CN100412012C - Method of treating red mud by extracting Bayer method mother liquid - Google Patents

Method of treating red mud by extracting Bayer method mother liquid Download PDF

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CN100412012C
CN100412012C CNB2006101408583A CN200610140858A CN100412012C CN 100412012 C CN100412012 C CN 100412012C CN B2006101408583 A CNB2006101408583 A CN B2006101408583A CN 200610140858 A CN200610140858 A CN 200610140858A CN 100412012 C CN100412012 C CN 100412012C
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red mud
extraction
bayer
mother liquid
extracting
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CN1923730A (en
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顾松青
尹中林
白万全
齐利娟
韩东战
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Aluminum Corp of China Ltd
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Aluminum Corp of China Ltd
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Abstract

The invention discloses a red mud disposal method through mother liquid of through Baeyer extracting method, which is characterized by the following: separating sodium hydroxide from Baeyer mother liquid (decomposed mother liquid, circulating mother liquid or evaporating mother liquid); making extracting phase reextract to obtain sodium hydroxide without aluminium through water; allocating lime to strip Baeyer red mud through adding the sodium hydroxide solution; draining the slag; returning the stripped liquid for Baeyer ore.

Description

A kind of method for the treatment of red mud by extracting Bayer method mother liquid
Technical field
A kind of method for the treatment of red mud by extracting Bayer method mother liquid, relate to a kind of with Fatty Alcohol(C12-C14 and C12-C18) or alkylphenol as extraction agent bayer process modified by extraction mother liquor (comprising mother liquid evaporation), with the sodium hydroxide solution that obtains to contain hardly sodium aluminate after the pure water back extraction, handle Bayer process red mud to reclaim aluminum oxide and sodium oxide wherein with this sodium hydroxide solution, the solution behind the processing Bayer process red mud is used for the method for bayer process process in leaching batching.
Background technology
At present, worldwide, basic industry all faces worldwide energy shortage, and resource is dilution and scarcity day by day, and the protection of environment more and more is subjected to people's attention.With regard to aluminum oxide industry, these challenges are all the more sharp-pointed, can not be ignored.
In the explored bauxite resource of China, alumina silica ratio (A/S) is that 5~7 medium grade alumyte accounts for more than 80%.As everyone knows, when handling medium grade (A/S5~7) diaspore type bauxite with pure Bayer process, the alumina recovery rate is low, and the alkaline consumption height causes resource utilization low, and the economic and social benefits of aluminum oxide production process are had a strong impact on.In order to reduce alkaline consumption, improve the rate of recovery of aluminum oxide, the aluminum oxide industry of USSR (Union of Soviet Socialist Republics) and China is devoted to adopt the technical study of Bayer sintering integrated process for a long time, has obtained significant achievement.But facts have proved that the integrated process Production Flow Chart exists energy consumption height, Production Flow Chart complexity, the not high drawback of production efficiency to a certain extent, its crux is that mainly the energy consumption of sintering process system is difficult to have the change of essence.
People such as nineteen fifty-seven ripple Nuo Maliefu are to Na 2O-Al 2O3-CaO-SO 2-H 2O system and Na 2O-CaO-SO 2-H 2O system is studied.Found not contain Al 2O 3Calcium silicate hydrate sodium (Na 2O2CaO2SiO 2H 2O) can be in high temperature high causticity ratio solution stable existence, thereby established the aquation method basis of handling high silicon aluminum-containing raw material, after this states such as the U.S., Hungary, Australia have all carried out extensive studies to high pressure aquation method.China has just proposed to carry out the aquation method and has handled Bayer red mud in 1979, realize the suggestion of Bayer-aquation integrated process, and formally carries out the laboratory test that the aquation method is handled Bayer red mud in 1989, and has obtained bigger breakthrough.Through countries in the world scientist's unremitting effort, Bayer aquation combination producing method is greatly improved and develops.Technological Economy comparison shows that Bayer aquation method is compared with Bayer sintering mixed combining method, and energy consumption and product cost all can reduce significantly.
In traditional Bayer aquation method flow process, the sodium aluminate solution after the Bayer process red mud stripping need be evaporated to Na 2The concentration that the O500 grams per liter is above, to separate out aluminate hydrates sodium solid phase, after the liquid-solid separation, liquid phase is that more high causticity ratio's (greater than 30) solution is used for exsolution red mud as circulating mother liquor, aluminate hydrates sodium solid phase changes the sodium aluminate solution of low causticity ratio again into.This flow process complexity, and steam consumption is big in the evaporative process.
Therefore, the key issue of realization Bayer hydro chemical method is the circulating mother liquor that will obtain the high causticity ratio.
Summary of the invention
Purpose of the present invention is exactly the deficiency that exists at above-mentioned prior art, provides that a kind of flow process is simple, energy expenditure, can with Bayer process and the high pressure water chemical method method of bonded treating red mud by extracting Bayer method mother liquid organically.
The objective of the invention is to be achieved through the following technical solutions.
A kind of method for the treatment of red mud by extracting Bayer method mother liquid, it is characterized in that with liquid-liquid extraction separation of hydrogen sodium oxide from the ear method mother liquor that comprises decomposition nut liquid, circulating mother liquor or mother liquid evaporation, with the solution after the back extraction of extraction phase water, allocate lime into, Bayer process red mud is handled in stripping, the stripping slag is a waste, and dissolution fluid returns and is used for Bayer process and joins the ore deposit.
The method of a kind for the treatment of red mud by extracting Bayer method mother liquid of the present invention is characterized in that extraction agent is Fatty Alcohol(C12-C14 and C12-C18) or alkylphenol.
The method of a kind for the treatment of red mud by extracting Bayer method mother liquid of the present invention is characterized in that the extraction agent for Fatty Alcohol(C12-C14 and C12-C18) is that carbon chain lengths is the Fatty Alcohol(C12-C14 and C12-C18) of 6-20 or their mixture.
The method of a kind for the treatment of red mud by extracting Bayer method mother liquid of the present invention is characterized in that the extraction agent for induced by alkyl hydroxybenzene, and the position on its alkyl substituted benzene ring can be preferably in contraposition for ortho position, a position and contraposition, and single alkyl branches length is 12-18 carbon.
The method of a kind for the treatment of red mud by extracting Bayer method mother liquid of the present invention is characterized in that its its thinner of induced by alkyl hydroxybenzene extraction agent is that carbon chain lengths is the alkane of 6-18 carbon or the mixture of kerosene and Fatty Alcohol(C12-C14 and C12-C18).
The method of a kind for the treatment of red mud by extracting Bayer method mother liquid of the present invention is characterized in that extraction phase water or the back extraction of aluminium hydroxide washings, obtains not contain aluminium or the very high alkaline solution of causticity coefficient.
The method of a kind for the treatment of red mud by extracting Bayer method mother liquid of the present invention, the processing condition that it is characterized in that its process are: extraction and back extraction temperature are 70~95 ℃, extraction phase ratio: oil: water volume ratio=1~3: 1, back extraction is compared: oil: water=1~3: 1, extraction progression is 20~45 grades, and back extraction progression is 6~8 grades.
The method of a kind for the treatment of red mud by extracting Bayer method mother liquid of the present invention is characterized in that with the high causticity coefficient (α that obtains after the back extraction K) the alkaline solution stripping handle Bayer process red mud, the dissolution fluid behind the exsolution red mud directly returns and is used for Bayer process and joins the ore deposit.
The method of a kind for the treatment of red mud by extracting Bayer method mother liquid of the present invention, it is characterized in that the processing parameter of stripping processing Bayer process red mud is: the lime addition is with calcium silicon C/S, and the mole ratio counts 1.4~3.0; As the mother liquor exsolution red mud, its concentration is N after the adjustment of strip liquor concentration K60~350g/L; Batching caustic ratio α K7~15; 240~320 ℃ of stripping temperature; Dissolution time 30~150 minutes.
The method of a kind for the treatment of red mud by extracting Bayer method mother liquid that the present invention proposes, utilize Fatty Alcohol(C12-C14 and C12-C18) or the alkylphenol extraction agent as free alkali in the sodium aluminate solution, as strippant, stripping efficiency reaches more than 95% with pure water in the extraction back, strip liquor is for containing the NaOH solution of sodium aluminate, N hardly KConcentration can reach about 60~250g/L.With this NaOH strong solution stripping Bayer process red mud that contains sodium aluminate hardly, obtain causticity than 9~16 dissolution fluid, this dissolution fluid is used further to the stripping of bauxite, thus the series connection by Bayer process-extraction-high pressure aquation method realizes Bayer high pressure aquation method smoothly.Handle Bayer process red mud with the alkali lye after the back extraction, can the efficient recovery Bayer process abandon aluminum oxide and sodium oxide in the red mud, resource is efficiently utilized and reduced the harm of red mud significantly environment.The dissolution fluid of the higher causticity ratio behind the exsolution red mud is used for bauxite and joins the ore deposit, and can improve ore proportioning quantity, thereby improves the output capacity of dissolution efficiency and solution.
Description of drawings
Fig. 1 is a kind of method basic flowsheet of coal preparation for the treatment of red mud by extracting Bayer method mother liquid.
Embodiment
A kind of method for the treatment of red mud by extracting Bayer method mother liquid, with liquid-liquid extraction from Bayer process mother liquor (comprising decomposition nut liquid, circulating mother liquor or mother liquid evaporation) separation of hydrogen sodium oxide, obtain aluminiferous hardly sodium hydroxide solution after the back extraction of extraction phase water, Bayer process red mud is handled in stripping after allocating lime under certain condition into this sodium hydroxide solution again, the stripping slag is a waste, and dissolution fluid returns and is used for Bayer process and joins the ore deposit.With carbon chain lengths is that the Fatty Alcohol(C12-C14 and C12-C18) of 6-20 or their mixture are as the extraction agent extraction evaporation mother liquor, the water back extraction, extraction and back extraction temperature are 70~95 ℃, extraction phase is than (oil: be 1~3: 1 water volume ratio), (oil: be 1~3: 1 water) is compared in back extraction, extraction progression is 20~45 grades, and back extraction progression is 6~8 grades.Extraction agent can extract decomposition nut liquid, circulating mother liquor or mother liquid evaporation for alkylphenol, and the position on the alkyl substituted benzene ring can be preferably in contraposition for ortho position, a position and contraposition, and single alkyl branches length is 12-18 carbon.Its thinner can be the alkane of 6-18 carbon or the mixture of kerosene and Fatty Alcohol(C12-C14 and C12-C18) for carbon chain lengths.Water back extraction extraction phase.Extraction and back extraction temperature are 70~95 ℃, and extraction phase is than (oil: be 1~3: 1 water volume ratio), back extraction compares that (oil: be 1~3: 1 water), extracting progression is 20~45 grades, and back extraction progression is 6~8 grades.With the high causticity coefficient (α that obtains after the back extraction K) the alkaline solution stripping handle Bayer process red mud, obtain dissolution fluid behind the exsolution red mud and directly return and be used for Bayer process and join the ore deposit.The processing parameter of its exsolution red mud is: the lime addition counts 1.4~3.0 with calcium silicon than (C/S, mole ratio); As the mother liquor exsolution red mud, its concentration is N after the adjustment of strip liquor concentration K60~350g/L; The batching causticity is than 7~15; 240~320 ℃ of stripping temperature; Dissolution time 30~150 minutes.
Below in conjunction with example technology of the present invention is further described.
Embodiment 1
Extraction and back extraction.The Fatty Alcohol(C12-C14 and C12-C18) that with carbon chain lengths is 8-10 is as extraction agent extraction concentration N KBe the mother liquid evaporation of 320g/L, the water back extraction, extraction temperature is 90 ℃, the back extraction temperature is 85 ℃; Extraction phase than (oil. water volume ratio) be 1: 1, (oil: water) be 2: 1 is compared in back extraction; Extraction progression is 40 grades, 3 minutes every order reaction time; Back extraction progression is 7 grades, 5 minutes every order reaction time.Strip liquor N after the back extraction KBe 240g/L, causticity compares α KBe 43 (the small part aluminium that contains is that extracting and separating does not thoroughly cause).
Embodiment 2
Extraction and back extraction.The Fatty Alcohol(C12-C14 and C12-C18) that with carbon chain lengths is 8-10 is as extraction agent extraction concentration N KBe the mother liquid evaporation of 320g/L, the water back extraction, extraction temperature is 85 ℃, the back extraction temperature is 80 ℃; Extraction phase is than (oil: water volume ratio) be 1: 1, (oil: water) be 3: 1 is compared in back extraction; Extraction progression is 35 grades, and 5 minutes every order reaction time, back extraction progression is 6 grades, 10 minutes every order reaction time.Strip liquor N after the back extraction KBe 255g/L, causticity compares α KBe 44.2 (the small part aluminium that contains is that extracting and separating does not thoroughly cause).
Embodiment 3
Extraction and back extraction.Extract concentration N with n-Octanol as extraction agent KBe the mother liquid evaporation of 320g/L, the water back extraction, extraction temperature is 75 ℃, the back extraction temperature is 70 ℃; Extraction phase than (oil: water volume ratio) be 2.5: 1, back extraction compare (oil. water) be 3: 1; Extraction progression is 20 grades, 12 minutes every order reaction time; Back extraction progression is 8 grades, 12 minutes every order reaction time.Strip liquor N after the back extraction KBe 244g/L, causticity compares α KBe 41.3 (the small part aluminium that contains is that extracting and separating does not thoroughly cause).
Embodiment 4
Extraction and back extraction.Extract concentration N with n-Octanol as extraction agent KBe the mother liquid evaporation of 320g/L, the water back extraction, extraction temperature is 70 ℃, the back extraction temperature is 70 ℃; Extraction phase is than (oil: water volume ratio) be 1: 1, (oil: water) be 3: 1 is compared in back extraction; Extraction progression is 45 grades, 3 minutes every order reaction time; Back extraction progression is 8 grades, 8 minutes every order reaction time.Strip liquor N after the back extraction KBe 255g/L, causticity compares α KBe 42.4 (the small part aluminium that contains is that extracting and separating does not thoroughly cause).
Embodiment 5
Extraction and back extraction.With 18 alkylphenols as extraction agent, carbon chain lengths be the Fatty Alcohol(C12-C14 and C12-C18) of 8-10 as thinner, extraction concentration N KBe the decomposition nut liquid of 170g/L, the water back extraction, extraction temperature is 85 ℃, the back extraction temperature is 80 ℃; Extraction phase is than (oil: water volume ratio) be 2: 1, (oil: water) be 2: 1 is compared in back extraction; Extraction progression is 25 grades, 5 minutes reaction times; Back extraction progression is 6 grades, 5 minutes reaction times.Strip liquor N after the back extraction KBe 120g/L, causticity compares α KBe 42 (the small part aluminium that contains is that extracting and separating does not thoroughly cause).
Embodiment 6
Extraction and back extraction.As extraction agent, carbon chain lengths is that the Fatty Alcohol(C12-C14 and C12-C18) of 8-10 mixes the back as thinner with kerosene, extraction concentration N with 13 alkylphenols KBe the decomposition nut liquid of 170g/L, the water back extraction, extraction temperature is 70 ℃, the back extraction temperature is 70 ℃; Extraction phase is than (oil: water volume ratio) be 1: 1, (oil: water) be 3: 1 is compared in back extraction; Extraction progression is 35 grades, 2 minutes reaction times; Back extraction progression is 8 grades, 8 minutes reaction times.Strip liquor N after the back extraction KBe 117g/L, causticity compares α KBe 42.3 (the small part aluminium that contains is that extracting and separating does not thoroughly cause).
Embodiment 7
Red mud is handled in the strip liquor stripping.Red mud chemical ingredients (%): Al 2O 322.76, SiO 217.1, Fe 2O 313.03, TiO 25.35 CaO 21.0, Na 2O 5.96, K 2O 1.43, and A/S 1.33, (N+K)/and S 0.432.
The lime addition counts 1.4 with calcium silicon than (C/S); As the mother liquor exsolution red mud, its concentration is 200g/L, α after the adjustment of strip liquor concentration KBe 43; The batching causticity is than 12; 250 ℃ of stripping temperature; Dissolution time 90 minutes.The result: the alumina recovery rate is 52% in the red mud, and the caustic alkali rate of recovery is 60.3%.
Embodiment 8
Red mud is handled in the strip liquor stripping.Red mud chemical ingredients (%) is with embodiment 7.
The lime addition counts 1.9 with calcium silicon than (C/S); As the mother liquor exsolution red mud, its concentration is 200g/L, α after the adjustment of strip liquor concentration KBe 43; The batching causticity is than 12; 250 ℃ of stripping temperature; Dissolution time 90 minutes.The result: the alumina recovery rate is 63% in the red mud, and the caustic alkali rate of recovery is 89.1%.
Embodiment 9
Red mud is handled in the strip liquor stripping.Red mud chemical ingredients (%) is with embodiment 7.
The lime addition counts 3 with calcium silicon than (C/S); As the mother liquor exsolution red mud, its concentration is 200g/L, α after the adjustment of strip liquor concentration KBe 43; The batching causticity is than 12; 250 ℃ of stripping temperature; Dissolution time 90 minutes.The result: the alumina recovery rate is 32.3% in the red mud, and the caustic alkali rate of recovery is 88.26%.
Embodiment 10
Red mud is handled in the strip liquor stripping.Red mud chemical ingredients (%): Al 2O 315.6.SiO 211.45, Fe 2O 334.0, TiO 26.12, CaO18.6, Na 2O 6.21, and A/S 1.36, and N/S 0.542.
The lime addition counts 21 with calcium silicon than (C/S); As the mother liquor exsolution red mud, its concentration is 200g/L, α after the adjustment of strip liquor concentration KBe 43; The batching causticity is than 8; 250 ℃ of stripping temperature; Dissolution time 90 minutes.The result: the alumina recovery rate is 70.0% in the red mud, and the caustic alkali rate of recovery is 93.4%.
Embodiment 11
Red mud is handled in the strip liquor stripping.Red mud chemical ingredients (%) is with embodiment 10.
The lime addition counts 2.1 with calcium silicon than (C/S); As the mother liquor exsolution red mud, its concentration is 200g/L, α after the adjustment of strip liquor concentration KBe 43; The batching causticity is than 14; 250 ℃ of stripping temperature; Dissolution time 90 minutes.The result: the alumina recovery rate is 67.8% in the red mud, and the caustic alkali rate of recovery is 87.4%.
Embodiment 12
Red mud is handled in the strip liquor stripping.Red mud chemical ingredients (%) is with embodiment 10.
The lime addition counts 2.1 with calcium silicon than (C/S); As the mother liquor exsolution red mud, its concentration is 290g/L, α after the adjustment of strip liquor concentration KBe 43; The batching causticity is than 12; 250 ℃ of stripping temperature; Dissolution time 90 minutes.The result: the alumina recovery rate is 77.3% in the red mud, and the caustic alkali rate of recovery is 93.57%.
Embodiment 13
Red mud is handled in the strip liquor stripping.Red mud chemical ingredients (%) is with embodiment 10.
The lime addition counts 20 with calcium silicon than (C/S); As the mother liquor exsolution red mud, its concentration is 100g/L, α after the adjustment of strip liquor concentration KBe 43; The batching causticity is than 12; 250 ℃ of stripping temperature; Dissolution time 90 minutes.The result: the alumina recovery rate is 48.5% in the red mud, and the caustic alkali rate of recovery is 90.06%.
Embodiment 14
Red mud is handled in the strip liquor stripping.Red mud chemical ingredients (%) is with embodiment 7.
The lime addition counts 2.0 with calcium silicon than (C/S); As the mother liquor exsolution red mud, its concentration is 200g/L, α after the adjustment of strip liquor concentration KBe 43; The batching causticity is than 8; 260 ℃ of stripping temperature; Dissolution time 30 minutes.The result: the alumina recovery rate is 45.2% in the red mud, and the caustic alkali rate of recovery is 88.92%.
Embodiment 15
Red mud is handled in the strip liquor stripping.Red mud chemical ingredients (%) is with embodiment 7.
The lime addition counts 2.0 with calcium silicon than (C/S); As the mother liquor exsolution red mud, its concentration is 200g/L, α after the adjustment of strip liquor concentration KBe 43; The batching causticity is than 8; 260 ℃ of stripping temperature; Dissolution time 150 minutes.The result: the alumina recovery rate is 49.5% in the red mud, and the caustic alkali rate of recovery is 88.94%.
Embodiment 16
Red mud is handled in the strip liquor stripping.Red mud chemical ingredients (%) is with embodiment 7.
The lime addition counts 2.0 with calcium silicon than (C/S); As the mother liquor exsolution red mud, its concentration is 200g/L, α after the adjustment of strip liquor concentration KBe 43; The batching causticity is than 12; 300 ℃ of stripping temperature; Dissolution time 60 minutes.The result: the alumina recovery rate is 53.2% in the red mud, and the caustic alkali rate of recovery is 89.62%.

Claims (9)

1. the method for a treating red mud by extracting Bayer method mother liquid, it is characterized in that with liquid-liquid extraction separation of hydrogen sodium oxide from the Bayer process mother liquor that comprises decomposition nut liquid, circulating mother liquor or mother liquid evaporation, with the solution after the back extraction of extraction phase water, allocate lime into, Bayer process red mud is handled in stripping, the stripping slag is a waste, and dissolution fluid returns and is used for Bayer process and joins the ore deposit.
2. the method for a kind for the treatment of red mud by extracting Bayer method mother liquid according to claim 1 is characterized in that extraction agent is Fatty Alcohol(C12-C14 and C12-C18) or alkylphenol.
3. the method for a kind for the treatment of red mud by extracting Bayer method mother liquid according to claim 1 is characterized in that the extraction agent for Fatty Alcohol(C12-C14 and C12-C18) is that carbon chain lengths is the Fatty Alcohol(C12-C14 and C12-C18) of 6-20 or their mixture.
4. the method for a kind for the treatment of red mud by extracting Bayer method mother liquid according to claim 1 is characterized in that the extraction agent for induced by alkyl hydroxybenzene, and the position on its alkyl substituted benzene ring can be ortho position, a position and contraposition, and single alkyl branches length is 12-18 carbon.
5. the method for a kind for the treatment of red mud by extracting Bayer method mother liquid according to claim 1 is characterized in that its its thinner of induced by alkyl hydroxybenzene extraction agent is that carbon chain lengths is the alkane of 6-18 carbon or the mixture of kerosene and Fatty Alcohol(C12-C14 and C12-C18).
6. the method for a kind for the treatment of red mud by extracting Bayer method mother liquid according to claim 1 is characterized in that the back extraction of extraction phase water, obtains not contain aluminium or the very high alkaline solution of causticity coefficient.
7. the method for a kind for the treatment of red mud by extracting Bayer method mother liquid according to claim 1, the processing condition that it is characterized in that its process are: extraction and back extraction temperature are 70~95 ℃, extraction phase ratio: oil: water volume ratio=1~3: 1, back extraction is compared: oil: water=1~3: 1, extraction progression is 20~45 grades, and back extraction progression is 6~8 grades.
8. the method for a kind for the treatment of red mud by extracting Bayer method mother liquid according to claim 1 is characterized in that with the high causticity coefficient (α that obtains after the back extraction K) the alkaline solution stripping handle Bayer process red mud, the dissolution fluid behind the exsolution red mud directly returns and is used for Bayer process and joins the ore deposit.
9. the method for a kind for the treatment of red mud by extracting Bayer method mother liquid according to claim 1, it is characterized in that stripping handles the processing parameter of Bayer process red mud and be: the lime addition is with calcium silicon C/S, and the mole ratio counts 1.4~3.0; As the mother liquor exsolution red mud, its concentration is N after the adjustment of strip liquor concentration K60~350g/L; Batching caustic ratio α K7~15; 240~320 ℃ of stripping temperature; Dissolution time 30~150 minutes.
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