Driver with single point supporting
Technical field
The present invention relates to a kind of drive unit of apron feeder.
Background technique
The ordinary circumstance drive unit is made up of motor, coupling, retarder, frame etc., and connects with the basis by frame.Situation all was that sprocket wheel is connected with coupling with reducer output shaft in the past.If adopt coupling (comprising rigidity, elasticity),, all can produce the additional load of axle and bearing and increased axial dimension though can allow axial displacement, radial displacement, axis angular deflection and comprehensive skew etc.
Summary of the invention
The purpose of this invention is to provide a kind of driver with single point supporting, be used for apron feeder, have the effect of vibration damping, reduction additional force, improved transmission efficiency.
Driver with single point supporting, comprise motor, frame, orthogonal and planetary reducer, it is characterized in that driving equipment suspension is on the live axle of main frame: motor is connected with the orthogonal planetary reducer by coupling, the final stage output hollow shaft of retarder directly is enclosed within on the live axle of main frame, lock by locking plate, one end of torque tube connects with the flange plate of reducer shell, and the other end of torque tube connects rotationally with bearing post one end, and the other end and the frame of bearing post are welded together.
Advantage of the present invention is:
1. adopt the single point supporting form, drive unit does not need the basis, directly is suspended on the live axle of main frame, has not only reduced cost but also can guarantee installation precision.The reducer final stage geared sleeve on live axle, has just been solved the problem of multi-point support decentraction between live axle and the reducer final stage axle, the required precision of adjusting has been installed thereby reduced.
2. reduce the dimension precision requirement that the basis is installed, dwindled the area of foundation support.Because live axle and final stage gear employing hollow shaft are installed, it installs the bearing support basis of live axle and the height error on single point supporting basis does not influence transmission accuracy, thereby has reduced the dimension precision requirement to basic relative height.The foundation area that the foundation area of single point supporting is laid base than non-some supporting is much smaller.
3. damping effect is arranged: drive unit has not had the basis, because the variation of chain tensile force of belt, and the vibration of making drive unit that alignment error causes can not be delivered on the basis, thereby has alleviated the influence of vibration to main frame.
4. reduce additional force, improved transmission efficiency.Since removed live axle and and retarder between coupling, then the additional force by caused live axle and final stage gear shaft in manufacturing, alignment error and the work obviously reduces; Improved gear-driven efficiency simultaneously.Retarder adopts the hard flank of tooth combined type of orthogonal planet, adopts oil sump lubricated, and high speed shaft is equipped with non-return device, guarantees the wraparound self-locking.Output shaft end adopts locking plate to connect, and can guarantee concentricity preferably.This drive unit can reduce the transverse dimension of distributor to greatest extent.
Description of drawings
Accompanying drawing 1 is mounted in the driver with single point supporting on the heavy-duty plate feeder;
Accompanying drawing 2 is that G position torque tube combines schematic representation rotationally with bearing post among Fig. 1;
Accompanying drawing 3 is the orthogonal planetary reducer sectional views that design for apron feeder;
Embodiment
Driver with single point supporting, be used for heavy-duty plate feeder, see Fig. 1-3: comprise motor 8, drive chassis 9, orthogonal retarder 6 and planetary reducer 5 and planetary reducer housing 19 thereof, it is characterized in that driving equipment suspension is on the live axle of working host: motor 8 connects with orthogonal retarder 6 by coupling 7, the final stage output hollow shaft of planetary reducer 5 directly is enclosed within on the live axle 2 of apron feeder 1, by locking plate 4 lockings, one end of torque tube 10 connects with the flange plate of planetary reducer 5, the other end of torque tube 10 connects rotationally with bearing post 11 1 ends, see Fig. 2, the frame of the other end of bearing post 11 and distributor 1 is welded together.
Orthogonal retarder 6 in the orthogonal planetary reducer, can adopt DCY type product, see Fig. 3: the feature of orthogonal planetary reducer is that orthogonal reducer shell 30 and planetary reducer housing 19 are arranged respectively, the shape of orthogonal reducer shell 30 output ends and the planetary reducer housing 19 side place shape that links is corresponding, and the corresponding surface of two housings links; Planetary reducer housing 19 inwalls have straight-tooth, simultaneously conduct and the corresponding ring gear of planet tooth; Planetary reducer housing 19 positions that link to each other with drive rack 9 have two places to protrude edge, and screw is arranged on it, by bolt drive rack 9 are fixed on the planetary reducer housing 19, and motor is fixed on 9 of the drive units, sees Fig. 1.Also have the male flange end face of mounting torque bar 10 usefulness on the planetary reducer housing 19, screw is arranged on it.
It is 6 first 22 of orthogonal retarders that motor 8 drives input shaft end, the king bolt umbrella gear 20 of second 25 upper end of the small spiral bevel gear 21 of this axle head and orthogonal retarder is meshed, also have cylindric spiral gear 23, second 25 end that non-return device 24 is arranged on second 25, big column helical gear 26 engagements on cylindric spiral gear 23 and the 3rd 27, the 3rd 27 the other ends have shaftgear 28, constitute the retarder of three grades of orthogonal transmissions with large helical gear 12 engagement on the 4th 29; The 4th 29 the other end shaftgear is the sun gear 13 of first order planet, planet wheel 14 engagements with first order planet, the other end of one-level planetary wheel carrier 18 is the sun gear 17 of secondary planet, planet wheel 15 engagements with secondary planet, secondary planet wheel 15 fixing secondary planet framves promptly are final stage output hollow shafts 16, are the parts of one.
Be the driver with single point supporting that heavy-duty plate feeder designs, its one-level planetary reducer is selected three planet wheels for use.First order planet carrier is corresponding with the profile of tooth of the sun gear of second level planet, and insert in the internal spline of the first order planet carrier sun gear lower end, can power be passed to second level planet by the one-level planet by the gear rotation of identical profile of tooth.Two rolling bearings are installed on the planet carrier of the second level, and second level planet is also selected three planet wheels for use.
The orthogonal planetary reducer adopts oil sump lubricated, all is provided with oil sump in orthogonal reducer shell, planetary reducer housing, and two oil sumps communicate.
The gear range of this orthogonal planetary reducer is big, and the nominal velocity ratio is 270~844.5; Driving torque is big, and the moment of torsion maximum reaches 240000N.m.