CN100415684C - Aluminum oxide enhanced titanium-silicon-aluminum-carbon base ceramics composite material and preparing method thereof - Google Patents
Aluminum oxide enhanced titanium-silicon-aluminum-carbon base ceramics composite material and preparing method thereof Download PDFInfo
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- CN100415684C CN100415684C CNB2006100460142A CN200610046014A CN100415684C CN 100415684 C CN100415684 C CN 100415684C CN B2006100460142 A CNB2006100460142 A CN B2006100460142A CN 200610046014 A CN200610046014 A CN 200610046014A CN 100415684 C CN100415684 C CN 100415684C
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Abstract
This invention relates to a ceramic base compound material of Al2O3 strengthened TiSiAlC base(Ti3Sil-xAlxC2/Al2O3, in which, x is greater than or equal to 0 and less or equal to 0.1) prepared by hot pressure and its preparation method, in which, Ti3Sil-xAlxC2 is generated in site, Al2O3 as the strengthened phase exists in the Ti2Sil-xAlxC2 matrix. The preparation method includes: first of all taking Ti powder, Si powder, Al powder, Graphite powder and Al2O3 powder as the raw materials, the absolute alcohol as the medium to ball-mill them in a agate jar for 16-24h to be dried and screened and put into a graphite die to be cold-pressed and molded(10-20MPa), then sintered in a hot pressing kiln with vacuum or Ar under 1500-1600deg.C for 30-120min, the rising speed is 10-15deg./min and the force is 20-40MPa.
Description
Technical field
The present invention relates to ceramic matric composite and preparation method, be specially a kind of hot pressing and prepare aluminum oxide enhanced titanium-silicon-aluminum carbon (Ti
3Si
1-xAl
xC
2(0<x≤0.1)) ceramic composite and preparation method thereof.
Background technology
From M.W.Barsoum etc. by reaction hot-pressing technology synthesizing block Ti first
3SiC
2Since (Joumal oftheAmerican Ceramic Society, 79 (1996) 1953-6), Ti
3SiC
2With its unique nano lamellar crystalline-granular texture, have the pottery and the characteristics of metal concurrently: low density, soft, high-modulus, high-fracture toughness, good thermal shock resistance and high temperature oxidation resistance, favorable conductive and thermal conductivity, become the high temperature application structure material that has potentiality, become the focus of world research.Employing Ti, Si such as Y.C.Zhou and C powder are raw material, have prepared purer Ti by in-situ hot pressing solid/liquid phase reaction
3SiC
2Block materials (Material ResearchInnovation, 2 (1998) 142-6).Y.C.Zhou etc. utilize Al to replace Ti
3SiC
2In a part of Si, prepared Ti
3Si
1-xAl
xC
2Sosoloid (Materials Research Innovations, 8 (2004) 97-102).Researchs such as H.B.Zhang are thought and are formed Ti
3Si
0.9Al
0.1C
2Sosoloid can improve its high-temperature oxidation resistance (ActaMaterialia, 52 (2004) 3631-7).
Ti
3SiC
2As structural ceramic material, wear resistance is very big to the influence in its work-ing life.Report such as T.El-Raghy coarse-grain Ti
3SiC
2(100 μ m) is than thin brilliant Ti
3SiC
2(5 μ m) has higher wearing resistance (Wear, 238 (2000) 125-30).Y.Zhang etc. think Ti
3SiC
2Be non-self-lubricating, with from as frictional coefficient very high (1.16-1.43) (MaterialsLetters, 55 (2002) 285-9) when grinding pair.D.Sarkar etc. determine Ti
3SiC
2Wearing and tearing are accompanied by the friction oxidation reaction, increase wear rate with loaded value and also increase (Joumal ofthe American Ceramic Society, 88 (2005) 3245-8) thereupon.Ti is thought in synthetic study
3SiC
2Wear resisting property undesirable, be to improve the approach of wear resistance and add hard phase particles.Because Al
2O
3Have high elastic coefficient and high rigidity, and and Ti
3SiC
2Have chemical compatibility and close thermal expansivity, so preparation Ti
3SiC
2/ Al
2O
3Matrix material becomes the target of research.H.J.Wang etc. (Ceramics International, 28 (2002) 931-4) adopt Ti powder, TiC powder, Si powder and Al
2O
3Powder is hot pressed sintering Ti in the SPS system
3SiC
2/ Al
2O
3Matrix material.Y.M.Luo etc. (Materials Letters, 57 (2003) 2509-14) are by at first preparing Ti
3SiC
2Powder is used Ti again
3SiC
2Powder and Al
2O
3Powder is mixed in proportion preparation Al
2O
3/ Ti
3SiC
2Matrix material, complex process, cost is higher.S.B.Li etc. (Composites Science and Technology, 63 (2003) 813-9) are with the TiH powder, Si powder, C powder and Al
2O
3Powder is raw material hot pressing under vacuum condition, has only synthesized 8wt.%Al
2O
3Ti
3SiC
2/ Al
2O
3Matrix material.All do not relate to and utilize Al
2O
3Strengthen Ti
3Si
1-xAl
xC
2Sosoloid.
Summary of the invention
The objective of the invention is to design that a kind of composition is adjustable, mechanical property good, wear resisting property is excellent, simple to operate, easy control of process conditions, Ti that cost is low
3Si
1-xAl
xC
2/ Al
2O
3Ceramic composite and preparation method thereof.
Technical scheme of the present invention is:
A kind of aluminum oxide enhanced titanium-silicon-aluminum carbon ceramic composite materials is by aluminum oxide wild phase and generated in-situ Ti
3Si
1-xAl
xC
2Matrix is formed, Al
2O
3Be present in Ti as wild phase
3Si
1-xAl
xC
2In the matrix, Al
2O
3Content be 5~30vol.% (volumn concentration).Described Ti
3Si
1-xAl
xC
2In the matrix, Si and Al mol ratio are (1-x): x, 0<x≤0.1.
A kind of preparation Ti
3Si
1-xAl
xC
2/ Al
2O
3The method of ceramic composite is synthesized by hot-pressing technique, wherein Ti
3Si
1-xAl
xC
2Generated Al by original position
2O
3Be present in Ti as wild phase
3Si
1-xAl
xC
2In the matrix.
Described preparation Ti
3Si
1-xAl
xC
2/ Al
2O
3The method of ceramic composite is a raw material with titanium valve, silica flour, aluminium powder, Graphite Powder 99 and aluminum oxide powder, and the atomic ratio between titanium valve, silica flour, aluminium powder, the Graphite Powder 99 (being mol ratio) is 3: (1-x): x: 2, and 0<x≤0.1 wherein.Ball milling 16~24 hours, dry and sieve after pack into coldmoulding in the graphite jig (10~20MPa), in vacuum or be connected with sintering in the hot pressing furnace of argon gas, temperature rise rate is 10~15 ℃/minute, at 1500~1600 ℃ of sintering, soaking time is 30~120 minutes, and exerting pressure is 20~40MPa.Thereby, prepare superior Ti of comprehensive mechanical performance such as high rigidity, high elastic coefficient, high bending strength, high shear strength, wear resisting property be good
3Si
1-xAl
xC
2/ Al
2O
3Ceramic composite.
The titanium valve of described adding, silica flour, aluminium powder, Graphite Powder 99 and aluminum oxide powder size range are 200~600 orders; Described sintering processing is a hot pressed sintering; Described sintering atmosphere is that (vacuum tightness is 10 to vacuum
-4~10
-2MPa) or argon gas; Described mixing method adopts the ball milled under the alcohol medium.
Advantage of the present invention is:
1. composition is adjustable, technology is simple, and cost is low.The present invention is a raw material with titanium valve, silica flour, aluminium powder, Graphite Powder 99 and aluminum oxide powder, and wherein the volumn concentration of aluminum oxide can be regulated in original proportioning.The agglomerating Ti of institute
3Si
1-xAl
xC
2/ Al
2O
3Ceramic composite is by Ti
3Si
1-xAl
xC
2And Al
2O
3Two phase composites, wherein Ti
3Si
1-xAl
xC
2Synthesized by original position.With respect to earlier synthetic two-phase, the remix sintering becomes simply technical process, greatly reduces cost again.
2. mechanical property is good, wear resisting property is good.With respect to method synthetic Ti of the same race
3Si
1-xAl
xC
2One-component ceramic, prepared Ti
3Si
1-xC
2/ Al
2O
3Ceramic composite has superior characteristics of comprehensive mechanical performance such as high-compactness, high rigidity, high elastic coefficient, high bending strength, high shear strength, wear resisting property be good.With Ti
3Si
0.9Al
0.1C
2/ 10vol.%Al
2O
3Be example, work as Al
2O
3When the content of wild phase was 10vol.% (volumn concentration) left and right sides, the Young's modulus of material reached 334GPa, and hardness is 5.2GPa, and flexural strength is 579MPa, and shearing resistance is 133MPa, respectively than single-phase Ti
3Si
0.9Al
0.1C
2Improved about 5.4%, 48.6%, 38.5% and 14.7%.In addition, experimental results show that to be to grinding pair, Ti under the reciprocating type friction condition with the AISI-52100 bearing steel ball
3Si
0.9Al
0.1C
2/ Al
2O
3Matrix material has better wear resistance, and its wear resistance is with Al
2O
3The increase of volume content and strengthening.
Description of drawings
Fig. 1 is single-phase Ti
3Si
0.9Al
0.1C
2And Ti
3Si
0.9Al
0.1C
2/ Al
2O
3The X-ray diffraction spectrum of matrix material.(a) be single-phase Ti
3Si
0.9Al
0.1C
2, (b) be Ti
3Si
0.9Al
0.1C
2/ 10vol.%Al
2O
3, (c) be Ti
3Si
0.9Al
0.1C
2/ 20vol.%Al
2O
3
Fig. 2 (a)-(b) is Ti
3Si
0.9Al
0.1C
2/ Al
2O
3The fracture of ceramic composite (back scattering phase).(a) be Ti
3Si
0.9Al
0.1C
2/ 10vol.%Al
2O
3, (b) be Ti
3Si
0.9Al
0.1C
2/ 20 vol.%Al
2O
3
Fig. 3 is Ti
3Si
0.9Al
0.1C
2/ Al
2O
3Ceramic composite is to grinding pair, the wear rate under the reciprocating type friction condition and the relation of loaded value with the AISI-52100 bearing steel ball.
Fig. 4 is Ti
3Si
0.9Al
0.1C
2/ 20vol.%Al
2O
3The wear surface under 10N loads of ceramic composite.
Embodiment
Below by example in detail the present invention is described in detail.
Embodiment 1 (Ti
3Si
0.9Al
0.1C
2/ 10vol.%Al
2O
3) (TSAC/10A)
With size range is that 200~600 purpose titanium valves, 131.3 grams, silica flour 27.8 grams, aluminium powder 2.5 grams, graphite 21.9 grams and aluminum oxide powder 18.0 grams are raw material, with the raw spirit is medium, ball milling is 16 hours in the agate jar, dry (water content is less than 0.05 wt.%) and cross 200 mesh sieves after the coldmoulding (10MPa) in the graphite jig of packing into, sintering in being connected with the hot pressing furnace of argon gas, temperature rise rate are 10 ℃/minute, at 1550 ℃ of sintering, soaking time is 60 minutes, exerts pressure to be 30MPa.Whole sintering process all is to carry out under argon shield.The density that Archimedes's method records is 4.41g/cm
3Be 98.5% of theoretical density.Ti
3Si
0.9Al
0.1C
2/ 10vol.%Al
2O
3The Vickers' hardness of matrix material is 5.2GPa; Young's modulus is 334GPa; Flexural strength is 579MPa; Shearing resistance is 133MPa.
Embodiment 2 (Ti
3Si
0.9Al
0.1C
2/ 20vol.%Al
2O
3) (TSAC/20A)
With size range is that 200~600 purpose titanium valves, 157.7 grams, silica flour 33.4 grams, aluminium powder 3.0 grams, graphite 26.3 grams and aluminum oxide powder 48.5 grams are raw material, with the raw spirit is medium, ball milling is 24 hours in the agate jar, dry (water content for less than 0.05wt.%) and cross 200 mesh sieves after the coldmoulding (20MPa) in the graphite jig of packing into, sintering in being connected with the hot pressing furnace of argon gas, temperature rise rate are 15 ℃/minute, at 1600 ℃ of sintering, soaking time is 30 minutes, exerts pressure to be 40MPa.Whole sintering process all is to carry out under argon shield.The density that Archimedes's method records is 4.32g/cm
3, be 97.7% of theoretical density.Ti
3Si
0.9Al
0.1C
2/ 20vol.%Al
2O
3The Vickers' hardness of matrix material is 6.0GPa; Young's modulus is 340GPa; Flexural strength is 453MPa; Shearing resistance is 230MPa.
Comparative example
Adopt two kinds of prepared different al of this law
2O
3The Ti of volumn concentration
3Si
0.9Al
0.1C
2/ Al
2O
3The single-phase Ti that ceramic composite and same process are prepared
3Si
0.9Al
0.1C
2(TSAC) compare.Ti
3Si
0.9Al
0.1C
2Vickers' hardness be 3.5GPa; Young's modulus is 317GPa; Flexural strength 418MPa; Shearing resistance is 116MPa.The relevant mechanical properties index is lower than Ti
3Si
0.9Al
0.1C
2/ Al
2O
3Ceramic composite.
Following mask body is introduced Ti
3Si
0.9Al
0.1C
2/ Al
2O
3The microstructure of ceramic composite, the mechanism of wear resistance and raising wear resistance.
Fig. 1 is single-phase Ti
3Si
0.9Al
0.1C
2And Ti
3Si
0.9Al
0.1C
2/ Al
2O
3The X-ray diffraction spectrum of matrix material.(a) be single-phase Ti
3Si
0.9Al
0.1C
2, (b) be Ti
3Si
0.9Al
0.1C
2/ 10vol.%Al
2O
3, (c) be Ti
3Si
0.9Al
0.1C
2/ 20vol.%Al
2O
3At single-phase Ti
3Si
0.9Al
0.1There is not the existence of impurity phase among the C, at Ti
3Si
0.9Al
0.1C
2/ Al
2O
3Only comprise a spot of TiC phase in the matrix material.Fig. 2 is Ti
3Si
0.9Al
0.1C
2/ Al
2O
3The fracture apperance of ceramic composite (back scattering phase).Figure (a) is Ti
3Si
0.9Al
0.1C
2/ 10vol.%Al
2O
3The fracture of matrix material, figure (b) is Ti
3Si
0.9Al
0.1C
2/ 20vol.%Al
2O
3The fracture of matrix material, black are Al mutually
2O
3Particle, grey form and aspect are Ti
3Si
0.9Al
0.1C
2Crystal grain.Can be observed Al from figure (a)
2O
3Particle dispersion is distributed in Ti
3Si
0.9Al
0.1C
2Crystal grain inside and crystal boundary, in figure (b), remove Al
2O
3Outside the particulate disperse distributes, a small amount of Al is arranged
2O
3Particle is at Ti
3Si
0.9Al
0.1C
2The crystal boundary place produces reunites.Fig. 3 is Ti
3Si
0.9Al
0.1C
2/ Al
2O
3Ceramic composite is to grinding pair, the wear rate under the reciprocating type friction condition and the relation of loaded value with the AISI-52100 bearing steel ball.With wild phase Al in the matrix
2O
3The increase of volumn concentration, the wear rate of matrix material descends gradually, and the wear rate with loaded value increase matrix material also presents downtrending in addition.This illustrates Al
2O
3Interpolation can improve Ti effectively
3Si
0.9Al
0.1C
2The wear resistance of matrix.Fig. 4 is Ti
3Si
0.9Al
0.1C
2/ 20vol.%Al
2O
3The wear surface under 10N loads of ceramic composite.Can be observed Al
2O
3Size distribution is at Ti
3Si
0.9Al
0.1C
2In the matrix, under the steel ball that slides, carry loading force, and the Ti around the pinning
3Si
0.9Al
0.1C
2Grain formation outstanding platform, thereby the frictionloss of minimizing material.Here it is Al
2O
3Add and improve Ti
3Si
0.9Al
0.1C
2The mechanism of matrix wear resistance.
By embodiment 1, embodiment 2 and comparative example as seen, the Ti of present method preparation
3Si
1-xAl
xC
2/ Al
2O
3Ceramic composite has superior characteristics of comprehensive mechanical performance such as high rigidity, high elastic coefficient, high bending strength, high shear strength, wear resisting property be good.
Claims (5)
1. an aluminum oxide enhanced titanium-silicon-aluminum carbon ceramic composite materials is characterized in that: by aluminum oxide wild phase and generated in-situ Ti
3Si
1-xAl
xC
2Matrix is formed, Al
2O
3Be present in Ti as wild phase
3Si
1-xAl
xC
2In the matrix, Al
2O
3Volumn concentration be 5~30%; Ti
3Si
1-xAl
xC
2In the matrix, Si and Al mol ratio are (1-x): x, wherein 0<x≤0.1.
2. according to the preparation method of the described aluminum oxide enhanced titanium-silicon-aluminum carbon ceramic composite materials of claim 1, it is characterized in that: with titanium valve, silica flour, aluminium powder, Graphite Powder 99 and aluminum oxide powder is raw material, atomic ratio between titanium valve, silica flour, aluminium powder, the Graphite Powder 99 is 3: (1-x): x: 2, and 0<x≤0.1 wherein; Ball milling 16~24 hours, dry and sieve after the coldmoulding in the graphite jig of packing into, pressure is 10~20MPa, in vacuum or be connected with sintering in the hot pressing furnace of argon gas, temperature rise rate is 10~15 ℃/minute, at 1500~1600 ℃ of sintering, soaking time is 30~120 minutes, and exerting pressure is 20~40MPa.
3. according to the preparation method of the described aluminum oxide enhanced titanium-silicon-aluminum carbon ceramic composite materials of claim 2, it is characterized in that: Ti
3Si
1-xAl
xC
2Generated wild phase Al by original position
2O
3Volume content can in original proportioning, regulate.
4. according to the preparation method of the described aluminum oxide enhanced titanium-silicon-aluminum carbon ceramic composite materials of claim 2, it is characterized in that: the titanium valve of described adding, silica flour, aluminium powder, Graphite Powder 99 and aluminum oxide powder size range are 200~600 orders.
5. according to the preparation method of the described aluminum oxide enhanced titanium-silicon-aluminum carbon ceramic composite materials of claim 2, it is characterized in that: adopting alcohol is medium ball milling in the agate jar.
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CN101844911A (en) * | 2010-05-17 | 2010-09-29 | 上海富家家新型温棚设计制作有限公司 | Multielement silicon-aluminium composite material and preparation method thereof |
CN107010930A (en) * | 2017-05-03 | 2017-08-04 | 济南大学 | A kind of method that fabricated in situ titanium aluminium nitrogen compound strengthens aluminum oxide/titanium nitride complex phase ceramic |
CN108585002A (en) * | 2018-01-17 | 2018-09-28 | 南昌航空大学 | A kind of preparation method of micro-nano graphite/alumina composite powders |
Citations (2)
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CN1594213A (en) * | 2004-06-23 | 2005-03-16 | 北京交通大学 | Titanium silicon carbon block material using aluminium as additive and its preparing method |
CN1654425A (en) * | 2005-01-13 | 2005-08-17 | 武汉理工大学 | Method for in-situ hot-pressing synthesis of compact Ti3SiC2-Al2O3 composite blocks |
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CN1594213A (en) * | 2004-06-23 | 2005-03-16 | 北京交通大学 | Titanium silicon carbon block material using aluminium as additive and its preparing method |
CN1654425A (en) * | 2005-01-13 | 2005-08-17 | 武汉理工大学 | Method for in-situ hot-pressing synthesis of compact Ti3SiC2-Al2O3 composite blocks |
Non-Patent Citations (1)
Title |
---|
Effect of Al2O3 on mechanical properties of Ti3SiC2/Al2O3composite. H.J.Wang等.Ceramics International,Vol.28 No.2002. 2002 * |
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