CN100431997C - Construction main body material brick, inner and outer wall panel and manufacturing method thereof - Google Patents

Construction main body material brick, inner and outer wall panel and manufacturing method thereof Download PDF

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Publication number
CN100431997C
CN100431997C CNB200610013267XA CN200610013267A CN100431997C CN 100431997 C CN100431997 C CN 100431997C CN B200610013267X A CNB200610013267X A CN B200610013267XA CN 200610013267 A CN200610013267 A CN 200610013267A CN 100431997 C CN100431997 C CN 100431997C
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Prior art keywords
weight ratio
batching
major ingredient
following component
slag
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Expired - Fee Related
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CNB200610013267XA
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CN101033119A (en
Inventor
宋积辉
宋浩
李秀琴
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/021Ash cements, e.g. fly ash cements ; Cements based on incineration residues, e.g. alkali-activated slags from waste incineration ; Kiln dust cements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Finishing Walls (AREA)

Abstract

This invention relates to a new type of building main material bricks and inside and outside wallboards and their process method including the following components in terms of the weight ratio: main materials: water 10-15%, polystyrene particles: 0-10%, slag 10-25%, straw 0-10%, powdered coal ash 30-40%, perlite 10-15%, basic MgSiO3 10-15%, burdens: CaSO4 20-30%, SO3 10-15%, MgO 15-20%, CaO 10-15%, wollastonite 15-25%, SiO2 5-6% and CaSiO3 5-6%. The process method includes: mixing the main materials uniformly and adding the burdens in the weight ratio of main materials : burdens =100 : 1 to mix them to a porridge state and press them to shape up and put it idle and maintained for 12-16h.

Description

Novel building main body material brick and inside and outside wall board and making method
Technical field:
The present invention relates to a kind of material of construction and making method.Particularly a kind of novel building main body material brick and inside and outside wall board and making method.
Background technology:
Present construction main body material brick and inside and outside wall board mainly adopt vitrified bond, damage the field, destroy ecotope.
For solving the problem of baking bricks without clay, in the patent No. is 00110917.0, and denomination of invention is in the disclosed technical scheme of invention of " a kind of making method of colliery wastes brick ", is raw material though the employing clay has been avoided in the making of brick, but, still want sintering in furnace.
The patent No. is 200410065821.X, denomination of invention is the invention of " making method of blocks from flyash by steaming and pressing ", a kind of technical scheme of making brick is disclosed, in this technical scheme, though the making method of brick does not use clay to be raw material, but, need carry out in autoclave still that High Temperature High Pressure is steam-cured to be made.
Publication number is CN1136542A, denomination of invention discloses a kind of traditional high temperature maintenance of exempting for the patent application of " high strength light concrete product and preparation method thereof ", utilize cinder, flyash, incinerate slag, the electric furnace slag the like waste mixes with various subsidiary material, makes goods such as high plate of intensity or fragment of brick; Also can add light fillers such as whipping agent or wood chip, carbon ash, make light weight and the plate of higher-strength is arranged or goods such as fragment of brick.Though this making method does not use clay to be raw material, also exempted traditional high temperature maintenance,, the curing molding of brick needs natural curing 5-10 days, and the time is longer.
Summary of the invention:
The present invention aims to provide a kind of novel building main body material brick and inside and outside wall board and making method, this manufacturing process is simple, solidified forming time is short, save energy and cost, after injecting mould, under normal temperature and pressure conditions, the after chemical reaction moulding of condensing has avoided traditional " clay is baked bricks " to destroy the disadvantage of ecotope.
The present invention includes following component according to weight ratio:
Major ingredient:
Water 10-15%
Polystyrene grain 0-10%
Slag 0-25%
Stalk 0-10%
Flyash 30-40%
Perlite 10-15%,
Alkali formula Magnesium Silicate q-agent 10-15%;
Batching:
Calcium sulfate 20-30%,
Sulphur trioxide 10-15%,
Magnesium oxide 15-20%,
Calcium oxide 10-15%,
Wollastonite 15-25%,
Silicon-dioxide 5-6%,
Calucium Silicate powder 5-6%;
The weight ratio of major ingredient and batching is 100: 1.
Making method of the present invention:
Above major ingredient is mixed to evenly, and according to the weight ratio major ingredient: the ratio of batching=100: 1 continues to be stirred to even congee shape after adding batching, machine moulding under normal pressure and temperature, leave standstill maintenance 12-16 hour after, promptly can transport use.
Major ingredient of the present invention has suction under the effect of batching, reinforcement is filled and exothermic effects; Wherein, polyphenyl grain and perlite have adsorption moisture and as the effect of stopping composition weight reduction; Stalk has the effect of reinforcement; Slag and flyash can oxidation heat liberations; Alkali formula Magnesium Silicate q-agent has the effect of molding bonded.
The material that the present invention adopts all is the lightweight of inorganic chemical industry, and is energy-conservation, and sharp useless, lagging material does not contain tackiness agent, and flyash adds volume up to 40%; Have fire prevention, waterproof, shockproof, anticracking, anti-aging, the characteristics of acid and alkali-resistance; After testing, shock resistance, counter-bending, anti-seismic performance is very good.
In the making method of the present invention, feed composition is without sintering, and oxygen does not steam and presses, and has saved the energy and has reduced cost, utilizes chemical heat release maintenance moulding, and moulding after fixing curing time is short.
Product after the moulding can be manufactured as required after crushed again, recycles, and waste is few, and is pollution-free.
In sum, the present invention is a kind of novel building main body material brick and inside and outside wall board and making method, this manufacturing process is simple, solidified forming time is short, save energy and cost are behind the injection mould, under normal temperature and pressure conditions, the after chemical reaction moulding of condensing has avoided traditional " clay is baked bricks " to destroy the disadvantage of ecotope.
Embodiment:
Embodiment 1:
Adopt following component as major ingredient according to weight ratio:
Water 75kg 15%,
Polystyrene grain 0 0%,
Slag 100kg 20%,
Stalk 0 0%,
Flyash 200kg 40%,
Perlite 50kg 10%,
Alkali formula Magnesium Silicate q-agent 75kg 15%,
Amount to 500kg 100%
Batching:
Calcium sulfate 1kg 20%,
Sulphur trioxide 0.7kg 14%,
Magnesium oxide 1kg 20%,
Calcium oxide 0.7kg 14%,
Wollastonite 1kg 20%,
Silicon-dioxide 0.3kg 6%,
Calucium Silicate powder 0.3kg 6%,
Amount to 5kg 100%;
Major ingredient is mixed to evenly, and will prepare burden adds in the major ingredient, continues to be stirred to even congee shape, and machine moulding under normal pressure and temperature is made non-burning brickly, and its specification is 240 * 115 * 53cm, leave standstill maintenance 12-16 hour after, promptly can transport use.
Meet after testing that intensity rank is the standard of MU20 level in the JG239-2001 standard.
Examining report is taken passages: see survey report 1
The individual event of test item standard index detected value is judged
Permissible variation in dimension
Length ± 4mm 0~+ 1 is qualified
Width ± 4mm+3mm~+ 4mm is qualified
Highly ± 3mm+1mm~+ 2mm is qualified
Visual appearance
Truncation arrisdefect maximal destruction size≤20mm is by qualified
The big face width degree of crack length direction≤70mm is by qualified
Other crackles 100mm
Complete face is no less than a face and an end face does not have slabbing by qualified
Aberration is not significantly by qualified
Ultimate compression strength (MU20 level)
Mean value 〉=20Mpa 20.31Mpa is qualified
Monolithic value 〉=15Mpa 17.40Mpa is qualified
Folding strength (MU20 level)
Mean value 〉=4.0Mpa 4.02Mpa is qualified
Monolithic value 〉=3.0Mpa 3.19Mpa is qualified
Embodiment 2:
Adopt following component as major ingredient according to weight ratio:
Water 50kg 10%,
Polystyrene grain 50kg 10%,
Slag 75kg 15%,
Stalk 25kg 5%,
Flyash 175kg 35%,
Perlite 65kg 13%,
Alkali formula Magnesium Silicate q-agent 60kg 12%,
Amount to 500kg 100%;
Batching:
Calcium sulfate 1.5kg 30%,
Sulphur trioxide 0.75kg 15%,
Magnesium oxide 0.75kg 15%,
Calcium oxide 0.5kg 10%,
Wollastonite 1kg 20%,
Silicon-dioxide 0.25kg 5%,
Calucium Silicate powder 0.25kg 5%,
Amount to 5kg 100%;
According to making method of the present invention, machine moulding under normal pressure and temperature left standstill maintenance after 16 hours, made solid exposed wall thermal insulation plate, and its specification is 120 * 3300 * 800cm.
Meet the JG/T169-2005 standard after testing.
Examining report is taken passages: see survey report 2
The individual event of test item standard index detected value is judged
Visual appearance----------nothing is split, atresia, it is qualified not have the corner angle of falling
Shock resistance (inferior) 〉=55 is qualified
Bending resistance failing load 〉=1.5 2.82 are qualified
(plate deadweight multiple)
(Mpa) 〉=3.5 5.19 is qualified for ultimate compression strength
Coefficient of softening 〉=0.80 0.89 is qualified
Embodiment 3:
Adopt following component as major ingredient according to weight ratio:
Water 75kg 15%,
Polyphenyl grain 50kg 10%,
Slag 0kg 0%,
Stalk 50kg 10%,
Flyash 175kg 35%,
Perlite 75kg 15%,
Alkali formula Magnesium Silicate q-agent 75kg 15%,
Amount to 500kg 100%;
Batching:
Calcium sulfate 1kg 20%,
Sulphur trioxide 0.65kg 13%,
Magnesium oxide 1kg 20%,
Calcium oxide 0.75kg 15%,
Wollastonite 1kg 20%,
Silicon-dioxide 0.3kg 6%,
Calucium Silicate powder 0.3kg 6%,
Amount to 5kg 100%;
According to making method of the present invention, machine moulding under normal pressure and temperature, leave standstill maintenance 12-16 hour after, make solid heat insulating inner wall plate, its specification is 90 * 3300 * 600cm.Meet the JG/T169-2005 standard after testing.
Examining report is taken passages: see survey report 3
The individual event of test item standard index detected value is judged
Visual appearance----------nothing is split, atresia, it is qualified not have the corner angle of falling
Shock resistance (inferior) 〉=55 is qualified
Bending resistance failing load 〉=1.5 3.31 are qualified
(plate deadweight multiple)
(Mpa) 〉=3.5 6.7 is qualified for ultimate compression strength
Coefficient of softening 〉=0.80 0.90 is qualified
Embodiment 1,2, and 3 radioactive test all meets the requirement of the building main material of GB6566-2001 " radioactive material nuclide mass " standard code.Thermal conductivity all meets the standard of GB5101-2003.

Claims (10)

1, a kind of construction main body material brick is characterized in that it comprises following component according to weight ratio:
Major ingredient:
Water 10-15%,
Polystyrene grain 0-10%,
Slag 0-25%,
Stalk 0-10%,
Flyash 30-40%,
Perlite 10-15%,
Alkali formula Magnesium Silicate q-agent 10-15%;
Batching:
Calcium sulfate 20-30%,
Sulphur trioxide 10-15%,
Magnesium oxide 15-20%,
Calcium oxide 10-15%,
Wollastonite 15-25%,
Silicon-dioxide 5-6%,
Calucium Silicate powder 5-6%;
The weight ratio of major ingredient and batching is 100: 1.
2, according to the described construction main body material brick of claim 1, it is characterized in that it adopts following component as major ingredient according to weight ratio:
Water 15%,
Polystyrene grain 0%,
Slag 20%,
Stalk 0%,
Flyash 40%,
Perlite 10%,
Alkali formula Magnesium Silicate q-agent 15%;
Adopt following component as batching according to weight ratio:
Calcium sulfate 20%,
Sulphur trioxide 14%,
Magnesium oxide 20%,
Calcium oxide 14%,
Wollastonite 20%,
Silicon-dioxide 6%,
Calucium Silicate powder 6%;
Wherein, the weight ratio of major ingredient and batching is 100: 1.
3, according to the described construction main body material brick of claim 1, it is characterized in that it adopts following component as major ingredient according to weight ratio:
Water 10%,
Polystyrene grain 10%,
Slag 15%,
Stalk 5%,
Flyash 35%,
Perlite 13%,
Alkali formula Magnesium Silicate q-agent 12%;
Adopt following component as batching according to weight ratio:
Calcium sulfate 30%,
Sulphur trioxide 15%,
Magnesium oxide 15%,
Calcium oxide 10%,
Wollastonite 20%,
Silicon-dioxide 5%,
Calucium Silicate powder 5%;
Wherein, the weight ratio of major ingredient and batching is 100: 1.
4, according to the described construction main body material brick of claim 1, it is characterized in that it adopts following component as major ingredient according to weight ratio:
Water 15%,
Polyphenyl grain 10%,
Slag 0%,
Stalk 10%,
Flyash 35%,
Perlite 15%,
Alkali formula Magnesium Silicate q-agent 15%;
Adopt following component as batching according to weight ratio:
Calcium sulfate 20%,
Sulphur trioxide 13%,
Magnesium oxide 20%,
Calcium oxide 15%,
Wollastonite 20%,
Silicon-dioxide 6%,
Calucium Silicate powder 6%;
Wherein, the weight ratio of major ingredient and batching is 100: 1.
5, a kind of making method of construction main body material brick is characterized in that it being following component with comprising according to weight ratio:
Major ingredient:
Water 10-15%,
Polystyrene grain 0-10%,
Slag 0-25%,
Stalk 0-10%,
Flyash 30-40%,
Perlite 10-15%,
Alkali formula Magnesium Silicate q-agent 10-15%;
Batching:
Calcium sulfate 20-30%,
Sulphur trioxide 10-15%,
Magnesium oxide 15-20%,
Calcium oxide 10-15%,
Wollastonite 15-25%,
Silicon-dioxide 5-6%,
Calucium Silicate powder 5-6%;
The weight ratio of major ingredient and batching is 100: 1;
Above major ingredient is mixed to even back adds batching, continue to be stirred to even congee shape, machine moulding under normal pressure and temperature, leave standstill maintenance 12-16 hour after, promptly can transport use.
6, a kind of building inside and outside wall plate is characterized in that it comprises following component according to weight ratio:
Major ingredient:
Water 10-15%,
Polystyrene grain 0-10%,
Slag 0-25%,
Stalk 0-10%,
Flyash 30-40%,
Perlite 10-15%,
Alkali formula Magnesium Silicate q-agent 10-15%;
Batching:
Calcium sulfate 20-30%,
Sulphur trioxide 10-15%,
Magnesium oxide 15-20%,
Calcium oxide 10-15%,
Wollastonite 15-25%,
Silicon-dioxide 5-6%,
Calucium Silicate powder 5-6%;
The weight ratio of major ingredient and batching is 100: 1.
7, according to the described building inside and outside wall plate of claim 6, it is characterized in that it adopts following component as major ingredient according to weight ratio:
Water 15%,
Polystyrene grain 0%,
Slag 20%,
Stalk 0%,
Flyash 40%,
Perlite 10%,
Alkali formula Magnesium Silicate q-agent 15%;
Adopt following component as batching according to weight ratio:
Calcium sulfate 20%,
Sulphur trioxide 14%,
Magnesium oxide 20%,
Calcium oxide 14%,
Wollastonite 20%,
Silicon-dioxide 6%,
Calucium Silicate powder 6%;
Wherein, the weight ratio of major ingredient and batching is 100: 1.
8, according to the described building inside and outside wall plate of claim 6, it is characterized in that it adopts following component as major ingredient according to weight ratio:
Water 10%,
Polystyrene grain 10%,
Slag 15%,
Stalk 5%,
Flyash 35%,
Perlite 13%,
Alkali formula Magnesium Silicate q-agent 12%;
Adopt following component as batching according to weight ratio:
Calcium sulfate 30%,
Sulphur trioxide 15%,
Magnesium oxide 15%,
Calcium oxide 10%,
Wollastonite 20%,
Silicon-dioxide 5%,
Calucium Silicate powder 5%;
Wherein, the weight ratio of major ingredient and batching is 100: 1.
9, according to the described building inside and outside wall plate of claim 6, it is characterized in that it adopts following component as major ingredient according to weight ratio:
Water 15%,
Polyphenyl grain 10%,
Slag 0%,
Stalk 10%,
Flyash 35%,
Perlite 15%,
Alkali formula Magnesium Silicate q-agent 15%;
Adopt following component as batching according to weight ratio:
Calcium sulfate 20%,
Sulphur trioxide 13%,
Magnesium oxide 20%,
Calcium oxide 15%,
Wollastonite 20%,
Silicon-dioxide 6%,
Calucium Silicate powder 6%;
Wherein, the weight ratio of major ingredient and batching is 100: 1.
10, a kind of making method of building inside and outside wall plate is characterized in that it being following component with comprising according to weight ratio:
Major ingredient:
Water 10-15%,
Polystyrene grain 0-10%,
Slag 0-25%,
Stalk 0-10%,
Flyash 30-40%,
Perlite 10-15%,
Alkali formula Magnesium Silicate q-agent 10-15%;
Batching:
Calcium sulfate 20-30%,
Sulphur trioxide 10-15%,
Magnesium oxide 15-20%,
Calcium oxide 10-15%,
Wollastonite 15-25%,
Silicon-dioxide 5-6%,
Calucium Silicate powder 5-6%;
The weight ratio of major ingredient and batching is 100: 1;
Above major ingredient is mixed to even back adds batching, continue to be stirred to even congee shape, machine moulding under normal pressure and temperature, leave standstill maintenance 12-16 hour after, promptly can transport use.
CNB200610013267XA 2006-03-10 2006-03-10 Construction main body material brick, inner and outer wall panel and manufacturing method thereof Expired - Fee Related CN100431997C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB200610013267XA CN100431997C (en) 2006-03-10 2006-03-10 Construction main body material brick, inner and outer wall panel and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB200610013267XA CN100431997C (en) 2006-03-10 2006-03-10 Construction main body material brick, inner and outer wall panel and manufacturing method thereof

Publications (2)

Publication Number Publication Date
CN101033119A CN101033119A (en) 2007-09-12
CN100431997C true CN100431997C (en) 2008-11-12

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101830724A (en) * 2009-03-13 2010-09-15 天津市义德新型建筑材料有限公司 Perforated brick made of fly ash and preparation process thereof
CN102351567B (en) * 2011-06-30 2013-01-16 浙江永通新能源开发有限公司 Process for manufacturing fireproof heat insulation wall body plates from laterite nickel ore waste slag
CN102718550B (en) * 2012-06-21 2014-03-05 江西建工第一建筑有限责任公司 Raw material ball calcinations method of self-thermal-insulating ceramsite external wall panel
CN103332899A (en) * 2013-06-13 2013-10-02 镇江崟鑫新型建材科技有限公司 Building concrete with high compressive strength
CN110451910A (en) * 2019-09-05 2019-11-15 徐州永腾建材有限公司 A kind of manufacturing method for hardening flyash brick
CN112110708A (en) * 2020-09-18 2020-12-22 唐山中陶纪元工程设计有限公司 Waterproof isolation plate and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1051773A (en) * 1989-11-16 1991-05-29 宋美效 Once-moulded strong and compound walling material with color surface
CN1065447A (en) * 1992-01-16 1992-10-21 瞿赞明 Modified chloromagnesite sheet product
CN1136542A (en) * 1995-05-23 1996-11-27 黄彰标 High strength light concrete product and its producing method
CN1425628A (en) * 2001-12-11 2003-06-25 王长生 Light composite heat insulation block material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1051773A (en) * 1989-11-16 1991-05-29 宋美效 Once-moulded strong and compound walling material with color surface
CN1065447A (en) * 1992-01-16 1992-10-21 瞿赞明 Modified chloromagnesite sheet product
CN1136542A (en) * 1995-05-23 1996-11-27 黄彰标 High strength light concrete product and its producing method
CN1425628A (en) * 2001-12-11 2003-06-25 王长生 Light composite heat insulation block material

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GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Tianjin Hao Hao new type building material science and Technology Development Co., Ltd.

Assignor: Song Jihui|Li Xiuqin|Song Hao

Contract fulfillment period: 2009.11.1 to 2014.11.1 contract change

Contract record no.: 2009120000280

Denomination of invention: Construction main body material brick, inner and outer wall panel and manufacturing method thereof

Granted publication date: 20081112

License type: Exclusive license

Record date: 2009.12.2

LIC Patent licence contract for exploitation submitted for record

Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.11.1 TO 2014.11.1; CHANGE OF CONTRACT

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CF01 Termination of patent right due to non-payment of annual fee