and the factors such as change of some oil plant production procedure cause paraffin raw material poor qualityization day by day.Pertroleum wax hydrogenation catalyst at present commonly used is when handling the high wax material inferior of colloid, asphalt content, because interior diffusion influence causes active surface area effectively not utilize, hydrogenation reaction is not thorough, poor product quality can not satisfy higher product index requirement; And the complex manufacturing of catalyst, the production cost height can not meet the needs of production, and needs further improvement badly.
Chinese patent CN1105053A discloses a kind of Hydrobon catalyst of being made by aluminium oxide and tungsten, nickel active component and fluorine auxiliary agent, this catalyst obtains the macropore alumina supporter of modification by air and the high-temperature roasting of water vapor mixture atmosphere, catalyst has hydrofinishing performance preferably, but because this pore canal structure of catalyst is still less, be unsuitable for the hydrofinishing of the bigger paraffin raw material of molecular weight, in other words the hydrogenation poor-performing.In addition, handle carrier with high-temperature water vapor, complicated operation, energy consumption are higher in industrial production.
Chinese patent CN1044816C has introduced a kind of catalyst for hydrorefining pertroleum wax of being made up of magnesia, nickel oxide, tungsten oxide and aluminium oxide, this catalyst adopts roasting under air atmosphere, obtain modified aluminium oxide supports through the water vapour high-temperature process again, soak magnesium, drying, roasting then earlier, soak tungsten-nickel, drying, roasting again and obtain catalyst, catalyst is used for routine paraffin wax hydrofinishing, better performances, but Catalyst Production complex procedures, cost is higher, and is also relatively poor to the adaptability and the contamination resistance of inferior raw material.
Chinese patent CN1393528A discloses a kind of catalyst for hydrogen refining of paraffin wax and its production and use.Its carrier characteristics are, contain titanium dioxide through chemical treatment on alumina surface, have improved the characteristic of carrier; The catalyst activity component adopts W-Mo-Ni solution single-steeping method, and metal component reaches common competitive Adsorption, to make the special-purpose catalyst for hydrogen refining of paraffin wax with greater activity.Its modified additive is the Ti element, but also relatively poor to the adaptability and the contamination resistance of raw material.
Chinese patent CN1085594A discloses a kind of Wax hydrofining catalyst and method for making thereof.This Preparation of catalysts process: use in the ammoniacal liquor and the silicon behind low temperature aging-aluminium mixed sols, after filtering, washing, with phosphoric acid and nitric acid peptization, by the oil ammonia column moulding, drying and roasting get P more then 2O 5-SiO 2-Al 2O 3Carrier with the aqueous solution dipping that contains molybdenum and nickel, makes catalyst then.Catalyst preparation process complexity, environmental pollution weigh, product yield is low, preparation cost is high.
Summary of the invention
The objective of the invention is to overcome that prior art catalyst preparation process complexity, environmental pollution are heavy, product yield is low, preparation cost is high, the catalyst aperture is little, active surface area can not effectively be utilized, hydrogenation reaction is not thorough, poor product quality, can not satisfy higher product index requirement, to the adaptability of raw material and the shortcoming of contamination resistance difference, provide that a kind of preparation technology of having is simple and easy to control, average pore size is big, catalyst activity is high, contamination resistance is strong, be applicable to the hydrogenation catalyst of the pertroleum wax raw material inferior of handling high impurity content.
Catalyst for hydrogen refining of paraffin wax of the present invention is made up of carrier and the active component that is carried on the carrier, in this catalyst by weight percentage composition represent: carrier 60~80%, active component 20~40%; Carrier is made up of aluminium oxide and fluorine, and by the weight ratio of carrier, aluminium oxide: fluorine is 90~99: 1~10; Active component comprises the Ni element and is selected from Mo 3, WO 3In two kinds or any one material, the weight ratio of each component is: Mo 3: WO 3: NiO is 0~30: 0~40: 1~10.
Catalyst for hydrogen refining of paraffin wax, percentage composition is represented by weight, optimization formula is: carrier 65-75%, active component 25-35%.
Catalyst for hydrogen refining of paraffin wax, percentage composition is represented by weight, optimization formula is: carrier 70%, active component 30%.
Described activity component weight ratio is preferably: Mo 3: NiO is 20~25: 5~10 or WO 3: NiO is 25~35: 3~8 or Mo 3: WO 3: NiO is 10~15: 10~20: 3~8.
Described activity component weight ratio is preferably: Mo 3: NiO is 22: 8 or WO 3: NiO is 30: 5 or Mo 3: WO 3: NiO is 12: 15: 5.
The preparation method of catalyst for hydrogen refining of paraffin wax, step is as follows:
(1) with the alumina precursor extrusion modling, then 100~120 ℃ of dryings 2~14 hours, 400~600 ℃ of roastings 2~6 hours, be warmed up to 750~1000 ℃ of roastings 1~4 hour then, obtain macropore alumina supporter;
(2) with the above-mentioned carrier that obtains, through the fluorinated water solution impregnation, 100~120 ℃ of dryings 2~14 hours, 200~500 ℃ of air were handled 2~8 hours down, obtained fluorine-containing carrier;
(3) the fluorine-containing carrier that will obtain, through the water-soluble co-impregnated solution of the active constituent that contains tungsten-nickel or tungsten-molybdenum-nickel or molybdenum nickel dipping, 100~120 ℃ of dryings 2~14 hours, 400~600 ℃ of air were handled 2~8 hours down, obtained catalyst.
Further say, the preparation method of catalyst for hydrogen refining of paraffin wax, step is as follows:
(1) with alumina precursor extrusion modling according to a conventional method, then 100~120 ℃ of dry 6-10 hours, at 450-550 ℃ of roasting 3-5 hour, be rapidly heated then 800-900 ℃ of roasting 2-3 hour, obtain macropore alumina supporter.
(2) with the above-mentioned carrier that obtains, through the fluorinated water solution impregnation, at 100~120 ℃ of dry 6-10 hours, 200~500 ℃ of air were handled 4-6 hour down, obtained fluorine-containing carrier.
(3) the fluorine-containing carrier that will obtain, through the water-soluble co-impregnated solution dipping of the active constituent that contains tungsten-nickel or tungsten-molybdenum-nickel or molybdenum nickel, at 100~120 ℃ of dry 6-10 hours, 450-550 ℃ of air handled 4-6 hour down, obtained catalyst.
The presoma of described aluminium oxide is selected from unformed aluminium hydroxide, boehmite, boehmite, gibbsite, surge aluminium stone or promise diaspore.Preferably with the purity of acid system preparation boehmite, boehmite greater than 65% (weight).
Described forming method is meant methods such as compressing tablet, balling-up or extrusion commonly used in the supported catalyst preparation process, preferred extrusion method.The material that will contain alumina precursor, sesbania powder, rare nitric acid and citric acid places kneading machine to mix and pinches, mixed material is put into the hopper of banded extruder, make material just can obtain the catalyst carrier bar of required form by orifice plate by squeezing action, drying, roasting then just can obtain the catalyst carrier of modification.
Described fluorinated water solution is meant the aqueous solution that contains inorganic fluorine compound, as (wherein F content are 10~15g/ milliliter) such as ammonium fluoride, the hydrofluoric aqueous solution;
Tungsten-nickel, tungsten-molybdenum-nickel, the molybdenum-nickel aqueous solution that described dipping is used, the normally mixed solution of making by ammonium metatungstate, ammonium tungstate, ethyl metatungstic acid, metatungstic acid nickel and nickel nitrate, nickel acetate, basic nickel carbonate and molybdenum trioxide, ammonium heptamolybdate etc. and water or ammoniacal liquor (MoO wherein 3Concentration 0~70g/100ml; WO 3Concentration is 0~70g/100ml; NiO concentration is 10~40g/100ml; ).
Prepare the carrier process as stated above, wherein conventional sintering temperature is preferably 450~550 ℃, and the high-temperature roasting temperature is preferably 800~950 ℃.
The present invention adopts conventional temperature-high-temperature roasting (>750 ℃) and fluorine additive modification to handle the aluminium hydroxide carrier.High-temperature roasting has guaranteed that not only the phase inversion of aluminium hydroxide is complete, and its surface nature and pore passage structure are tending towards rationally, and average pore size reaches 12~18nm, and bigger aperture helps removing gum asphalt and the metallic compound in the wax material inferior; Owing to adopt high-temperature roasting, carrier surface is the weak acid center of remaining low-surface-energy only, has weakened the interaction of carrier and active component, helps improving the utilization rate of active component and the hydrogenation activity of catalyst.Adopt the fluorine auxiliary agent that aluminum oxide modification treatments is helped suppressing the generation of nickel aluminate simultaneously, improve the dispersity and the interaction of metal active constituent, improve the utilization ratio of active component, further improve activity of such catalysts.
The specific embodiment
Following embodiment helps further to understand the present invention, rather than limits content of the present invention.
Embodiment 1
(1) preparation of carrier
Take by weighing the boehmite (Sanju Environment Protection New Material Co., Ltd., Beijing's production), 30g sesbania powder, 30g citric acid of 1000g, rare nitric acid of 3~5% mixes for 800 milliliters, use the banded extruder extrusion modling, 110 ℃ of oven dry, after the following 550 ℃ of calcination process of air, with 100 ℃ of/hour 750 ℃ of high-temperature process 4 hours of being rapidly heated, obtain macropore alumina supporter again.
(2) Preparation of catalysts
Take by weighing the alumina support of 500g, with saturated the spraying 30 minutes of ammonium fluoride aqueous solution (wherein F content is 10~15g/ milliliter), 110 ℃ of dryings, roasting then obtains the fluoro-containing alumina carrier.
With above-mentioned fluoro-containing alumina carrier, with the aqueous solution of a certain amount of ammonium metatungstate and nickel nitrate (WO wherein 3Concentration is 70g/100ml; NiO concentration is 20g/100ml) saturated spraying 1 hour, 110 ℃ of dryings 450 ℃ of following roastings, obtain catalyst then.
Embodiment 2
(1) preparation of carrier
The preparation process of carrier is identical with embodiment 1, but the temperature of high-temperature process is 800 ℃.
(2) Preparation of catalysts
Take by weighing the alumina support of 500g, with saturated the spraying 30 minutes of ammonium fluoride aqueous solution (wherein F content is 10~15g/ milliliter), 110 ℃ of dryings, roasting then obtains the fluoro-containing alumina carrier.
With above-mentioned fluoro-containing alumina carrier, with the aqueous solution of a certain amount of ammonium molybdate and nickel nitrate (MoO wherein 3Concentration is 50g/100ml; NiO concentration is 10g/100ml) saturated spraying 1 hour, 110 ℃ of dryings 450 ℃ of following roastings, obtain catalyst then.Preparation of catalysts step and embodiment 1 are identical.
Embodiment 3
(1) preparation of carrier
The preparation process of carrier is identical with embodiment 1, but the temperature of high-temperature process is 900 ℃.
(2) Preparation of catalysts
Take by weighing the alumina support of 500g, with saturated the spraying 30 minutes of ammonium fluoride aqueous solution (wherein F content is 10~15g/ milliliter), 110 ℃ of dryings, roasting then obtains the fluoro-containing alumina carrier.
With above-mentioned fluoro-containing alumina carrier, with the aqueous solution of a certain amount of ammonium metatungstate, molybdenum trioxide and nickel nitrate (WO wherein 3Concentration is 60g/100ml; MoO 3Concentration is 30g/100ml; NiO concentration is 10g/100ml) saturated spraying 1 hour, 110 ℃ of dryings 450 ℃ of following roastings, obtain catalyst then.
Comparative example 1
(1) preparation of carrier
Take by weighing the boehmite (Sanju Environment Protection New Material Co., Ltd., Beijing's production), 50g sesbania powder, 30g citric acid of 1000g, rare nitric acid of 3~5% mixes for 800 milliliters, use the banded extruder extrusion modling, 110 ℃ of oven dry, the following 550 ℃ of roastings of air obtain alumina support.
(2) Preparation of catalysts step and embodiment 1 are identical.
Comparative example 2
The present embodiment introduction prepares the process of catalyst by CN1044816C.
Take by weighing 200 gram aluminium hydrate powders and mix, use the banded extruder extrusion modling, 110 ℃ of oven dry with a small amount of shaping assistant and deionized water, after the following 550 ℃ of calcination process of air, be under the condition of 2.0 (weight) in 550 ℃, water/agent ratio again, steam treatment 4 hours obtains alumina support.
Get 5 gram magnesium nitrates and add the dissolving of water 80 gram, the dissolving back adds 100 gram alumina supports, 120 ℃ of dryings of soaked carrier, and 570 ℃ of roastings 4 hours obtain magnesium-containing carrier.With this contain the magnesium aluminium oxide join soak 4 hours in the 80 ml water solution that contain 60 gram ammonium metatungstates and 30 gram nickel nitrates after, 120 ℃ of dryings, 450 ℃ of following roastings 4 hours obtain the comparative catalyst, its composition (weight %) is WO 328.2%, NiO 5.0%, and MgO 0.4%, and all the other are aluminium oxide.
More than the physico-chemical property of the made carrier of each example list in table one, the physico-chemical property of catalyst is listed in table two, catalyst activity appreciation condition, feedstock property and 100ml hydrogenation evaluation result see Table three, table four.
The data of table one show, the relatively disperse of the alumina support pore-size distribution of comparative example 1 gained, and the aperture is less than normal, though the macropore of some 10nm~20nm is still more less than the micropore of 6nm; The alumina support of comparative example 2 and comparative example 1 alumina support pore structure are similar, and the big pore size distribution that the method that adopts hydrothermal treatment consists can not obviously improve alumina support is described.The pore volume of the alumina support of embodiment does not almost change, and pore size distribution is then obviously moved to the macropore aspect, mainly is distributed in 6nm~30nm, wherein concentrates on mostly in 8nm~20nm scope.Though the specific area of the alumina support of embodiment is starkly lower than the alumina support of comparative example 1,2, the shared effective active surface area of its macropore does not reduce.This has just determined catalyst of the present invention, because its macropore is more and concentrated, is more suitable for macromolecular hydrogenation process in the heavy charge wax.Adopt catalyst that the present invention makes than the catalyst that adopts comparative example 1,2 carriers to make as can be seen from the data of table two, have bigger aperture, more help the hydrogenation and removing of macromolecular gum asphalt.
From the result of table three as can be seen: when handling the lower wax material of conventional impurity content, adopt the light stability of the resulting purified product of catalyst of the method for the invention preparation slightly to be better than comparative example.
From the result of table four as can be seen: with No. 58 inverted sequence waxes without furfural treatment is raw material, its color is dark, poor, the tenor height of stability, belong to typical wax material inferior, adopt the color and the stability of the resulting purified product of catalyst of the method for the invention preparation obviously to be better than comparative example, illustrate that the catalyst that adopts the inventive method preparation is more suitable for handling the wax material inferior of high impurity content.
The physico-chemical property of each routine carrier of table 1
Numbering Embodiment 1 Embodiment 2 Embodiment 3 Comparative example 1 Comparative example 2
Pore volume, mL.g 1 0.63 0.65 0.64 0.65 0.61
Specific area, m 2.g 1 195 183 175 220 248
Average pore size, nm 14.6 16.4 18.4 9.2 9.9
Pore-size distribution (nm), %
<6.0 6.0~8.0 8.0~10.0 10.0~15.0 15.0~20.0 20.0~30.0 >30.0 1.3 4.3 10.1 54.4 23.4 4.9 1.6 0.8 3.3 10.0 53.2 24.4 5.9 2.4 0.5 2.0 9.1 52.4 26.4 6.9 2.7 11.6 29.8 34.1 11.6 12.0 0.9 -- 12.6 21.9 31.2 25.7 4.2 2.6 1.8
The composition of each routine catalyst of table 2
Figure C20061010364900091
The conventional wax material activity rating result of each routine catalyst of table 3
Project Paraffin Embodiment 1 Embodiment 2 Embodiment 3 Comparative example 1 Comparative example 2
Fusing point, ℃ 60.2 60.3 62.4 60.4 60.3 60.3
Oil content, wt% 0.37 0.35 0.37 0.36 0.38 0.37
Color, number 14 30 30 30 30 30
Light stability, number 6 2 2 2 3 3
Thermostability, number 8 30 30 30 30 30
Fe,ppm 1 0 0 0 0 0
The wax material activity rating result inferior of each routine catalyst of table 4
Project Paraffin Embodiment 1 Embodiment 2 Embodiment 3 Comparative example 1 Comparative example 2
Fusing point, ℃ 58.6 58.5 58.7 58.5 58.6 58.6
Oil content, wt% 1.17 1.15 1.17 1.16 1.18 1.18
Color, number <-16 30 30 30 25 26
Light stability, number >9 4 4 4 5 5
Thermostability, number <-16 26 24 25 19 20
Fe,ppm 4 0 0 0 1 2
Annotate: (1) conditions of vulcanization: catalyst is at first used the CS that contains 2 (volume) % under 290 ℃ of hydrogen atmospheres 2Grand celebration hydrocracking kerosene carried out presulfurization 20 hours, advance raw material then.
(2) reaction condition: 250 ℃ of reaction temperatures, pressure 7.0MPa, air speed (volume) 1.0h -1, hydrogen oil (volume) is than 300.
Embodiment 4-22
Prepare catalyst for hydrogen refining of paraffin wax according to embodiment 1 described method, raw material is with embodiment 1 raw materials used unanimity, but proportion of raw materials is adjusted to some extent, and such adjustment can calculate out that each component content is as shown in the table in the catalyst for hydrogen refining of paraffin wax of preparing by the content of composition:
Figure C20061010364900111

Claims (2)

1. the preparation method of a catalyst for hydrogen refining of paraffin wax is characterized in that, step is as follows:
(1) with the alumina precursor extrusion modling, then 100~120 ℃ of dryings 2~14 hours, 400~600 ℃ of roastings 2~6 hours, be warmed up to 750~1000 ℃ of roastings 1~4 hour then, obtain macropore alumina supporter;
(2) with the above-mentioned carrier that obtains, through the fluorinated water solution impregnation, 100~120 ℃ of dryings 2~14 hours, 200~500 ℃ of air were handled 2~8 hours down, obtained fluorine-containing carrier;
(3) the fluorine-containing carrier that will obtain, through the water-soluble co-impregnated solution of the active constituent that contains tungsten-molybdenum-nickel or molybdenum nickel dipping, 100~120 ℃ of dryings 2~14 hours, 400~600 ℃ of air were handled 2~8 hours down, obtained catalyst;
Described alumina precursor is selected from unformed aluminium hydroxide, boehmite, boehmite, gibbsite, surge aluminium stone or promise diaspore;
Described catalyst is made up of carrier and the active component that is carried on the carrier, in the described catalyst by weight percentage composition represent: carrier 60~80%, active component 20~40%; Carrier is made up of aluminium oxide and fluorine, and by the weight ratio of carrier, aluminium oxide: fluorine is 90~99: 1~10; Active component comprises NiO and MoO 3Or MoO 3, WO 3And NiO, by the weight ratio of active component, wherein MoO 3: NiO is 20~25: 5~10, MoO 3: WO 3: NiO is 10~15: 10~20: 3~8.
2. according to the preparation method of the described catalyst for hydrogen refining of paraffin wax of claim 1, it is characterized in that step is as follows:
(1) with alumina precursor extrusion modling according to a conventional method, then 100~120 ℃ of dry 6-10 hours, at 450-550 ℃ of roasting 3-5 hour, be rapidly heated then 800-900 ℃ of roasting 2-3 hour, obtain macropore alumina supporter;
(2) with the above-mentioned carrier that obtains, through the fluorinated water solution impregnation, at 100~120 ℃ of dry 6-10 hours, 200~500 ℃ of air were handled 4-6 hour down, obtained fluorine-containing carrier;
(3) the fluorine-containing carrier that will obtain, through the water-soluble co-impregnated solution dipping of the active constituent that contains tungsten-molybdenum-nickel or molybdenum nickel, at 100~120 ℃ of dry 6-10 hours, 450-550 ℃ of air handled 4-6 hour down, obtained catalyst.
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W-Mo-Ni-Cr/Al2O3新型加氢脱氮催化剂及其改性研究. 王昭红.中国优秀博硕士学位论文全文数据库. 2005 *
新型石蜡加氢精制催化剂工业试验. 陈玉庆等.工业催化,第11卷第4期. 2003
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