CN100417450C - Test control unit of milling system of ball mill - Google Patents
Test control unit of milling system of ball mill Download PDFInfo
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- CN100417450C CN100417450C CNB200610131669XA CN200610131669A CN100417450C CN 100417450 C CN100417450 C CN 100417450C CN B200610131669X A CNB200610131669X A CN B200610131669XA CN 200610131669 A CN200610131669 A CN 200610131669A CN 100417450 C CN100417450 C CN 100417450C
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- 238000003801 milling Methods 0.000 title 1
- 239000003245 coal Substances 0.000 claims abstract description 95
- 239000000843 powder Substances 0.000 claims abstract description 42
- 239000002817 coal dust Substances 0.000 claims description 20
- 230000008676 import Effects 0.000 claims description 14
- 208000011580 syndromic disease Diseases 0.000 claims description 14
- 230000002950 deficient Effects 0.000 claims description 7
- 230000004888 barrier function Effects 0.000 abstract 3
- 238000010298 pulverizing process Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 13
- 239000000047 product Substances 0.000 description 10
- 230000001276 controlling effect Effects 0.000 description 9
- 238000005259 measurement Methods 0.000 description 9
- 230000001105 regulatory effect Effects 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 235000012054 meals Nutrition 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
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- Disintegrating Or Milling (AREA)
Abstract
A measuring and controlling unit for the ball grinder's pulverizing system, which consists of coal feeder, ball grinder, cold air and hot air barrier plates for cold air and hot air pipes, flapper, coarse powder-fine powder separator, and powder discharger, has temp sensor on outlet pipe of ball grinder, powder quantity sensor on the outlet pipe of finished coal powder, and air flow sensor on the pipeline between fine powder separator and powder discharger. The sensed signals are output to computer for controlling the cold air and hot air barrier plates, coal feeder and total air flow barrier plate.
Description
Technical field
The present invention relates to the control technology field, is a kind of measure and control device of ball mill pulverized coal preparation system, particularly a kind ofly is used for pulverized coal system is made by thermal power plant through ball mill to raw coal measure and control device.
Background technology
In thermal power plant, use ball mill that raw coal is worn into the qualified coal dust of granularity usually.The flow process of existing ball mill pulverized coal preparation system is: the raw coal amount that feeder control enters ball mill, all suitable wind of raw coal and temperature, flow mixes in ball mill, by the steel ball in the ball mill raw coal is ground.Wind in ball mill as drier and delivery vehicles.Coal dust is carried by wind and enters mill separator, turns back to the ball mill through flapper from the isolated defective meal of mill separator and regrinds, and qualified coal dust is sent into pulverized-coal collector by hot blast.Pulverized-coal collector separates coal dust with hot blast, the qualified coal dust of separating is delivered to the finished product Pulverized Coal Bin through flapper, contains a spot of coal dust in the weary gas of separating, and is utilized through the air-supply of mill exhauster as boiler.
Ball mill in the ball mill pulverized coal preparation system should keep inside to have suitable coal capcity when work.If coal capcity is on the low side, then clash into mutually between the inner steel ball of ball mill, not only wasted energy, and worn steel ball is accelerated, and cause steel ball to reduce service life, increased the powder process cost undoubtedly, powder process this moment amount equals coal-supplying amount, but system is in inefficient state; If the ball mill coal capcity is excessive, steel ball is embedded in the coal, and coal dust output reduces on the contrary, continue to cause ball mill to stop up, and forfeiture powder process ability, it is inner to need to shut down cleaning.
Hot blast in the ball mill pulverized coal preparation system also is the important parameter of pulverized coal preparation system, and hot blast comprises the temperature and the flow of wind.Wind-warm syndrome is suitable, and temperature is too high might to cause coal dust firing, the low excessively effect that does not have drier of temperature; Air quantity is suitable, and when air quantity was less than normal, raw coal can only be taken the very little fine powder of granularity out of at the skewness of ball mill inside from wind, and powder outlet quantity descends.When air quantity was excessive, a large amount of defective meal were carried out, and the Hui Fenliang of mill separator increases, and the coal powder size that pulverized-coal collector is separated increases, and coal dust is defective, and electrical energy consumption of ventilation increases simultaneously.
The work effect of separator is directly related with air quantity in the ball mill pulverized coal preparation system, and in general air quantity increases, and the coal powder size of then separating can corresponding increase.
At present, measure and control device for existing ball mill pulverized coal preparation system, the traditional idea in this area is based on the capital equipment that ball mill is a system, therefore, the control scheme also is the thinking based on ball mill fully, and the control target is the suitable ventilation of suitable coal capcity of ball mill and ball mill, suitable wind-warm syndrome.Coal capcity feeder rotational speed regulation, wind-warm syndrome is regulated with hot and cold air door, and air quantity is regulated with total air door.Coal capcity for ball mill, the measure and control device that ventilation and wind-warm syndrome are traditional is all measured round ball mill, air quantity characterizes with the ball mill inlet pressure, wind-warm syndrome characterizes with the outlet temperature value of ball mill, the coal capcity of ball mill adopts ball mill front and back differential pressure usually, the electric current of ball mill motor, the vibrations of ball mill bearing, the sound of ball mill, ratio of ball mill differential pressure and deduster differential pressure or the like measurement parameter indirectly characterizes coal capcity, because coal capcity is that indirect measurement parameter obtains, unavoidably be subjected to the influence of other variable, as: the error of measurement platen press must be subjected to the interference of air quantity; The survey current method must be subjected to the interference of ball mill ball load; Signal sensitivity when high load capacity of surveying the bearing lash method is lower; Voice signal characteristics and vibration signal are similar; And the ratio method of surveying ball mill differential pressure and deduster differential pressure can not guarantee that coal capcity is in optimum value.At last, above-mentioned all schemes are under different operating modes, as the situation behind the moisture of raw coal, ball mill ball load, the operation a period of time worn steel ball, the capital causes the variation that signal is bigger, exist measurement links many, the device many, certainty of measurement is low, be not easy to control, control the inaccurate deficiency that waits.
Summary of the invention
The objective of the invention is, overcome the technology prejudice of this area, measuring point to the observing and controlling key element carries out change in location, provide a kind of measurement point to select rationally, the certainty of measurement height can directly be measured exerting oneself of ball mill, being convenient to control the ball mill coal capcity is optimum value, the control parameter tuning is convenient, makes powder process output maximum, the ball mill pulverized coal preparation system measure and control device that the powder process cost is low.
The objective of the invention is to realize: a kind of measure and control device of ball mill pulverized coal preparation system by following technical scheme, it comprises by feeder 14 outlets and being connected with ball mill 9 imports by pipeline 15a, cold, warm- air pipe 23,22 is cold by what settle on pipeline separately respectively, hot- air damper 12,13 are connected with pipeline 15a, ball mill 9 outlets are connected with mill separator 2 imports by pipeline 16b, mill separator 2 defective rough coal powder outlets are connected with pipeline 15a by the flapper 7a that settles on pipeline 17c, mill separator 2 qualified rough coal powder outlets are connected with pulverized-coal collector 3 imports by pipeline 18d, on the finished product coal dust export pipeline 21f of pulverized-coal collector 3, be equipped with flapper 7b, the ball mill pulverized coal preparation system that pulverized-coal collector 3 weary gas outlets connect to form by pipeline 19e and mill exhauster 5 air inlets, on the pipeline 16b of ball mill 9 outlets, be provided with temperature sensor 8, temperature sensor 8 is electrically connected with computer 10 signals collecting interfaces, computer 10 signal controlling interfaces respectively with separately control cold, hot- air damper 12,13 are electrically connected, it is characterized in that: on the finished product coal dust export pipeline 21f of pulverized-coal collector 3, be provided with powder quantity sensor 6, powder quantity sensor 6 is electrically connected with computer 10 signals collecting interfaces, computer 10 signal controlling interfaces are electrically connected with feeder 14, on pulverized-coal collector 3 and pipeline 19e that mill exhauster 5 is connected, be provided with air flow sensor 4, air flow sensor 4 is electrically connected with computer 10 signals collecting interfaces, computer 10 signal controlling interfaces respectively with separately control cold, hot- air damper 12,13 are electrically connected.
Described air flow sensor 4 is electrically connected with computer 10 signals collecting interfaces, the hot and cold airduct 23,22 of described ball mill pulverized coal preparation system is connected with blast main 24 by the hot and cold windshield plate of settling on pipeline separately 12,13 respectively, blast main 24 is connected with pipeline 15a by the total blast volume baffle plate of settling 11, and computer 10 signal controlling interfaces are electrically connected with total blast volume baffle plate 11.
The wind-warm syndrome control mode of the measure and control device of ball mill pulverized coal preparation system of the present invention is same as the prior art, all be the temperature signal of measuring to be flowed to computer, realize what wind-warm syndrome was regulated by the aperture of the hot and cold windshield plate of computer control by the temperature sensor that is provided with on the ball mill export pipeline.The measure and control device of ball mill pulverized coal preparation system of the present invention compared with prior art, the special beneficial effect that is had is embodied in:
1. because the present invention has carried out change in location to the observing and controlling key element, on the finished product coal dust export pipeline of pulverized-coal collector, be provided with the powder quantity sensor as the powder measuring point, can directly measure exerting oneself of ball mill, if coal capcity is an optimum value, the output of inevitable ball mill is maximum;
2. because the present invention is provided with air flow sensor as the air quantity measuring point on pulverized-coal collector and pipeline that mill exhauster is connected, even when hot and cold airduct directly is connected with the ball mill import by the hot and cold windshield plate of settling on pipeline separately respectively, also can carry out decoupling zero control by the computer software that those skilled in the art were familiar with, when regulating air quantity, the equidirectional variation simultaneously of hot and cold windshield plate, the maintenance wind-warm syndrome is a constant, and when regulating wind-warm syndrome, the differential adjusting of hot and cold windshield plate, the maintenance air quantity is a constant;
3. because the present invention is provided with air flow sensor as the air quantity measuring point on pulverized-coal collector and pipeline that mill exhauster is connected, air quantity according to the pulverized-coal collector hot-blast outlet, for ball mill pulverized coal preparation system with total blast volume baffle plate, need only control the aperture of total blast volume baffle plate, make air quantity be controlled to be constant, just can easily realize best air quantity control, guarantee the powder process quality better;
4. because powder measuring point of the present invention and the selection of air quantity measuring point are reasonable, and can realize direct measurement, its certainty of measurement height, be convenient to control, precise control, making the ball mill coal capcity is optimum value, the operating point that makes separator is also in optimum value, powder process output is maximum, and the powder process cost is low, makes formation whole system all devices all work in the maximal efficiency point.
Description of drawings
Fig. 1 is the measure and control device structural representation of ball mill pulverized coal preparation system of the present invention.
Fig. 2 has the control software schematic diagram of total blast volume baffle plate 11 for the measure and control device of ball mill pulverized coal preparation system of the present invention.
Fig. 3 does not have the control software schematic diagram of total blast volume baffle plate 11 for the measure and control device of ball mill pulverized coal preparation system of the present invention.
1 run coal bin, 2 mill separators, 3 pulverized-coal collectors, 4 air flow sensors, 5 mill exhausters, 6 powder quantity sensors, 7a, 7b flapper, 8 temperature sensors, 9 ball mills, 10 computers, 11 total blast volume baffle plates, 12 cold wind baffle plates, 13 hot-air dampers, 14 feeders, 15a, 16b, 17c, 18d, 19e pipeline, 20 finished product Pulverized Coal Bin, 21f finished product coal dust export pipeline, 22 warm-air pipes, 23 cool air hoses, 24 blast mains.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples.
With reference to Fig. 1, the measure and control device of ball mill pulverized coal preparation system of the present invention, it comprises the ball mill pulverized coal preparation system, the ball mill pulverized coal preparation system is connected with run coal bin 1 by feeder 14 imports, feeder 14 outlets are connected with ball mill 9 imports by pipeline 15a, cold, warm- air pipe 23,22 is cold by what settle on pipeline separately respectively, hot- air damper 12,13 are connected with pipeline 15a, or it is cold, warm- air pipe 23,22 is cold by what settle on pipeline separately respectively, hot- air damper 12,13 are connected with blast main 24, blast main 24 is connected with pipeline 15a by the total blast volume baffle plate of settling 11, ball mill 9 outlets are connected with mill separator 2 imports by pipeline 16b, mill separator 2 defective rough coal powder outlets are connected with pipeline 15a by the flapper 7a that settles on pipeline 17c, mill separator 2 qualified rough coal powder outlets are connected with pulverized-coal collector 3 imports by pipeline 18d, on the finished product coal dust export pipeline 21f of pulverized-coal collector 3, be equipped with flapper 7b, the finished product coal dust export pipeline 21f of pulverized-coal collector 3 is connected with finished product Pulverized Coal Bin 20, and pulverized-coal collector 3 weary gas outlets connect to form by pipeline 19e and mill exhauster 5 air inlets.Be provided with temperature sensor 8 on the pipeline 16b of ball mill 9 outlets, temperature sensor 8 is electrically connected with computer 10 signals collecting interfaces, and computer 10 signal controlling interfaces are electrically connected with the hot and cold windshield plate 12,13 of control separately respectively; On the finished product coal dust export pipeline 21f of pulverized-coal collector 3, be provided with powder quantity sensor 6, powder quantity sensor 6 is electrically connected with computer 10 signals collecting interfaces, computer 10 signal controlling interfaces are electrically connected with feeder 14, on pulverized-coal collector 3 and pipeline 19e that mill exhauster 5 is connected, be provided with air flow sensor 4, air flow sensor 4 is electrically connected with computer 10 signals collecting interfaces, and computer 10 signal controlling interfaces are electrically connected with the hot and cold windshield plate 12,13 of control separately respectively or total blast volume baffle plate 11 is electrically connected.
Definite value is adopted in control for wind-warm syndrome, air quantity; Control for the powder amount is adopted from optimizing scheme (powder process amount maximum is defined as optimum).
Sensor of the present invention is the commercially available prod, the sensor type selecting: because of the operating temperature of temperature sensor 8 about 100 ℃, therefore adopt copper resistance to get final product.Air flow sensor 4 is the throttle type primary element, from the life-span consideration, can adopt nozzle, and secondary component is a differential pressure transmitter.Powder quantity sensor 6 can adopt the impulse type sensor.Computer 10 the bests are selected industrial control computer for use, also can select distributing system for use.
With reference to Fig. 2, have under the situation of total blast volume baffle plate 11 at the measure and control device of ball mill pulverized coal preparation system, temperature sensor 8 signals send controller to, and controller carries out differential adjusting control to hot and cold windshield plate 12 and 13; Air flow sensor 4 signals send controller to, and controller is controlled total blast volume baffle plate 11, can regulate the air quantity change that causes to wind-warm syndrome and control; Powder quantity sensor 6 signals send controller to, and controller adopts and from the optimizing scheme coal-supplying amount of feeder 14 controlled.
With reference to Fig. 3, measure and control device at the ball mill pulverized coal preparation system does not have under the situation of total blast volume baffle plate 11, temperature sensor 8 and air flow sensor 4 signals send controller to, controller adopts fuzzy control and/or decoupling zero control software that hot and cold windshield plate 12 and 13 is carried out decoupling zero control, when regulating air quantity, and the equidirectional variation simultaneously of hot and cold windshield plate, the maintenance wind-warm syndrome is a constant, and when regulating wind-warm syndrome, the differential adjusting of hot and cold windshield plate, the maintenance air quantity is a constant.
The computer software programming of the measure and control device of ball mill pulverized coal preparation system of the present invention is the technology that those skilled in the art are familiar with according to automatic control technology and microcomputer data processing establishment.
Claims (2)
1. the measure and control device of a ball mill pulverized coal preparation system, it comprises by feeder (14) outlet and being connected with ball mill (9) import by pipeline (15a), cold, warm-air pipe (23,22) cold by what on pipeline separately, settle respectively, hot-air damper (12,13) be connected with pipeline (15a), ball mill (9) outlet is connected with mill separator (2) import by pipeline (16b), the defective rough coal powder outlet of mill separator (2) is connected with pipeline (15a) by going up the flapper of settling (7a) at pipeline (17c), the qualified discharge of mill separator (2) is connected with pulverized-coal collector (3) import by pipeline (18d), on the finished product coal dust export pipeline (21f) of pulverized-coal collector (3), be equipped with flapper (7b), the ball mill pulverized coal preparation system that the weary gas outlet of pulverized-coal collector (3) connects to form by pipeline (19e) and mill exhauster (5) air inlet, on the pipeline (16b) of ball mill (9) outlet, be provided with temperature sensor (8), temperature sensor (8) is electrically connected with computer (10) signals collecting interface, computer (10) signal controlling interface respectively with separately control cold, hot-air damper (12,13) be electrically connected, it is characterized in that: on the finished product coal dust export pipeline (21f) of pulverized-coal collector (3), be provided with powder quantity sensor (6), powder quantity sensor (6) is electrically connected with computer (10) signals collecting interface, computer (10) signal controlling interface is electrically connected with feeder (14), on pulverized-coal collector (3) and pipeline (19e) that mill exhauster (5) is connected, be provided with air flow sensor (4), air flow sensor (4) is electrically connected with computer (10) signals collecting interface, temperature sensor (8) and air flow sensor (4) signal send computer (10) to, computer (10) adopts fuzzy control and/or decoupling zero control software to cold, hot-air damper (12,13) carry out decoupling zero control, powder quantity sensor (6) signal sends computer (10) to, and computer (10) adopts and from the optimizing scheme coal-supplying amount of feeder (14) controlled.
2. the measure and control device of a ball mill pulverized coal preparation system, it comprises by feeder (14) outlet and being connected with ball mill (9) import by pipeline (15a), cold, warm-air pipe (23,22) cold by what on pipeline separately, settle respectively, hot-air damper (12,13) be connected with blast main (24), blast main (24) is connected with pipeline (15a) by the total blast volume baffle plate of settling (11), ball mill (9) outlet is connected with mill separator (2) import by pipeline (16b), the defective rough coal powder outlet of mill separator (2) is connected with pipeline (15a) by going up the flapper of settling (7a) at pipeline (17c), the qualified discharge of mill separator (2) is connected with pulverized-coal collector (3) import by pipeline (18d), on the finished product coal dust export pipeline (21f) of pulverized-coal collector (3), be equipped with flapper (7b), the ball mill pulverized coal preparation system that the weary gas outlet of pulverized-coal collector (3) connects to form by pipeline (19e) and mill exhauster (5) air inlet, on the pipeline (16b) of ball mill (9) outlet, be provided with temperature sensor (8), temperature sensor (8) is electrically connected with computer (10) signals collecting interface, computer (10) signal controlling interface respectively with separately control cold, hot-air damper (12,13) be electrically connected, it is characterized in that: on the finished product coal dust export pipeline (21f) of pulverized-coal collector (3), be provided with powder quantity sensor (6), powder quantity sensor (6) is electrically connected with computer (10) signals collecting interface, computer (10) signal controlling interface is electrically connected with feeder (14), on pulverized-coal collector (3) and pipeline (19e) that mill exhauster (5) is connected, be provided with air flow sensor (4), air flow sensor (4) is electrically connected with computer (10) signals collecting interface, computer (10) signal controlling interface is electrically connected with total blast volume baffle plate (11), temperature sensor (8) signal sends computer (10) to, computer (10) is to cold, hot-air damper (12,13) carry out differential adjusting control, air flow sensor (4) signal sends computer (10) to, computer (10) is controlled total blast volume baffle plate (11), can regulate the air quantity change that causes to wind-warm syndrome controls, powder quantity sensor (6) signal sends computer (10) to, and computer (10) adopts and from the optimizing scheme coal-supplying amount of feeder (14) controlled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610131669XA CN100417450C (en) | 2006-11-21 | 2006-11-21 | Test control unit of milling system of ball mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200610131669XA CN100417450C (en) | 2006-11-21 | 2006-11-21 | Test control unit of milling system of ball mill |
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| CN1958166A CN1958166A (en) | 2007-05-09 |
| CN100417450C true CN100417450C (en) | 2008-09-10 |
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| CNB200610131669XA Expired - Fee Related CN100417450C (en) | 2006-11-21 | 2006-11-21 | Test control unit of milling system of ball mill |
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Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101462092B (en) * | 2007-12-19 | 2011-05-04 | 贵阳铝镁设计研究院 | Grinding device |
| CN101334666B (en) * | 2008-07-15 | 2010-10-27 | 西安艾贝尔科技发展有限公司 | Double-inlet double-outlet steel ball coal mill straight blowing type milling system optimized control method |
| CN101786537A (en) * | 2010-02-10 | 2010-07-28 | 扬州电力设备修造厂 | Stone coal collecting and conveying system |
| CN102641771B (en) * | 2012-04-28 | 2014-09-17 | 济南重工股份有限公司 | Coarse powder returning device of mill |
| CN103480479B (en) * | 2013-09-29 | 2016-02-24 | 山东奥能电力科技有限公司 | A kind of control device of ball mill |
| CN104785332A (en) * | 2015-04-10 | 2015-07-22 | 广西鱼峰水泥股份有限公司 | Selecting method for temperature measuring point at outlet of ball mill |
| CN105135460A (en) * | 2015-09-24 | 2015-12-09 | 中国大唐集团科学技术研究院有限公司 | Pulverizing system air temperature regulating system |
| CN106017604A (en) * | 2016-07-13 | 2016-10-12 | 中国华电科工集团有限公司 | Fill level measuring device for ball mill, ball mill and coal milling system |
| CN109174423B (en) * | 2018-09-18 | 2023-08-11 | 国能龙源蓝天节能技术有限公司 | Coal mill outlet temperature control system and method based on-line adjustment of pulverized coal fineness |
| CN112044536B (en) * | 2020-09-21 | 2024-03-05 | 连云港市沃鑫高新材料有限公司 | Ball mill for grinding silicon carbide micropowder |
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| US5570844A (en) * | 1992-10-28 | 1996-11-05 | Slegten S.A. | Method for tubular rotary ball mill or mill with similar grinding instruments |
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Assignee: BEIJING TIANDIHEXING TECHNOLOGY CO., LTD. Assignor: East Electric Science and technology development headquarters of Northeast Dianli University Contract fulfillment period: 2009.3.19 to 2014.3.18 contract change Contract record no.: 2009990000657 Denomination of invention: Test control unit of milling system of ball mill Granted publication date: 20080910 License type: Exclusive license Record date: 2009.6.16 |
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