CN100427291C - Method for manufacturing composite section bar coated with cladding material and dedicated die thereof - Google Patents
Method for manufacturing composite section bar coated with cladding material and dedicated die thereof Download PDFInfo
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- CN100427291C CN100427291C CNB2005100233905A CN200510023390A CN100427291C CN 100427291 C CN100427291 C CN 100427291C CN B2005100233905 A CNB2005100233905 A CN B2005100233905A CN 200510023390 A CN200510023390 A CN 200510023390A CN 100427291 C CN100427291 C CN 100427291C
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Abstract
The present invention relates to a manufacture method and a special mould for composite profiles coated with coating materials. The manufacture method comprises the following steps: profiles for processing are customized as required; after components of coating materials are granulated, the coating materials are conveyed into an extruding machine to be processed into the desired coating materials; the coating materials are coated outside the outer surface of the profiles so that the composite profiles coated with a coating material layer on the outer surface of the profiles are formed; post treatment is carried out to the coated composite profiles. The present invention is characterized in that profiles and coating materials are conveyed into the special mould in the coating step; the coating materials are coated on the outer surface of the profiles in the special mould so that the composite profiles integrating the coating materials and the profiles in one-step formation are formed. The profiles and the coating materials can be once coated and formed in the mould by the manufacture method and the special mould for the composite profiles of the present invention, so the technical processes of respectively processing the profiles and the coating materials and then combining the profiles and the coating materials can be avoided. The labor can be saved, and the efficiency can be increased.
Description
Technical field
The present invention relates to a kind of manufacture method and particular manufacturing craft thereof that on the outer surface of section bar used in everyday, is coated with the composite material of clad material, thus especially relate to a kind of on the outer surface of aluminium alloy extrusions the coated high molecular material form the manufacture method and the particular manufacturing craft thereof of aluminium alloy compound section bar.
Background technology
As everyone knows; in engineering practice, often to use the various instruments of making by shape; for example when consumer and supply line are keeped in repair and detect; usually can use the engineering ladder of making by aluminium alloy extrusions to carry out ascend operation; in order to prevent to get an electric shock when the ascend operation; guarantee insulation; protect workmen's safety and further make the engineering ladder under various adverse circumstances, can work; usually on the outer surface of aluminium alloy extrusions, coat the last layer polymer composite, thereby make the aluminium alloy compound section bar that is coated with polymer material layer at its outer surface have resistance to chemical attack; fire-retardant; wear-resisting; eliminate the noise; the function of damping and have higher intensity.
In order on the outer surface of aluminium alloy extrusions, to coat above-mentioned polymer composite layer, existing common way is, earlier aluminum alloy materials is extruded through extruder and be shaped to aluminium alloy extrusions with various cross sectional shapes, then being used to coat the macromolecular material that described aluminium alloy extrusions is used, according to carrying out granulation behind the purposes prescription, extrude and machine-shaping is to have with above-mentioned aluminium alloy extrusions to have identical shaped composite material cover by extruder, then, it is to be installed that the polymer compound layer material sleeve of moulding is cut into the size that needs, at last, utilize again manually the aluminium alloy extrusions pushing is filled in the described polymer compound layer cover, thereby the outer surface that is formed on aluminium alloy extrusions is coated with the aluminium alloy compound section bar of polymer compound layer.
But, because above-mentioned manufacture method is aluminium alloy extrusions and polymer composite layer to be made moulding respectively afterwards aluminium alloy extrusions is inserted in the described polymer compound layer material it is combined into one mutually, so, have complicated operation, the production cost height, damage the appearance of polymer composite layer and need the different contour machining equipment of two covers, safeguard easily also than a series of shortcoming and defect such as difficulties.
Summary of the invention
Thereby the purpose of this invention is to provide a kind of can directly be coated on clad material on the section bar outer surface and form the manufacture method and the particular manufacturing craft thereof of the described composite material of cladding material one-shot forming from the molten state of extruder.
The object of the present invention is achieved like this:
A kind of manufacture method of the composite material that is coated with cladding material comprises the steps:
Customizing fabircated shapes as required, clad material is undertaken being conveyed into the step that is processed into required clad material in the extruder after the granulation by purposes characteristic prescription;
Thereby clad material is coated on the encapsulation steps that is formed on the composite material that is coated with cladding material on the outer surface of section bar on the outer surface of section bar;
The step of carrying out subsequent treatment through the composite material after coating;
It is characterized in that, described encapsulation steps is that the section bar exported from hauling machine and the clad material extruded from extruder are transported in the particular manufacturing craft that coats usefulness, thereby makes clad material be coated on that one-shot forming is the one composite material that clad material and section bar are combined into one on the outer surface of section bar in this particular manufacturing craft.
Described clad material in particular manufacturing craft through being coated on again on the outer surface of section bar after the overcompression.
The step of described subsequent treatment also comprises Vacuum shaping, cooling and shaping and composite material traction and the composite material cutting to composite material.
Hauling machine is the speed that the clad material of extruding is conveyed into particular manufacturing craft speed and the extruder that section bar is conveyed into particular manufacturing craft synchronous.
Described particular manufacturing craft comprises:
Die body, described die body portion within it is formed with the cavity that downstream that upstream side to the section bar of advancing from section bar advances is run through, the inlet of the upstream side of the cavity of described die body is mutually opposed with the section bar hauling machine, and its downstream is provided with and the corresponding moulding outlet of the geomery of required Overmolded composite material;
The branch fluid of tubular roughly, fluid was located in the cavity of die body in described minute, the inner peripheral surface of side and described die body forms and is sealed and matched at its upstream, the inner chamber of described minute fluid is arranged to the section bar passage, and form the split channel of the ring-type that can supply the clad material circulation between the outer peripheral face of described minute fluid and the inner peripheral surface of die body, offer that the one end is communicated with the discharging opening of extruder and its other end is communicated with the clad material feed path of the upstream side of described split channel at the upstream side of die body, and the downstream of split channel is converged mutually with the outlet of the section bar passage of branch fluid.
Described split channel has at least one section sectional area to be from upstream to the downstream in its downstream to reduce gradually.
Described minute fluid comprises roughly tubular and has the domatic branch fluid body of taper annular in its downstream, and the back inner core-body and the preceding inner core-body that are embedded at the roughly tubular of branch fluid body interior, upstream side at the inner chamber of described minute fluid body embeds the back inner core-body, inner core-body before its downstream embeds, the downstream of described back inner core-body and the mutual butt of upstream extremity of preceding inner core-body, before the described mutual butt, the inner chamber of back inner core-body forms described section bar passage, the shape of the cross sectional shape of described section bar passage and the section bar of required processing is complementary, the downstream of inner core-body is stretched out described minute fluid body forward before described, and the terminal part of the downstream of preceding inner core-body is formed with the annular domatic of the terminal inclination more to the inside of trend more.
Described die body comprises successively from the upstream to the downstream:
The die body plate of a pair of mutual butt joint combination, after the butt joint of described die body plate within it portion form the part of the described cavity of described die body;
One rebound, the cavity of described rebound comprises partly that the taper annular that is positioned at upstream side is domatic and is positioned at the passage in downstream, the domatic shape of described taper annular is complementary with the taper annular of the downstream of dividing the fluid body is domatic, and formation one is for the part of the described split channel of clad material circulation between described two tapers annular is domatic, the shape of the inner peripheral surface of described passage is complementary with the profile of stretching out the preceding inner core-body of branch fluid body, formation one supplies the part of the described split channel of clad material circulation between the inner peripheral surface of described passage and the outer peripheral face of preceding inner core-body, and described rebound is fixedly connected on the downstream of the die body plate combination of described butt joint assembling;
One cylinder manifold, the cavity of described cylinder manifold partly comprises the passage that is positioned at the domatic of upstream side and is positioned at the downstream, described domatic shape is complementary with the profile of the end of the preceding inner core-body that stretches into cylinder manifold, formation one is for the part of the described split channel of clad material circulation between the outer peripheral face of the end of the domatic and preceding inner core-body of described cylinder manifold, the shape of the inner peripheral surface of described passage and the profile of section bar are complementary, and described cylinder manifold is fixedly connected on the downstream of described rebound;
One mouth template, described mouth template have moulding outlet that the appearance and size with required Overmolded composite material is complementary and the downstream that is fixedly connected on described cylinder manifold.
The domatic sectional area with the annular split channel section between domatic of the taper that divides the fluid body of the described taper annular that is formed on rebound is greater than the sectional area of the split channel section between the outer peripheral face of end of the described domatic and preceding inner core-body that is formed on cylinder manifold.
Because in the present invention, because section bar that described encapsulation steps is a handle to be exported from hauling machine and the clad material of extruding from extruder are transported to respectively the particular manufacturing craft that coats usefulness from inlet separately, in this particular manufacturing craft, make the clad material of fusion be coated on the outer surface of section bar and form cladding material, thereby one-shot forming is the one composite material that clad material and section bar are combined as a whole, needing in the prior art can avoid like this section bar and clad material are made respectively after the machine-shaping, utilize again manually section bar is embedded the complicated technology flow process that they are combined into one, save the labour significantly, enhance productivity, simultaneously, more can reduce the loss and the waste of material further.
Simultaneously, in the present invention, section bar and clad material are once Overmolded in particular manufacturing craft, so composite material that utilizes artificial combination to form compared to prior art, can avoid prior art medium section and clad owing to after the machine-shaping respectively again section bar embed fit together in the clad material and between section bar and clad the gap that may stay influence the generation of the situation of insulation effect and mechanical performance, thereby can improve the mechanical strength of composite material and the insulating properties of anti-electrical breakdown greatly, and can further improve the product quality of the various tool that the composite material made by the present invention makes, reduce repair rate.
And, in the present invention, described clad material is through being coated on after the overcompression on the outer surface of section bar in particular manufacturing craft again, like this can be so that the gap between the particle of clad material becomes littler, it is more evenly closely knit that clad material becomes, thereby can improve the physical and mechanical property that coats quality and composite material further.
Further be, because among the present invention, described die body part further is divided into die body plate, rebound, cylinder manifold, the mouth template of a pair of mutual butt joint combination; Fluid section further was divided into branch fluid body, back inner core-body and preceding inner core-body in described minute, can make things convenient for the manufacturing processing of mould like this, also made the maintenance of mould and maintenance become more simple and convenient.
Description of drawings
Fig. 1 is the manufacturing process flow diagram of composite material of the present invention;
Fig. 2 A-Fig. 2 D is the stereogram of the various aluminium alloy compound section bars that are coated with cladding material on its outer surface of the present invention;
Fig. 3 is the complete set of equipments schematic flow sheet of the manufacturing process of composite material of the present invention;
Fig. 4 be coating particular manufacturing craft of the present invention cut-open view of final assembly;
Fig. 5 is the view of the section bar intake section of coating particular manufacturing craft of the present invention;
Fig. 6 is the front view of of the present invention minute fluid body;
Fig. 7 is the right view of of the present invention minute fluid body;
Fig. 8 is the right view of back of the present invention inner core-body;
Fig. 9 be Fig. 8 D-D to sectional view;
Figure 10 is the right view of preceding inner core-body of the present invention;
Figure 11 be Figure 10 E-E to sectional view;
Figure 12 be Figure 10 F-F to sectional view;
Figure 13 is the view of the section bar intake section after the die body plate butt joint combination of the present invention;
Figure 14 is the right view of rebound of the present invention;
Figure 15 is the right view of cylinder manifold of the present invention;
Figure 16 is the right view of mouth template of the present invention.
The specific embodiment
Shown in Fig. 2 A-2D is the schematic perspective view of normally used in practice four kinds of aluminium alloy compound section bars, in various engineering practices, often to use the aluminium alloy compound section bar that on the outer surface of the aluminium alloy extrusions of various cross sectional shapes, is coated with polymer compound layer.
The manufacture method of above-mentioned composite material of the present invention is as follows.
What Fig. 1 showed is the manufacturing process flow of the aluminium alloy compound section bar that is coated with cladding material of present embodiment.As shown in figures 1 and 3, at first, according to prior art, based on various purposes, according to different prescriptions the macromolecule clad material is carried out granulating and forming, the macromolecule clad material of the solid powdery of granulating and forming is conveyed in the hopper of extruder 2 extrudes afterwards, like this, after extruder 2 processing, what extrude from extruder 2 is exactly the gluey elastomer that has become molten state, also is needed macromolecule clad material.Simultaneously, be conveyed into hauling machine 1 customizing the aluminium alloy extrusions that processes as required, then, the aluminium alloy extrusions that transports from hauling machine and the macromolecule clad material extruded from extruder are conveyed into the particular manufacturing craft that coating composite material of the present invention uses from separately input port, in the split channel of particular manufacturing craft, described clad material is through shunting and compression, flow out split channel then, intersect with the aluminium alloy extrusions that in the section bar passage of particular manufacturing craft, advances, and be coated on equably on the outer surface of aluminium alloy extrusions, after coating, what advance out from the moulding outlet of particular manufacturing craft is exactly the aluminium alloy compound section bar that has been coated with cladding material on its outer surface, as shown in Figure 3, with prior art similar be, the described aluminium alloy extrusions that has been coated with coating layer on its outer surface carries out Vacuum shaping through vacuum setting machine 27 again, cooling calibrator 28 carries out cooling and shaping, and by composite material hauling machine 29 traction composite materials, detect machine 30 by insulation and electrical property and carry out the detection of respective physical and mechanical performance, carry out the sign of corresponding specification length by pre-determined length counter 31, at last the aluminium alloy compound section bar that is coated with cladding material is transported on cutting and the finished product platform 32 and cuts, after cutting, just can finally obtain the needed various aluminium alloy compound section bars that are coated with coating layer on its outer surface in the engineering practice.
The concrete structure of particular manufacturing craft of the present invention is as follows.
As Fig. 4, Fig. 5 and shown in Figure 13 (direction of arrow among Fig. 4 is represented the direction that section bar is advanced, be the direct of travel of section bar from paper direction inwardly among Fig. 5 and Figure 13), the particular manufacturing craft 3 of present embodiment by die body and roughly this two large divisions of branch fluid of tubular formed.Described die body portion within it is formed with the cavity that downstream that upstream side to the section bar of advancing from section bar advances is run through, the inlet of the upstream side of the cavity of described die body is mutually opposed with the section bar hauling machine, and its downstream is provided with and the corresponding moulding outlet of the geomery of required Overmolded composite material.For convenience in the maintenance and the maintenance of the processing and manufacturing of mould and later die apparatus, die body in the present embodiment comprises again as lower member: the die body plate 4 and 5 that is assembled into the die body board component by the screw butt joint, (what upstream side represented is the upstream side of section bar direct of travel to be fixed on the downstream of above-mentioned die body board component by screw, what the downstream was represented is the downstream of section bar direct of travel, down with) rebound 6, be fixed on by screw described rebound 6 the downstream cylinder manifold 7 and be fixed on the mouth template 8 in the downstream of described cylinder manifold 7 by screw.The branch fluid of the roughly tubular in the present embodiment is located in the cavity of die body, the inner peripheral surface of side and described die body forms and is sealed and matched at its upstream, the inner chamber of described minute fluid is arranged to the section bar passage, and form the split channel 26 of the ring-type that can supply the clad material circulation between the outer peripheral face of described minute fluid and the inner peripheral surface of die body, offer that the one end is communicated with the discharging opening of extruder and its other end is communicated with the clad material feed path 14 of the upstream side of described split channel at the upstream side of die body, and the downstream of split channel is converged mutually with the outlet of the section bar passage of branch fluid.Equally, for the convenience of mould manufacturing and maintenance, simultaneously also for the ease of the advancing and locating of aluminium alloy extrusions, in the present embodiment, fluid comprised again in described minute: roughly the branch fluid body 10 of tubular, back inner core-body 17 and preceding inner core-body 18.
As shown in Figure 4, offer semicircular chamber separately on described two die body plates 4 and 5, after being fitted together, two die body plate butt joints just formed the annular cavity 9 of a near cylindrical in their inside, described die body plate 4 and 5 side at its upstream is provided with a lug boss 28 separately along its semicircle inner peripheral surface, and described lug boss 28 is used for fixing and carries described minute fluid body 10 and seal the upstream side (also promptly sealing the upstream side of described split channel 26) of described inner chamber 9.And in order to make the gluey elastomer clad material of molten state of the present invention can shunt apace so that obtain better shunting effect, on the inner peripheral surface of the semi circular chamber of described die body plate 4 and 5, also be provided with some shunting projections and shunting groove (show among the figure, shunting projection and shunting groove can certainly be set).And, side in the close upstream of described die body plate 4 offers a clad material feed path 14, one end of described clad material feed path 14 connects the clad material import 15 on die body plate 4 outer surfaces, and its other end is connected with split channel 26 by clad material inlet 19.
As Fig. 6, shown in 7, the branch fluid body 10 of present embodiment is that a profile is approximately columniform hollow body, it is domatic that its downstream forms the taper annular, and offer in the inside of described minute fluid body 10 that its cross sectional shape is similar to aluminium alloy extrusions run through this minute fluid body horizontal channel 20 of 10.As shown in Figure 4, upstream extremity in described horizontal channel 20 embeds and accommodates back inner core-body 17, inner core-body 18 before the downstream of described horizontal channel 20 embeds and accommodates, and the mutual butt of downstream of the upstream extremity of described preceding inner core-body and back inner core-body.As Fig. 8, shown in 9, the inner peripheral surface shape of the back inner core-body 17 of present embodiment and the outer peripheral face shape of aluminium alloy extrusions are complementary, and leave certain clearance between the aluminium alloy extrusions of from hauling machine, introducing in the inner peripheral surface of described back inner core-body 17 and the actual processing, so that described aluminium alloy extrusions can enter the back inner core-body easily, as Figure 10,11, shown in 12, the shape of the inner peripheral surface of the preceding inner core-body of present embodiment is complementary with the outer peripheral face shape of aluminium alloy extrusions too, and its downstream forms taper, and form less clearance between the outer peripheral face of the inner peripheral surface face of inner core-body and aluminium alloy extrusions before described, in order to fix and to locate further described aluminium alloy extrusions.
As Fig. 4 and shown in Figure 14, the rebound 6 of present embodiment is the parts that profile is a cuboid, its cavity partly comprises taper annular domatic 22 that is positioned at upstream side and the passage 21 that is positioned at the downstream, the shape of described taper annular domatic 22 is complementary with the taper annular of the downstream of the branch fluid body 10 that stretches into this rebound 6 is domatic, and formation one is for the part of the described split channel 26 of clad material circulation between described two tapers annular is domatic, the shape of the inner peripheral surface of described passage 21 is complementary with the profile of passing the preceding inner core-body of this passage, and the size than the preceding inner core-body that passes this passage is bigger, thereby forms the part for the described split channel 26 of clad material circulation between the outer peripheral face of the inner peripheral surface of passage 21 and preceding inner core-body.As Fig. 4 and shown in Figure 15, the cylinder manifold of present embodiment also is the parts of a rectangular shape, its cavity partly comprise be positioned at upstream side domatic 24 and be positioned at the passage 23 in downstream, this shape of domatic 24 is complementary with the profile of the end of the preceding inner core-body that stretches into cylinder manifold, and form the part for the described split channel 26 of clad material circulation between the outer peripheral face of the end of described domatic and preceding inner core-body, the shape of the inner peripheral surface of described passage 23 is identical with the outer shape of aluminium alloy extrusions so that aluminium alloy extrusions moves ahead, and the big 0.1-0.5mm of sectional dimension of the aluminium alloy extrusions that the size in the cross section of this passage 23 ratio will be Overmolded.
As Fig. 4 and shown in Figure 16, the mouth template 8 of present embodiment also is the parts of a rectangular shape, and the on all four passage 25 of advancing for aluminium alloy extrusions of an inner circumferential surface shape and the appearance and size of aluminium alloy compound section bar that will be Overmolded has been offered at the position therebetween.Described die body plate, rebound, cylinder manifold, mouth template are fixedly connected sequentially together from upstream side to the downstream that section bar is advanced by the screw screw respectively.
As shown in Figure 4, inner core-body stretches out described minute fluid body 10 and passes rebound 6 and stretch among the cylinder manifold 7 before described.In the present embodiment, the size of the inner peripheral surface of described die body plate, the size of described rebound inner peripheral surface, the size of described cylinder manifold inner peripheral surface is will be respectively more bigger than the size of corresponding minute fluid body 10 and preceding inner core-body, so just at described die body plate, rebound, the inner peripheral surface of cylinder manifold and branch fluid body 10, formed the split channel 26 (the also space that can circulate for the gluey elastomer clad material of molten state) of a ring-type between the outer peripheral face of preceding inner core-body 18, described split channel 26 side is at its upstream sealed by the lug boss circlewise 28 of die body plate 4 and 5, and the outlet 30 of the split channel in its downstream (also being the outlet of clad material) is connected with the section bar outlet 27 of the downstream end of preceding inner core-body.
The coating process of aluminium alloy compound section bar of the present invention is as follows.
At first, the gluey elastomer macromolecule clad material of aluminium alloy extrusions that transports from hauling machine 1 and the molten state extruded from extruder 2 is transported to coating of the present invention with the particular manufacturing craft 3 with synchronous speed from separately inlet, describedly be meant with synchronous speed that hauling machine is carried between the speed of section bar and the speed that extruder is carried clad material and keep certain quantitative relation, can change the thickness of the cladding material of composite material by the speed of regulating the two.
As shown in Figure 4, the section bar of being carried by hauling machine enters particular manufacturing craft 3 from the section bar inlet 16 of back inner core-body, and under the effect of the motive force of hauling machine, constantly advance and enter preceding inner core-body, meanwhile, the gluey elastomer clad material of molten state is under the crunch effect of extruder, constantly flow into from the clad material import 15 of die body plate, enter clad material feed path 14, and enter described split channel 26 by clad material inlet 19, and under the pressure effect of extruder, in split channel 26, carry out flowing of whole 360 degree circumferentially along minute cylindrical outer surface of fluid body 10, and between the taper annular domatic 22 of domatic from all angles of whole circumferential 360 degree and taper annular that direction flows into the downstream of dividing fluid body 10 further and rebound the formed split channel section, before the gluey elastomer clad material of following described molten state further flows into again between the inner peripheral surface of the passage 21 of the outer peripheral face of inner core-body and rebound in the formed split channel section, as shown in Figure 4, because the radial dimension of the split channel section that forms between the taper annular of the downstream of the taper of rebound annular domatic 22 and branch fluid body 10 is domatic is 5mm at its upstream end, and be 3.5mm in its downstream, so constantly the gluey elastomer clad material of the molten state that flows into is compressed in the formed split channel section between domatic for the first time in that the taper annular domatic 22 of rebound and the taper that divides fluid body 10 are annular, can be through such compression so that the gap between the particle of the gluey elastomer clad material of molten state becomes littler, make clad material become more closely knit, thereby can be, and make the composite material after the machine-shaping have better physical and mechanical property so that the covered effect of composite material is better.
The gluey elastomer clad material of molten state is further advanced and is passed rebound and enter among the split channel section that forms between the taper end of domatic and preceding inner core-body of cylinder manifold then, and finally extrudes from clad material outlet 30.As shown in Figure 4, owing to have only 0.95mm in this gap that exports between the outer peripheral face of the inner peripheral surface of cylinder manifold at 30 places and preceding inner core-body end, size 3.5mm than the upstream extremity of the radial dimension of formed split channel section between the outer peripheral face of the end of the domatic and preceding inner core-body of cylinder manifold is littler, like this can be so that clad material is compressed (also compression for the second time) further by this split channel section the time, make clad material become more closely knit, further improve and coat quality, thereby finally the clad material of extruding from this outlet 30 is the clad material uniformly densely through overcompression.
Meanwhile, on the outer surface of the aluminium alloy extrusions that the described clad material of extruding from above-mentioned outlet 30 is uniformly densely just constantly advanced out along the section bar outlet 27 that circumferentially is coated on inner core-body end in the past on all angles of split channel and direction equably, and the passage 23 that described clad material is advanced further together and entered cylinder manifold along with aluminium alloy extrusions, because the cross sectional shape of the passage 23 of cylinder manifold is identical with the profile of required Overmolded composite material, just its size is than the bigger 0.1-0.5mm of size of required Overmolded composite material, like this, aluminium alloy extrusions is when advancing the passage 23 of the above-mentioned cylinder manifold of process, the cladding material that coats on its outer surface can be guaranteed homogeneous thickness by compression and typing further.
At last, after passing the passage 23 of cylinder manifold, the aluminium alloy extrusions that is coated with cladding material just is advanced in the passage 25 with the profile of required Overmolded composite material and the on all four mouth template of size, the described aluminium alloy extrusions that is coated with cladding material is further finalized the design in the passage 25 of mouth template, to guarantee needed coating thickness and shape, when described composite material was advanced out from the passage 25 of this mouth template, described aluminium alloy extrusions just coats on its outer surface to have been gone up one deck and has met the thickness of processing needs and the clad of quality.
When the described composite material export template that is coated with the macromolecule cladding material and after the particular manufacturing craft of advancing out, as mentioned before, again through described composite material is carried out Vacuum shaping, cooling and shaping, and draw by hauling machine, carry out the detection of respective physical and mechanical performance, at last composite material be transported to the cutting with the finished product platform on cut the back just can finally obtain needed section bar in the engineering practice.
Certainly, the cross sectional shape of required Overmolded aluminium alloy extrusions is not limited to disclosed this form in the present embodiment, but can be arranged to needed various shape according to the actual needs in the engineering, in practical operation, coat the section bar of different cross section if desired, then can be and processing and manufacturing has the section bar passage that the profile with section bar is complementary and the mould of split channel according to the shape of the section bar of required coating and structure, to satisfy different needs.
Obviously, profile material of the present invention is not limited to aluminium alloy, can also be other metal material and alloy thereof, and simultaneously, described clad material also is not limited to macromolecular material, also can be other material.Die body among the present invention also can the integrally casting moulding, and without separating into die body plate, rebound, cylinder manifold and mouth template, and of the present invention minute fluid also can the integrally casting moulding, and without separating into a minute fluid body, back inner core-body, preceding inner core-body.
Above-described is the preferred embodiments of the present invention.Should be pointed out that for the person of ordinary skill of the art some distortion and the improvement made also should be considered as not exceeding protection scope of the present invention under the prerequisite that does not break away from the principle of the invention.
Claims (9)
1. the particular manufacturing craft used of the composite material that is coated with cladding material of a manufacturing is characterized in that described particular manufacturing craft
Comprise:
Die body, described die body portion within it is formed with the cavity that downstream that upstream side to the section bar of advancing from section bar advances is run through, the inlet of the upstream side of the cavity of described die body is mutually opposed with the section bar hauling machine, and its downstream is provided with and the corresponding moulding outlet of the geomery of required Overmolded composite material;
The branch fluid of tubular roughly, fluid was located in the cavity of die body in described minute, the inner peripheral surface of side and described die body forms and is sealed and matched at its upstream, the inner chamber of described minute fluid is arranged to the section bar passage, and form the split channel of the ring-type that can supply the clad material circulation between the outer peripheral face of described minute fluid and the inner peripheral surface of die body, offer that the one end is communicated with the discharging opening of extruder and its other end is communicated with the clad material feed path of the upstream side of described split channel at the upstream side of die body, and the downstream of split channel is converged mutually with the outlet of the section bar passage of branch fluid.
2. particular manufacturing craft as claimed in claim 1 is characterized in that, described split channel has at least one section sectional area to be from upstream to the downstream in its downstream to reduce gradually.
3. particular manufacturing craft as claimed in claim 1 or 2, it is characterized in that, described minute fluid comprises roughly tubular and has the domatic branch fluid body of taper annular in its downstream, and the back inner core-body and the preceding inner core-body that are embedded at the roughly tubular of branch fluid body interior, upstream side at the inner chamber of described minute fluid body embeds the back inner core-body, inner core-body before its downstream embeds, the downstream of described back inner core-body and the mutual butt of upstream extremity of preceding inner core-body, before the described mutual butt, the inner chamber of back inner core-body forms described section bar passage, the shape of the cross sectional shape of described section bar passage and the section bar of required processing is complementary, the downstream of inner core-body is stretched out described minute fluid body forward before described, and the terminal part of the downstream of preceding inner core-body is formed with the annular domatic of the terminal inclination more to the inside of trend more.
4. particular manufacturing craft as claimed in claim 3 is characterized in that, described die body comprises successively from the upstream to the downstream:
The die body plate of a pair of mutual butt joint combination, after the butt joint of described die body plate within it portion form the part of the described cavity of described die body;
One rebound, the cavity of described rebound comprises partly that the taper annular that is positioned at upstream side is domatic and is positioned at the passage in downstream, the domatic shape of described taper annular is complementary with the taper annular of the downstream of dividing the fluid body is domatic, and formation one is for the part of the described split channel of clad material circulation between described two tapers annular is domatic, the shape of the inner peripheral surface of described passage is complementary with the profile of stretching out the preceding inner core-body of branch fluid body, formation one supplies the part of the described split channel of clad material circulation between the inner peripheral surface of described passage and the outer peripheral face of preceding inner core-body, and described rebound is fixedly connected on the downstream of the die body plate combination of described butt joint assembling;
One cylinder manifold, the cavity of described cylinder manifold partly comprises the passage that is positioned at the domatic of upstream side and is positioned at the downstream, described domatic shape is complementary with the profile of the end of the preceding inner core-body that stretches into cylinder manifold, formation one is for the part of the described split channel of clad material circulation between the outer peripheral face of the end of the domatic and preceding inner core-body of described cylinder manifold, the shape of the inner peripheral surface of described passage and the profile of section bar are complementary, and described cylinder manifold is fixedly connected on the downstream of described rebound;
One mouth template, described mouth template have moulding outlet that the appearance and size with required Overmolded composite material is complementary and the downstream that is fixedly connected on described cylinder manifold.
5. particular manufacturing craft as claimed in claim 4, it is characterized in that the domatic sectional area with the annular split channel section between domatic of the taper that divides the fluid body of the described taper annular that is formed on rebound is greater than the sectional area of the split channel section between the outer peripheral face of end of the described domatic and preceding inner core-body that is formed on cylinder manifold.
6. a manufacture method of using the composite material that particular manufacturing craft manufacturing as claimed in claim 1 is coated with cladding material comprises the steps:
Customizing fabircated shapes as required, clad material is undertaken being conveyed into the step that is processed into required clad material in the extruder after the granulation by purposes characteristic prescription;
Thereby clad material is coated on the encapsulation steps that is formed on the composite material that is coated with cladding material on the outer surface of section bar on the outer surface of section bar;
The step of carrying out subsequent treatment through the composite material after coating;
It is characterized in that, described encapsulation steps is that the section bar exported from hauling machine and the clad material extruded from extruder are transported in the described particular manufacturing craft that coats usefulness, thereby makes clad material be coated on that one-shot forming is the one composite material that clad material and section bar are combined into one on the outer surface of section bar in this particular manufacturing craft.
7. the manufacture method of composite material as claimed in claim 6 is characterized in that, described clad material in particular manufacturing craft through being coated on again on the outer surface of section bar after the overcompression.
8. the manufacture method of composite material as claimed in claim 6 is characterized in that, the step of described subsequent treatment also comprises Vacuum shaping, cooling and shaping and composite material traction and the composite material cutting to composite material.
9. the manufacture method of composite material as claimed in claim 6 is characterized in that, hauling machine is the speed that the clad material of extruding is conveyed into particular manufacturing craft speed and the extruder that section bar is conveyed into particular manufacturing craft synchronous.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100233905A CN100427291C (en) | 2005-01-17 | 2005-01-17 | Method for manufacturing composite section bar coated with cladding material and dedicated die thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100233905A CN100427291C (en) | 2005-01-17 | 2005-01-17 | Method for manufacturing composite section bar coated with cladding material and dedicated die thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1807061A CN1807061A (en) | 2006-07-26 |
| CN100427291C true CN100427291C (en) | 2008-10-22 |
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| CNB2005100233905A Expired - Fee Related CN100427291C (en) | 2005-01-17 | 2005-01-17 | Method for manufacturing composite section bar coated with cladding material and dedicated die thereof |
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| CN (1) | CN100427291C (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106313394B (en) * | 2015-06-23 | 2018-07-06 | 佛山市顺德区重镔机械制造有限公司 | The compound plastic mechanism of section bar |
| CN105365184A (en) * | 2015-12-16 | 2016-03-02 | 宁彬 | Production method of composite building material |
| CN108466416A (en) * | 2018-04-03 | 2018-08-31 | 植珍成 | A kind of heating of tape and film covering device |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3742107A (en) * | 1969-10-06 | 1973-06-26 | Poly Optics | Extrusion process for optical fibres |
| JPS6054833A (en) * | 1983-09-05 | 1985-03-29 | Sumitomo Electric Ind Ltd | Manufacturing die of light guide |
| CN2048015U (en) * | 1988-12-05 | 1989-11-22 | 辽河石油勘探局油田建设工程二公司 | Multi-purpose combined handpiece of extruding-injecting machine |
| CN1198981A (en) * | 1998-06-02 | 1998-11-18 | 冯鹰 | Production process of solid plastic-coated special shapes |
| CN1219466A (en) * | 1997-12-09 | 1999-06-16 | 海普拉精密工业(株) | Manufacturing apparatus of composite pipe and manufacturing method thereof |
| CN1342549A (en) * | 2001-09-26 | 2002-04-03 | 周锡明 | Technology for making seamless composite Al-plastic pipe |
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2005
- 2005-01-17 CN CNB2005100233905A patent/CN100427291C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3742107A (en) * | 1969-10-06 | 1973-06-26 | Poly Optics | Extrusion process for optical fibres |
| JPS6054833A (en) * | 1983-09-05 | 1985-03-29 | Sumitomo Electric Ind Ltd | Manufacturing die of light guide |
| CN2048015U (en) * | 1988-12-05 | 1989-11-22 | 辽河石油勘探局油田建设工程二公司 | Multi-purpose combined handpiece of extruding-injecting machine |
| CN1219466A (en) * | 1997-12-09 | 1999-06-16 | 海普拉精密工业(株) | Manufacturing apparatus of composite pipe and manufacturing method thereof |
| CN1198981A (en) * | 1998-06-02 | 1998-11-18 | 冯鹰 | Production process of solid plastic-coated special shapes |
| CN1342549A (en) * | 2001-09-26 | 2002-04-03 | 周锡明 | Technology for making seamless composite Al-plastic pipe |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1807061A (en) | 2006-07-26 |
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