CN100424273C - Double-end expansion meshing body pile-connecting end plate and prefab - Google Patents

Double-end expansion meshing body pile-connecting end plate and prefab Download PDF

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Publication number
CN100424273C
CN100424273C CNB2005100698781A CN200510069878A CN100424273C CN 100424273 C CN100424273 C CN 100424273C CN B2005100698781 A CNB2005100698781 A CN B2005100698781A CN 200510069878 A CN200510069878 A CN 200510069878A CN 100424273 C CN100424273 C CN 100424273C
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China
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expansion
double
nut
prefabricated component
end plate
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Expired - Fee Related
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CNB2005100698781A
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Chinese (zh)
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CN1676769A (en
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周兆弟
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Abstract

The present invention relates to a pipe pile connection buckle, a prefabricated component composed of prefabricated component joints, a connection structure between two prefabricated components and a method for manufacturing the prefabricated component, which belongs to the field of the manufacture of prefabricated component connection buckles and the prefabricated components. The pipe pile connection buckle comprises an end plate, and two or multiple tensioning expansion nuts are circumferentially distributed on the end plate; during butt joint, under the action of an expansion pin, expansion bodies of a double-ended expansion engagement body expands in expansion cavities of the tensioning expansion nuts; both ends of the prefabricated component composed of double-ended expansion spliced pile end plates are respectively provided with spliced pile end plates provided with the tensioning expansion nuts; set heads arranged at both ends of each of a plurality of longitudinal reinforced bars arranged inside the prefabricated component are respectively clamped on reinforced bar set head clamping platforms in the tensioning expansion nuts. The double-ended expansion engagement body and the expansion pin are used for the butt joint between two prefabricated components.

Description

Double-end expansion meshing-body pile extension end plate
Technical field:
The present invention relates to a kind of pile tube connects button, precast plate and connects that button, bridge pier connect button, bridge connects button and electric pole interface and prefabricated component thereof, and adopt pile tube to connect button, precast plate to connect button, bridge pier and connect button, bridge and connect the syndeton between being connected between being connected between being connected between pile tube that button and electric pole interface constitutes and pile tube and pile tube, precast plate and precast plate, bridge pier and bridge pier, electric pole preform rod and preform rod and the preparation method of prefabricated component, the genus prefabricated component connects to be detained and prefabricated component manufacturing field.
Background technology:
The application be 200410091063.9 at all number of patent applications of the applicant, title " goes up apical grafting stake button and prefabricated component under the spiral shell ", draw nut, setscrew and top to draw nut to constitute by rising, rise and draw nut to be screwed in the screw section of setscrew, during butt joint, the expander of setscrew expands in expansion chamber in the nut is drawn on the top.Blemish in an otherwise perfect thing be: the one, need before the butt joint setscrew is screwed in to rise to draw in the screw thread of nut, the pile extension that just can achieve a butt joint then, it is slow therefore to dock pile extension speed; The 2nd, draw nut to draw the structure of nut different owing to rise with the top, so its mfg. moulding die and complex process, and the processing charges height.
Summary of the invention:
Purpose of design: avoid the weak point in the background technology, designing a kind of one is double-end expansion meshing-body pile extension end plate and the prefabricated component thereof with quick grafting expansion pile extension; The 2nd, realizing rises draws nut and top to draw the integrated of nut structure, reduces mould input and processing charges, reduces production costs.
Design scheme: the application is 200410091063.9 at all number of patent applications of the applicant, invents on the basis that title " goes up apical grafting stake button and prefabricated component under the spiral shell ", be further innovation and realizing on the architecture basics of the applicant, adopt the expansion principle to force the double-end expansion body between the pile tube that needs pile extension to form the butt joint of expanding in moment in first to file.On structure design: 1, the design of drawing nut of rising is one of feature of the present invention, and its major function is: the one, and rise and draw screw thread in the nut to rise to hale action of steel bars; The 2nd, have a reinforced hole at the bottom of the cap of nut, the periphery of reinforced hole is reinforcing bar heading Ka Tai, this reinforcing bar heading card platform can be stuck in the reinforcing bar heading that will connect firmly to rise and draw in the nut; The 3rd, rise and draw the design of expansion chamber in the nut, the particularly design of pawl engaging structure in the expansion chamber can form the hook drawknot and close, and----------can be expanded the expander in the double-end expansion body in the expansion chamber that draws nut that rises and form hook by the pin that expands and draw engaging structure moment with the expander in the double end varicosity.2, the design of double-end expansion body is two of a feature of the present invention, its major function is: the one, and the expander in the double-end expansion body (the particularly suitable tooth engaging conformation on the expander) can draw the expand pawl wall in chamber of instantaneous expansion distortion and chamber in the expansion chamber in the nut to form engagement rising after being subjected to the inserting by force of its pin that expands, and the expander after the dilatancy can be locked in the expansion chamber firmly; The 2nd, the expander at two ends is respectively with under the effect of the pin that expands in the double-end expansion body, can realize that in insertion moment of drawing expansion chamber in the nut of rising prefabricated component docks with the expansion between prefabricated component, thereby docking with expansion ways of connecting moment between pile tube and pile tube can be finished.The bloated pin of double-end expansion volume expansion end of body be expander be able to that instantaneous expansion struts basic, it is similar to, and taper-----point is gone up thick down, after inserting expander, expander can be strutted, produces permanent deformation, permanent locking in the expansion chamber of nut is drawn on the top along its guiding wire casing moment of expanding.3, the design of drawing nut and end plate welding connection structure of rising is three of a feature of the present invention, and its major function is: the one, guarantee to rise draw nut distribute accurately, be convenient between pile tube and pile tube fast, accurately dock; The 2nd, can be effectively be delivered to the end face of pile tube equably by its end plate with acting on the power of drawing nut of rising, avoid impact force to concentrate, easily cause the deficiency of pile tube breakage.
Technical scheme 1: double-end expansion meshing-body pile extension end plate, it comprises end plate (12), 2 or a plurality of rising are drawn nut (1) Be distributed on the end plate (12), during butt joint, the expander of double-end expansion meshing-body (3) expands and draws in the expansion chamber (6) in the nut (1) and mesh with the engaging tooth of expansion chamber wall rising under the effect of the pin (2) that expands.
Technical scheme 2: the prefabricated component that constitutes by double-end expansion meshing-body pile extension end plate, prefabricated component (10) two ends are equipped with respectively that having rises draws the pile extension end plate (12) of nut (1), the heading (11) at the two ends of some longitudinal reinforcements is connected to respectively to rise and draws on the reinforcing bar heading Ka Tai (5) in the nut (1) in the prefabricated component (10), and double-end expansion meshing-body (3) and expanding is sold (2) and is used for butt joint between two prefabricated components (10).
Technical scheme 3: prefabricated component that constitutes by double-end expansion meshing-body pile extension end plate and the docking structure between prefabricated component, the end of two prefabricated components that dock is equipped with respectively and has a plurality of the rising of end plate and draw nut, rising of one prefabricated component end draws nut mouth and rising of another prefabricated component end to draw the nut mouth relative, double-end expansion meshing-body expand in the expansion chamber that draws nut that rises by the pin that expands respectively and with its expansion chamber wall on the tooth engagement, finish docking between prefabricated component and prefabricated component.
Technical scheme 4: the method for making prefabricated component by double-end expansion meshing-body pile extension end plate, 2 or a plurality of rising draw the nut circle distribution on end plate, the two ends of some longitudinal reinforcements are upset into heading and are stuck in to rise and draw the heading Ka Tai in the nut to go up and put it in the shaping mould in the reinforcing cage, haling rising of prefabricated component die cavity one end simultaneously draws expansion nut to the power that sets, after forcing some reinforcing bars to extend to the length that sets synchronously, centrifugal casting or vibration foundry goods, get promptly that having rises and draw the prefabricated component of expansion nut structure, the double-end expansion meshing-body and the pin that expands are used for two butt joints between prefabricated component.
The present invention compares with background technology, the one, the structure design uniqueness, simple, processing mold is single, expense is low, reduced cost of production widely; The 2nd, realized the rapid abutting joint pile extension between prefabricated component and prefabricated component, high efficiency; The 3rd, rise and draw the design of nut and end plate welding connection structure, not only guaranteeing rises draw nut distribute accurately, be convenient between pile tube and pile tube fast, accurately dock, and can be effectively be delivered to the end face of pile tube equably by its end plate with acting on the power of drawing nut of rising, avoid impact force to concentrate, easily cause the deficiency of pile tube breakage.
Description of drawings:
Fig. 1 is the structural representation of double-end expansion meshing-body pile extension end plate.
Fig. 2 rises to draw the structural representation of nut.
Fig. 3 is the structural representation of double-end expansion body.
Fig. 4 is the end face structure schematic diagram of double-end expansion body.
Fig. 5 is the structural representation that expands and sell.
Fig. 6 is the structural representation of pile tube.
Fig. 7 is the pile tube of double-end expansion meshing-body pile extension end plate formation and the pile extension structural representation between pile tube or bridge pier and bridge pier or electric pole and electric pole.
The specific embodiment:
Embodiment 1: with reference to accompanying drawing 1~5.Double-end expansion meshing-body pile extension end plate, it comprises end plate 12,2 or a plurality of rising draw nut 1 circle distribution (welding) on end plate 12, during butt joint, the expander of double-end expansion meshing-body 3 is under the effect of the pin 2 that expands, expansion rise draw in the expansion chamber 6 in the nut 1 and with the engagement of expanding of the engaging tooth of expansion chamber wall, see accompanying drawing 1.Rise and draw nut 1 to adopt metal (as steel, stainless steel, alloy steel etc.) or nonmetals (as plastics, synthetic plastic, pottery etc.) by existing casting or injection moulding or ceramic sintering or machining technique making.The cap mouth that draws nut 1 of rising is inboard, and the periphery of reinforced hole is a reinforcing bar heading card platform 5 for the center of haling at the bottom of screw thread 7, the cap has reinforced hole 4, Ka Tai with hale between screw thread to expand the engagement chamber 6 and the wall that meshes chamber 6 that expands are the pawl structure, see accompanying drawing 2.Expansion chamber 6 has tapering, and it is big down little that cavity is; Hale 7 of screw threads and hale action of steel bars; Vertically have 1 or 2 or many guiding wire casing 8 that expands on the wall of the guide channel of the expander of double-end expansion body 3.On the wall of double-end expansion meshing-body engaging tooth be along toothing and form expansion and combine with the pawl that drawing in the nut 1 engagement chamber 6 walls that expand of rising.There is bloated pin-and-hole 9 at the center of the expander of double-end expansion body 3.Double-end expansion body 1 adopts metal (as steel, stainless steel, alloy steel etc.) or nonmetals (as plastics, synthetic plastic etc.) by existing casting or injection moulding or machining technique making, double-end expansion body 3 is by the pin 2 that expands, two expanders constitute, two expanders are overall structure, the head of swollen pin 2 is inserted in the expander upper end centre pilot passage 9, vertically have 1 or 2 or many guiding wire casing 8 that expands on the wall of guide channel, insert to rise for the ease of the expander moment in the double-end expansion body 3 and draw in the expansion chamber 6 in the nut, the arm of angle that connects of the end of the expander of double-end expansion body 3 is outwelled a circle, see accompanying drawing 3.Rise and draw nut 1, double-end expansion meshing-body 3 and expand pin 2 employing metals or nonmetals making; Metal material is meant all kinds of steel and alloy thereof, and nonmetals are batch plastics, resin, nylon, pottery and synthetic materials thereof etc.
Embodiment 2: with reference to accompanying drawing 6.On the basis of embodiment 1, prefabricated component (pile tube----the pipe shape that constitutes by double-end expansion meshing-body pile extension end plate, square pipe pile etc.), prefabricated component 10 two ends are equipped with respectively that having rises draws the pile extension end plate 12 of nut 1, the heading 11 at the two ends of some longitudinal reinforcements is connected to respectively to rise and draws on the reinforcing bar heading card platform 5 in the nut 1 in the prefabricated component 10, and the double-end expansion meshing-body 3 and the pin 2 that expands are used for the butt joint of 10 of two prefabricated components.(this double-end expansion body 3 when pile tube docks with pile tube, the expander in its double-end expansion body expand rise draw in the nut 1 and with its engagement; When pile tube did not dock with pile tube, its double-end expansion body 3 drew nut 1 to separate with rising, separately keeping).The end plate back side is welded with the tooth (as the varying length steel bar end) of protrusion, and purpose is in order firmly to be connected with concrete.
Embodiment 3: with reference to accompanying drawing 7.On the basis of embodiment 1 and 2, between pile tube that constitutes by double-end expansion meshing-body pile extension end plate and pile tube or the pile extension structure between bridge pier and bridge pier or electric pole and electric pole, the end of two prefabricated components that dock is equipped with a plurality of the rising that has end plate respectively and draws nut, rising of one prefabricated component end draws nut mouth and rising of another prefabricated component end to draw the nut mouth relative, double-end expansion meshing-body expand in the expansion chamber that draws nut that rises by the pin that expands respectively and with its expansion chamber wall on the tooth engagement, finish docking between prefabricated component and prefabricated component.
Embodiment 4: on the basis of embodiment 1 and 2, prefabricated component that constitutes by double-end expansion meshing-body pile extension end plate and the docking structure between prefabricated component, the end of two prefabricated components that dock is equipped with respectively and has a plurality of pile extension end plates that rise and draw nut, rising of one prefabricated component end draws nut mouth and rising of another prefabricated component end to draw the nut mouth relative, double-end expansion meshing-body expand in the expansion chamber that draws nut that rises by the pin that expands respectively and with its expansion chamber wall on the tooth engagement, finish docking between prefabricated component and prefabricated component.
Embodiment 5: the method for being made prefabricated component by double-end expansion meshing-body pile extension end plate, 2 or a plurality of rising draw the nut circle distribution on end plate, the two ends of some longitudinal reinforcements are upset into heading and are stuck in to rise and draw the heading Ka Tai in the nut to go up and put it in the shaping mould in the reinforcing cage, haling rising of prefabricated component die cavity one end simultaneously draws expansion nut to the power that sets, after forcing some reinforcing bars to extend to the length that sets synchronously, centrifugal casting or vibration foundry goods, get promptly that having rises draws the prefabricated component of expansion nut structure, double-end expansion meshing-body is used for docking between prefabricated component and prefabricated component, and the double-end expansion meshing-body and the pin that expands are used for two butt joints between prefabricated component.
What need understand is: though the foregoing description is to the present invention's detailed explanation of contrasting; but these embodiment are just illustrative to the present invention; rather than limitation of the present invention, any innovation and creation that do not exceed in the connotation of the present invention all fall within the scope of protection of the present invention.

Claims (1)

1. double-end expansion meshing-body pile extension end plate, it comprises end plate (12), rises and draw nut (1) and double-end expansion meshing-body (3); Two or more rising draws nut (1) to be distributed on the end plate (12), the cap mouth that draws nut (1) of rising is inboard to have reinforced hole (4) for the center of haling at the bottom of screw thread (7), the cap, the periphery of reinforced hole is reinforcing bar heading Ka Tai (5), Ka Tai and hale between screw thread and to be the engagement chamber (6) of expanding, expansion engagement chamber (6) has tapering, it is big down little that cavity is, and the wall in the engagement chamber (6) of expanding is the pawl structure; Double-end expansion meshing-body (3) is made of expand pin (2) and two expanders, two expanders are overall structure, the wall of described expander is along toothing, vertically have 1 or 2 or many guiding wire casing (8) that expands on the wall of the guide channel of described expander, there is bloated pin-and-hole (9) at the center of described expander; During butt joint, the expander of double-end expansion meshing-body (3) expands and draws in the expansion chamber (6) in the nut (1) and mesh with the pawl of expansion chamber wall rising under the effect of the pin (2) that expands.
CNB2005100698781A 2005-05-17 2005-05-17 Double-end expansion meshing body pile-connecting end plate and prefab Expired - Fee Related CN100424273C (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997038173A1 (en) * 1996-04-09 1997-10-16 Leimet Oy Clampjoint for concrete piles
CN2495685Y (en) * 2001-08-01 2002-06-19 钟肇鸿 Quick-action joint for prestressed concrete piles
CN1603523A (en) * 2004-11-16 2005-04-06 周兆弟 Upper screw lower connecting pile fastener and precast member
CN2795288Y (en) * 2005-05-17 2006-07-12 周兆弟 Double head expansion engaged body pile extension end plate and fabricated member

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997038173A1 (en) * 1996-04-09 1997-10-16 Leimet Oy Clampjoint for concrete piles
CN2495685Y (en) * 2001-08-01 2002-06-19 钟肇鸿 Quick-action joint for prestressed concrete piles
CN1603523A (en) * 2004-11-16 2005-04-06 周兆弟 Upper screw lower connecting pile fastener and precast member
CN2795288Y (en) * 2005-05-17 2006-07-12 周兆弟 Double head expansion engaged body pile extension end plate and fabricated member

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
预应力混凝土管桩快速接头技术. 钟肇鸿,胡仲明.广东土木与建筑,第2001年第12期. 2001
预应力混凝土管桩快速接头技术. 钟肇鸿,胡仲明.广东土木与建筑,第2001年第12期. 2001 *

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