CN100410573C - Valve device - Google Patents

Valve device Download PDF

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Publication number
CN100410573C
CN100410573C CNB2005800103191A CN200580010319A CN100410573C CN 100410573 C CN100410573 C CN 100410573C CN B2005800103191 A CNB2005800103191 A CN B2005800103191A CN 200580010319 A CN200580010319 A CN 200580010319A CN 100410573 C CN100410573 C CN 100410573C
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China
Prior art keywords
valve
oil
control valve
egr
scraper
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CN1938540A (en
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盛山英行
大久保泰生
冈谷幸一
岩崎达也
津田宽司
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Komatsu Ltd
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Komatsu Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Abstract

A valve device, comprising a valve housing body having a flow passage for a fluid, a valve guide formed in the valve housing body, a valve stem opening and closing the valve by sliding in the valve guide, a hydraulic actuator opening and closing the valve, and a hydraulic control valve controlling the hydraulic actuator. A scraper scraping off deposit adhered to the valve stem is fitted to the flow passage side end part of the valve guide. Also, the hydraulic actuator and the hydraulic control valve are formed integrally with each other in the valve housing body. In addition, the valve device comprises a nozzle with a restricting part for jetting pressurized oil for cooling toward the valve guide.

Description

Control valve unit
Technical field
The present invention relates to a kind of control valve unit, relate to the control valve unit that is suitable as the EGR utilization.
Background technique
At present, as the countermeasure that reduces the nitrogen oxide (NOx) that in the waste gas of diesel engine, contains, it is the EGR control valve unit with access valve that the waste gas that is known as EGR (Exhaust Gas Recirculation) is arranged, its suction system that is used to make the part of the waste gas of discharging from motor to turn back to motor makes its recirculation (for example, with reference to patent documentation 1 and patent documentation 2).
The EGR valve is exposed to from the high-temp waste gas that outlet pipe imports, or is exposed to in the waste gas after recycle cooler cooling and the reduction temperature.There are particulates such as carbon in the waste gas, thereby on the valve shaft of EGR valve, adhere to charcoal.In addition, in the waste gas that has reduced temperature, produce the sex change of aflame sulphur composition sometimes sulfuric acid, valve is by sulfuric acid corrosion, or further adheres to and fixed at corrosion place carbon, causes that the work of EGR valve is bad.
The EGR control valve unit of patent documentation 1 be EGR control valve 105 as shown in figure 10, have and be provided with waste gas in inside flow through the modulating valve 106 of waste gas with the exhaust gas flow of path with the shell of path and the adjusting that is provided with in this shell, the axial region 117 that the modulating valve 106 of exhaust gas flow is regulated in supporting is free to slide with respect to the guide member 114 in the hole with perforation.The modulating valve side of the guide member 114 in being arranged at shell is provided with the support 131 in the regulation space that forms axial region 117.And, in the space of the regulation of support 131, be provided with the steel fiber packing 130 that contacts with the peripheral part of axial region 117, when axial region 117 slides, wipe the carbon distribution that adheres to etc. by the steel fiber packing that contacts with its peripheral part.
In addition, in the EGR of patent documentation 2 control valve unit, as shown in Figure 9, possess and be provided with waste gas in inside flow through the exhaust gas flow valve body 116 of waste gas with path 113 with the shell 112 of path 113 and the adjusting that is provided with in this shell 112, the valve body 116 of regulating exhaust gas flow is free to slide via valve guide (valve guide) 115.
Be provided with the oil pressure actuator (actuator) 118 that is used for switch drive valve body 116 on the top of shell 112.Oil pressure actuator 118 is made of the piston 120 of oil cylinder (cylinder) 119 and setting in oil cylinder 119 with being free to slide.Oil pressure actuator 118 works piston 120 motions by the pressure oil that send oil pipe line 132 to supply with from solenoid valve 133.
And, on this EGR control valve unit, also be provided with the cooling, the lubricating fitting 135 that are used for reaching lubricated valve guide 115 grades by the pressure oil cooling of supplying with.The machine oil path 136 that this cooling, lubricating fitting 135 are communicated with the positive side room 119a and the spring housing 127 of piston 120 to the stroke of opening direction by response piston 120, the spring housing 127 of working as lubricating oil groove and be used for constituting from the exhaust port 137 of spring housing's 127 discharge machine oil with the Coolers oil jacket.Machine oil path 136 forms by fluting along axial direction at the inner peripheral surface of oil cylinder 119.
One side of machine oil path 136, when piston 120 total travels during the position of the P 1 of point of arrival line expression, sentence the area opening of regulation at positive side room 119a, the pressure oil of deriving from positive side room 119a is direction as shown by arrows, can flow valves guidance 115 around.
When the EGR control valve unit was worked, the pressure oil that is come by not shown oil pump force feed was transported to oil pressure actuator 118 sides by solenoid valve 133.Make piston 120 move total travel by pressure oil, consequently, the pressure oil that is directed to spring housing 127 returns food tray from exhaust port 137 after contacting with them around valve guide 115 and the valve shaft 116a and flowing out.Thus, flowed through pressure oils around these of the heat of valve guide 115 and valve shaft 116a absorb and are discharged to the outside, thereby the excessive temperature of check valve guidance 115 and valve shaft 116a rises.
Patent documentation 1: the spy opens flat 11-336616 communique
Patent documentation 2: the spy opens flat 7-332169 communique (the 3rd~4 page, Fig. 1, Fig. 2)
But, in the EGR control valve unit in patent documentation 1 and patent documentation 2, have following problem.
The first, in the EGR of patent documentation 1 control valve unit, because wipe the carbon that adheres to etc. with the steel fiber packing, when long-time use, carbon distribution stops up the space of steel fiber packing, inefficacies such as wiping carbon distribution.
The second, in the EGR of patent documentation 2 control valve unit, because solenoid valve 133 is arranged with shell 112 body portion, therefore, what must be provided for discharge pressure oil on solenoid valve 133 and shell 112 main bodys send oil pipeline 132, causes number of spare parts to increase.In addition, because solenoid valve 133 is arranged with shell 112 body portion, therefore, as the volume increase of EGR control valve unit.
The 3rd, in the EGR of patent documentation 2 control valve unit, because the machine oil path 136 of cooling, lubricating fitting 135 is by forming along the axial direction fluting, therefore at the inner peripheral surface of cylinder 119, though pressure oil flows in the spring housing 127, the flow velocity of its pressure oil also can reduce.Therefore,, can not strengthen oil pressure, cooling effect is reduced for valve guide 115 and valve shaft 116a are cooled off.
Summary of the invention
The present invention constitutes for addressing the above problem, and a kind of EGR control valve unit is provided, and realizes following purpose: even first long-time the use can not cause that work is bad yet; 2nd, number of spare parts reduces, compact structure; 3rd, cooling performance is good.
The invention provides a kind of control valve unit, it is characterized in that, be provided with: housing main body with fluid flowing path; At the inner valve guide that forms of described housing main body; The valve rod (valve stem) of slip, open and close valve in described valve guide; Scraper in the described path one side setting of described valve guide with round table-like blade.
According to this invention, can provide a kind of control valve unit, because scraper has round table-like blade, so when valve rod upwards slided, scraper just can be cut the attachment that falls to adhering on the stem surface at every turn, even long-time the use can not cause that work is bad yet.
In control valve unit of the present invention, be preferably, the internal diameter of described scraper is than the big 0.2~1.0mm of external diameter of described valve rod.
According to this invention, a kind of control valve unit can be provided, a small amount of remaining attachment in the gap of valve rod and blade solidifies, and blade and path axial region can be not fixed, and effective to cutting attachment.
In control valve unit of the present invention, preferably long to the distance L of the described stream end of valve guide than the stroke of valve from the front end of described scraper.
According to this invention, the valve rod that has adhered to attachments such as carbon distribution can not enter valve guide, can prevent to bond owing to the attachment of carbon distribution etc.
In the control valve unit of the present invention, be preferably, described valve rod, the external diameter of described scraper is littler than the external diameter of described valve guide, and the internal diameter of described scraper is identical with the external diameter of the described valve guide of described valve rod.
According to this invention, shorten valve rod, valve rod is slided upward, even scraping the position of getting attachment, scraper enters valve guide, because the external diameter of the external diameter of attachment and valve rod is identical, so can not cause that slip is bad.Therefore, can shorten valve rod, make the control valve unit compactness.
In the control valve unit of the present invention, be preferably, the Sealing that the application of force is set at the described stream side end of described valve guide is in order to wrap around the valve rod.
According to this invention, can prevent to pass to the valve guide that valve rod and shell etc. enter the top by the foreign matter in the fluid.
In control valve unit of the present invention, being preferably described fluid is the waste gas that circulation carries out EGR in internal-combustion engine, and control valve unit is the EGR valve.
According to this invention, can provide the control valve unit that is suitable for the EGR valve.
The control valve unit that EGR of the present invention uses, it is characterized in that, have: the oil pressure actuator of valve shell main body, the open and close valve that is provided with in described valve shell main body, the solenoid-operated proportional actuator that is provided with in described valve shell main body, the power and the equilibrium of forces of oil pressure that make described solenoid-operated proportional actuator by described solenoid-operated proportional actuator advance and retreat are come the pressure control valve of the oil pressure of control action on described oil pressure actuator, and described oil pressure actuator and described pressure control valve be setting integratedly in the valve shell main body.
According to this invention, because described oil pressure actuator and described pressure control valve are wholely set in described valve shell main body, so, there is no need pressure control valve and valve shell body portion are arranged, and and the valve shell main body between carry out pipe arrangement, thereby can reduce number of spare parts, compare with the valve shell main body is arranged with the pressure control valve branch, the EGR control valve unit is compact structure more.
In the control valve unit that EGR of the present invention uses, be preferably described valve shell main body, the valve portion that will have valve separates with the drive portion with described oil pressure actuator and described pressure control valve, and described valve portion and described drive portion are provided with mutual fixing device at the Zhou Fangxiang that with the valve shaft is central shaft.
According to this invention, can be easy to will be furnished with the valve portion of valve and the drive portion of being furnished with described oil pressure actuator and described pressure control valve decompose, even when breaking down,,, therefore, can reduce maintenance expenses so can carry out part exchanging because be separately independently.In addition, corresponding to the installation position, drive portion can be assemblied in easy direction is installed.
In the control valve unit that EGR of the present invention uses, be preferably the retainer that described oil pressure actuator has the prevention piston to deviate from from oil hydraulic cylinder.
According to this invention, when valve is damaged, the accident that piston is deviate from from oil hydraulic cylinder can not take place, because enclose oil pressure, so can keep oil pressure.
In the control valve unit that EGR of the present invention uses, being preferably described oil pressure actuator is piston reciprocating type, and described pressure control valve is a sliding valve style, described oil pressure actuator and the configuration side by side as one man of described pressure control valve advance and retreat direction.
According to this invention, can form oil hydraulic circuit easily, can reduce the volume of EGR control valve unit simultaneously.
The invention provides the control valve unit that EGR uses, it is characterized in that, have: the valve shell main body, make the nozzle of the restriction of cold oil ejection at the valve guide of the guiding valve stem slides of described valve shell body interior setting, towards having of described valve guide configuration.
According to this invention, owing to,, can improve cooling capacity so the cooling medium flowing velocity around the valve guide is accelerated towards valve guide ejection cold oil.
In the control valve unit that EGR of the present invention uses, be preferably the on-stream generation of internal-combustion engine that described EGR control valve unit is installed is used in oil pressure from supply to the oil pressure of described nozzle.
According to this invention, if motor is on-stream,, also can spray cold oil constantly even then the control valve unit used of EGR is not worked, therefore, can prevent because the reverse soaking that the temperature of the heat of accumulating on the valve body around making rises.
In the control valve unit that EGR of the present invention uses, preferably have the oil pressure actuator of open and close valve and control the pressure control valve of described oil pressure actuator, the oil pressure of supplying with described nozzle is the oil hydraulic circuit oil pressure along separate routes from carrying out supplying with to the oil pressure of described pressure control valve.
According to this invention, owing to from the pressure oil supply circuit shunt to pressure control valve supply pressure oil, to nozzle supply pressure oil, therefore, needn't prepare cooling separately and use pressure oil, can simplified construction.
In the control valve unit that EGR of the present invention uses, preferably have the oil pressure actuator of open and close valve and control the pressure control valve of described oil pressure actuator, supply with oil pressure to described nozzle and be oil hydraulic circuit oil pressure along separate routes from being communicated with described oil pressure actuator and described pressure control valve.
According to this invention, EGR is on-streamly can spray cold oil with control valve unit, but owing to nozzle is being set driving the very near place of oil hydraulic circuit from the oil pressure actuator, so can simplify processing and structure etc.
Description of drawings
Fig. 1 is the front view of EGR control valve unit of the present invention;
Fig. 2 is the right elevation of EGR control valve unit of the present invention;
Fig. 3 is the AA sectional drawing of Fig. 1;
Fig. 4 is the bottom view of the EGR control valve unit of the present invention seen from the directions X of Fig. 2;
Fig. 5 is the details drawing of the P portion of Fig. 3;
Fig. 6 A is the structure explanatory drawing of Sealing;
The state description figure of Sealing when Fig. 6 B is normal temperature;
The bright figure of state of Sealing when Fig. 6 C is the temperature rising;
Fig. 7 is the oil hydraulic circuit figure of EGR control valve unit of the present invention;
Fig. 8 is the explanatory drawing of other mode of execution of the cooling construction of EGR control valve unit of the present invention;
Fig. 9 is the expression EGR control valve unit sectional drawing of (patent documentation 2) at present;
Figure 10 is the expression EGR control valve unit sectional drawing of (patent documentation 1) at present.
Among the figure: the 10:EGR control valve unit; 11: shell; 11T: waste gas path; 12,12A: casing; 12W, 12YA: the oil circuit that is also used as the cooling machine oil path; 12P, 12PA: piston chamber; 12V, 12VA: restriction; 12Y, 12WA: oil circuit; 13: electromagnetic coil; 14: valve; 16: valve rod; 17: valve guide; 21: scraper; 21H: blade; 25: as Sealing non-tight circle; 28: piston; 34: guiding valve; DS: internal diameter; DG, DJ: external diameter; TC: attachment, TS: difference.
Embodiment
Below, describe bright embodiments of the present invention in detail with reference to accompanying drawing.
Fig. 1 is the front view of control valve unit of the present invention, and Fig. 2 is its right elevation.Fig. 3 is the AA sectional drawing of Fig. 1.Fig. 4 is the bottom view of Fig. 2 of seeing from directions X.
In Fig. 1, Fig. 2, control valve unit of the present invention is that EGR control valve unit 10 is provided with: shell 11, casing 12, electromagnetic coil 13, stroke sensor 51.Casing 12 usefulness bolts be installed in shell 11 above and the common valve shell main body 10H that form of shell 11.
Housing main body 10H is divided into 2 parts as the shell 11 of valve portion with as the casing 12 of drive portion as shown in Figure 4, is on the circumference at center at the axle with valve 14, by every interval 90 degree configuration bolt hole and screws, staggers at circumferencial direction and to install mutually.Therefore, if casing 12 with respect to shell 11 stagger 90 the degree, just be installed in on the position shown in two dot and dash line.Also have, if every 15 degree or 30 degree or or 45 degree or every 60 degree configuration bolt hole and screws, just more can adjust the orientation of casing 12 meticulously.
Here corresponding the 8th aspect of the present invention of the feature of Xu Shu valve shell main body 10H, shell 11, casing 12.
Turn back to Fig. 1 and Fig. 2, on casing 12, electromagnetic coil 13 is installed, be screwed on the cover of on casing 12, installing 31 stroke sensor 51 is installed with bolt with bolt.The path that shell 11 has as the waste gas by fluid is waste gas path 11T, and waste gas is provided with inlet flange 11D with the exhaust gas entrance place of path 11T, and the outlet port of exhaust is provided with outlet(discharge) flange 11E.Be used for the inlet flange 11D that the waste gas suction unit of EGR is installed is arranged on the bottom of shell 11, the outlet(discharge) flange 11E that is installed in the waste gas introduction part of EGR is arranged on the side of shell 11.Waste gas flows to the direction shown in the arrow HD from arrow HI.
As shown in Figure 3, be provided with in shell 11 inside that to regulate waste gas be valve 14 with the modulating valve of path 11T aperture.Be provided with the ring-type valve seat 15 of valve 14 contacts with the inlet flange 11D side of path 11T at waste gas.Be provided with the valve rod 16 as axial region on valve 14, the guide portion of valve rod 16 in being arranged on shell 11 is that valve guide 17 inside slide up and down.The guard ring (retainer) 19 of supporting valve spring 18 is arranged on the top of valve rod 16.Spring pedestal 11C and guard ring 19 on valve spring 18 and the shell 11 join.Valve 14 is pressed to the top by valve spring 18, contacts with ring-type valve seat 15.
P portion details drawing as Fig. 3 is just shown in Figure 5, and the waste gas of valve rod 16 is provided with the scraper 21 that is used for cutting attached to valve rod 16 lip-deep carbon distributions that are included in waste gas etc. with path 11T side.Scraper 21 is provided with flange 21F on columnar top.The flange 21F of scraper 21 inserts in the mounting hole 11A that is arranged on the shell 11 via pad 23.And scraper 21 compresses and mounting flange 21F by the ring 22 that is pressed in the mounting hole 11A.Scraper 21 use stainless steel materials etc. have the material of corrosion resistance.
Insulator 24 on pad 23 as heat insulation material setting.Insulator 24 prevents that the heat of waste gas from passing to the top of valve rod 16 by scraper 21.
Being provided with Sealing of the present invention on insulator 24 is seal ring 25.
Seal ring 25 is filled in the mounting hole 11B that is arranged in the shell 11.Because a side end face of seal ring 25 is close to the bottom surface of the mounting hole 11B of shell 11, and inner circumferential surface is close to the outer circumferential face of valve rod 16, thus, prevent that carbon floating in waste gas or the waste gas and wet goods from transmitting the inside that enters valve guide 17 by the mounting hole 11B of valve rod 16 and shell 11.
Seal ring 25 adopts has stable on heating tetrafluoroethylene resin.For the inner peripheral surface that makes the big seal ring of thermal expansion coefficient 25 always is close to the outer circumferential face of valve rod 16, seal ring 25 has following structure.
Structure explanatory drawing as seal ring 25 is promptly shown in Figure 6, and seal ring 25 is provided with respect to the otch 25C of the axioversion of seal ring 25 as cutting sth. askew (bias cut).At this, the internal diameter 25D of seal ring 25 is littler than the outer diameter D G of valve rod 16, and on valve rod 16 during fitting tight circle 25, shown in Fig. 6 B, seal ring 25 expands, and inwardly the side produces impacting force, and produces the impacting force of wrapping the valve rod periphery, and otch 25C opens simultaneously.But, when exhaust flow is crossed EGR control valve unit 10, when the temperature of seal ring 25 rises, seal ring 25 thermal expansions, to the circumferencial direction extension of seal ring 25, and inside impacting force is just wrapped the impacting force continuation maintenance of valve rod periphery, shown in Fig. 6 C, the gap of seal ring otch 25C disappears simultaneously.In addition, seal ring 25 also can use the material of having sneaked into bronze powder in the tetrafluoroethylene resin, can also be the seal ring with sintered alloy-made that is configured as ring-type of internal diameter contractile force.
In addition, in the feature of the seal ring 25 of this narration corresponding to a fifteenth aspect of the present invention.
Valve guide 17 is provided with oil sealing 26.Oil sealing 26 has lip packing 26S on cylindric snap ring 26R, lip packing 26S is close to valve rod 16, snap ring 26R is close to the profile portion of valve guide 17, can prevent lubricating oil leakage in the machine oil chamber 27 that casing 12 and shell 11 form to waste gas with among the path 11T.
Scraper 21 diminishes gradually in cylindric bottom front inner diameter and external diameter as shown in Figure 5, is provided with the round table-like blade 21H that front end is acute angle.Be provided with the parallel parallel portion 21L of path axial region 16D with valve rod 16 at the internal diameter of blade 21H.The length of parallel portion 21L is made as for example specific length about 1mm.And the intensity by this parallel portion 21L guarantees blade 21H prevents that blade 21H from causing the internal diameter distortion man-hour because of carelessness owing to adding.
Also have, in the feature of the scraper 21 of this narration corresponding to a first aspect of the present invention.
Between the profile DJ of the path axial region 16D of the inside diameter D S of the blade 21H of scraper 21 and valve rod 16, be provided with gap NS, therefore, set the difference TS of the outer diameter D J of the inside diameter D S of blade 21H of scraper 21 and valve rod 16.(difference TS is 2 times of gap NS.) path axial region 16D is also than the little 0.5mm of external diameter of the big footpath axial region 16T of valve rod 16.Even valve rod 16 slides, the blade 21H of scraper 21 is in the scope of length direction of path axial region 16D.The difference TS of the inside diameter D S of the blade 21H of this scraper 21 and the outer diameter D J of valve rod 16 is set at 0.2~1.0mm.If the difference TS of inside diameter D S and outer diameter D J is made as this degree, then valve rod 16 is each when 17 ones of the valve guides of shell 11 slide upward, and the blade 21H of scraper 21 can cut the attachment TC such as carbon distribution that fall to comprising attached to the path axial region 16D surface of valve rod 16.
At this moment, when the difference TS of inside diameter D S and outer diameter D J is lower than 0.2mm, it is effective cutting attachment TC for blade 21H, but experimental result proves, under the state that valve rod 16 stops, through after the regular hour, a small amount of remaining attachment solidifies in the path axial region 16D of valve rod 16 and the gap of blade 21H, blade 21H and path axial region 16D bonding are not moved even want to make valve 14 to move afterwards yet.In addition, when the difference TS of inside diameter D S and outer diameter D J surpassed 1.0mm, it was invalid cutting attachment TC for blade 21H.
Also have, in the feature of the scraper 21 and the valve rod 16 of this narration, corresponding to a second aspect of the present invention.
Scraper 21 is arranged on the distance L position longer than the stroke of valve 14 that the waste gas that leaves valve guide 17 is used path 11T side end.Thus, though valve 14 under the situation of total travel, the part that only remaining attachment TC adheres in the path axial region 16D of valve rod 16 and the gap of blade 21H can not enter valve guide 17 yet, can prevent that attachment from entering the bonding that causes.
In addition, in the feature of the scraper 21 of this narration and valve guide 17 corresponding to a third aspect of the present invention.
Also have, the inside diameter D S of the blade 21H of scraper 21 is identical with the outer diameter D G of the big footpath axial region 16T of the valve rod 16 that inserts valve guide 17 and slide in valve guide 17.Thus, valve rod 16 slides upward, is the size that enters valve guide 17 even the scraper 21 of path axial region 16D is scraped the position of getting attachment TC, because the external diameter of attachment TC is identical with big footpath axial region 16T, so can not cause that also slip is bad.Therefore, shorten the length of the big footpath axial region 16T of valve rod 16, as mentioned above, even it is the size that enters valve guide 17 that scraper 21 is scraped the scope of getting attachment TC, if path axial region 16D is set, and the big footpath axial region 16T of the inside diameter D S of the blade 21H of scraper 21 and valve rod 16 is identical, can not cause that then slip is bad yet, therefore, valve rod 16 can be shortened, and EGR control valve unit 10 compactnesses can be made.
In addition, in the feature of the scraper 21 of this narration and valve rod 16 corresponding to a fourth aspect of the present invention.
As shown in Figure 3, on casing 12, be provided with the 12P of piston chamber, insert piston 28, make its oil pressure actuator work as the reciprocating piston type that valve 14 is opened and closed.The 12P of piston chamber is positioned at the top of valve rod 16.Piston 28 is provided with spring groove 28M at an upper portion thereof.The bottom of piston spring 29 is inserted in the spring groove 28M.Piston spring 29 its tops are installed in the cover 31 on casing 12 tops and depress, and piston 28 is pressed to the below.The upper-end surface of the following and valve rod 16 of piston 28 contacts.
In addition, the motion of the piston 28 of restriction oil pressure actuator is set on casing 12, and is used to retainer 12S that piston 28 can not be deviate from.By this retainer 12S, under the situation of valve spring 18 breakages, even piston 28 is depressed by pressure oil, piston 28 because being stopped by retainer 12S, piston 28 stops, so also can not deviate from from the 12P of piston chamber, thereby pressure oil can not flow to machine oil chamber 27, the pressure of the oil that can keep-up pressure.
Also have, in the feature of the retainer 12s of this narration corresponding to a ninth aspect of the present invention.
Side at the 12P of piston chamber of casing 12 is provided with lining (bush) hole 12B, and lining 32 is pressed in this bush hole.The bottom of bush hole 12B is by plug screw 33 sealings.Lining 32 is provided with sliding valve hole 32S, and guiding valve 34 inserts and slides freely along length direction, as the sliding valve style pressure control valve action of the above-mentioned oil pressure actuator of control.Guiding valve 34 is pressed to the top by the spring ring 35 that is fixed on bush hole 12B bottom.The upper-end surface of guiding valve 34 contacts with the bar 13R of electromagnetic coil 13.When electromagnetic coil 13 energisings, the magnetic force of electromagnetic coil 13 makes bar 13R downward, and guiding valve 34 just is pressed towards the below.
Like this, oil pressure actuator that valve 14 is opened and closed and the pressure control valve of controlling the oil pressure actuator are wholely set in valve shell main body 10H (with reference to Fig. 1 and Fig. 2).In addition, the oil pressure actuator is consistent with pressure control valve advance and retreat direction, configuration abreast.
In addition, the feature of oil pressure actuator, pressure control valve and the housing main body of herein narrating is corresponding to the of the present invention the 7th and the tenth aspect.
Casing 12 has the conduct of being provided with and is used to make the cooling structure of cooling with the restriction 12V of the nozzle of pressure oil ejection.Restriction 12V is arranged on the front end of the cooling machine oil path 12W that is connected with the inlet 32A of lining 32, the oil return circuit 12Z place opening that the machine oil outlet 12OD in will being located at casing shown in Figure 2 12 is connected with machine oil chamber 27.
And restriction 12V is towards shown in the arrow Y among Fig. 3, and the part that sensing valve rod 16 slides is valve guide 17 just.Particularly, if restriction 12V promptly connect base portion towards the bottom position that is positioned at machine oil chamber 27 that points to valve guide 17 and near the part of exhaust passageway 11T, then can further improve cooling effect.
Also have, the feature of Xu Shu restriction 12V is corresponding to a eleventh aspect of the present invention herein.
Oil hydraulic circuit figure as Fig. 3 and EGR control valve unit 10 is promptly shown in Figure 7, and the machine oil inlet 12OI that is provided with in the casing 12 is connected with the machine oil inlet 32A of lining 32, and the 32A that enters the mouth in addition is connected with machine oil chamber 27 by the restriction 12V that is arranged in the casing 12.Machine oil chamber 27 is connected with machine oil outlet 12OD on being arranged on casing 12.The outlet 32B of lining 32 is connected with the upper chambers 12X that is arranged on the 12P of piston chamber.Outlet 32B imports oil circuit 34D with the pressure of guiding valve 34 and is connected, and pressure imports oil circuit 34D and is connected with the 32R of spring housing of lining 32 bottoms.
To electromagnetic coil 13 energisings, if guiding valve 34 descends downwards from position shown in Figure 3, then the pressure oil that enters from the machine oil of casing 12 inlet 12OI (with reference to Fig. 1) enters the upper chambers 12X of the 12P of piston chamber from the inlet 32A of the lining 32 slide valve slot 34M by guiding valve 34 by the oil circuit 12Y in the casing 12 from the outlet 32B of lining 32.The oil pressure that enters the pressure oil of upper chambers 12X pressurizes to piston 28, and the power of piston 28 antagonism valve springs 18 is pressed to the below with valve 14.Because valve 14 leaves from ring-shaped valve seats 15, makes exhaust-gas flow so waste gas is opened with path 11T.Like this, having used the pressure control valve of guiding valve 34 is that electromagnetic coil 13 moves by the solenoid-operated proportional actuator.
On the other hand, pressure oil pressurizes in the 32R of spring housing of lining 32 bottoms, above with the pressure of pressure oil the lower end surface of guiding valve 34 being pressed to from the oil pressure importing oil circuit 34D that the outlet 32B of lining 32 passes through guiding valve 34.Like this, the power below bar 13R being pressed to by the electromagnetic force of electromagnetic coil 13 and by pressure oil guiding valve 34 is pressed to above the position of two equilibrium of forces of power, guiding valve 34 stops.That is, flow through the electric current of electromagnetic coil 13, can it be stopped, consequently, can be controlled to be and carry out EGR and make it the circuit exhausted air quantity at the corresponding positioning control guiding valve 34 of the power that produces with electromagnetic coil 13 by adjustment.
The pressure oil that enters from the machine oil of casing 12 inlet 12OI leads to cooling machine oil path 12W from the inlet 32A of lining 32, again from restriction 12V ejection, with valve guide 17 coolings that valve rod 16 slides, prevent since in the waste gas heat make valve rod 16 overheated.
At this, the pressure oil that enters from the machine oil of casing 12 inlet 12OI uses the pressure oil of the on-stream generation of motor with EGR device.Thus, because needn't prepare to produce the energy source of pressure oil in addition, therefore can be with designs simplification.
Also have, for the feature of supplying with at the oil pressure of this narration corresponding to a twelveth aspect of the present invention.
Oil pressure from the machine oil of casing 12 inlet 12OI enters as shown in Figure 7, enters machine oil chamber 27 by restriction 12V, and slave oil export 12OD flows out again, is to continue the state that flows.Existing EGR device action shown in Figure 9 just makes cooling, lubricating fitting work when high-temp waste gas flows through, when the EGR control valve unit is not worked, do not flow through pressure oil in cooling, the lubricating fitting 135.Relative therewith, in EGR control valve unit of the present invention, valve rod 16 is continued cooling by the pressure oil that the machine oil inlet 12OI from casing 12 enters.Therefore, even when EGR control valve unit 10 cuts out, it is overheated also can to suppress valve rod 16, and the sintering on valve rod 16 such as carbon that also can suppress in the waste gas adheres to.In addition, because therefore restriction 12V, can cool off efficiently towards pointing to the valve guide 17 that valve rod 16 slides.
In addition, in the feature of the restriction 12V of this narration corresponding to a thirteenth aspect of the present invention.
As required, as shown in Figure 8, cooling machine oil path until the restriction 12VA of the pressure oil ejection that is used to make cooling usefulness also can not be the oil circuit 12WA that is connected with the inlet 32A of lining 32, but enters the cooling structure that the oil circuit 12YA branch of upper chambers 12X of the 12PA of piston chamber of casing 12A is arranged from the outlet 32B from lining 32.The sensing of restriction 12VA is with above-mentioned the same, as long as be base portion towards the bottom that is positioned at machine oil chamber 27 of valve guide 17 and near waste gas with the part of path 11T.
Also have, in the feature of the restriction 12VA of this narration corresponding to a fourteenth aspect of the present invention.
As shown in Figure 3, on the top of piston 28, the stroke lever of using in its stroke detection that is axially installed with piston 28 36.Stroke lever 36 inserts among the inside diameter 51N of stroke sensors 51, and the variation of the magnetic force that stroke sensor 51 produces by the position change that detects the magnet 36M that is had by stroke lever 36 detects the stroke of piston 28.Thus, detect the stroke of valve 14,, can carry out the aperture control of EGR control valve unit 10 by the control gear of not shown electric controller etc.
According to this mode of execution, has following effect.
At first problem, have the scraper 21 of circular cone shape blade by setting, valve rod 16 is each upwards to slide, just can cut in the waste gas that falls to comprising attached to attachments such as valve rod 16 lip-deep carbon distributions.Thus, avoid because the valve work that attachment causes is bad.
In addition, the difference TS of the inside diameter D S by setting scraper 21 and the outer diameter D J of valve rod 16, thus valve rod 16 can not bond, and can cut attachment TC effectively.
In addition, the relation of the inside diameter D S of the blade 21H by setting from valve rod 16 to scraper 21 distance L, scraper 21 and the outer diameter D G of axial region 16 even under the situation of residual attachment on the axial region 16, can prevent that also its slip that causes is bad.
And, according to the feature of above-mentioned oil sealing 25, prevent that the foreign matter in the waste gas from entering valve guide 17 inside.
Therefore, according to these effects, even long-time the use also can be realized the EGR control valve unit 10 that can not cause that work is bad.
At second problem, will have the electromagnetic coil 13 of control valve 14 work and the control gear one of guiding valve 34 and be located at the valve shell main body 10H that constitutes by shell 11 and casing 12, therefore, do not need to connect the pipe arrangement of control gear and valve, can reduce number of spare parts.And, because integrated as EGR control valve unit integral body, compare with valve body than respectively control device being set, more can compactness.
In addition, because the valve shell main body is divided into shell 11 and casing 12,,,,, can reduce the cost of repairs so also can carry out part exchanging because be separately independently even if when breaking down so can easily disassemble.And by being on the circumference at center bolt hole and screw to be set at the axle with valve 14, thereby casing 12 staggers and is installed on the shell 11 at Zhou Fangxiang, therefore, corresponding to the installation position, can assemble in the easy-on direction.
And owing to pressure control valve and the oil pressure actuator in length direction parallel configuration valve rod formula, so form oil hydraulic circuit easily, the volume of EGR control valve unit can reduce simultaneously.
Therefore, according to these effects, can reduce number of spare parts and realize compact type EGR control valve unit 10.
At the 3rd problem, for cooling off, and, therefore, can cool off valve rod expeditiously towards valve guide ejection pressure oil.
In addition, because the pressure oil that the nozzle ejection that forms along separate routes from the oil pressure supply circuit is used to cool off, so do not need other oil pressure source that is used to cool off, thus the simple structure of making.
In addition, because the nozzle that forms along separate routes from the pressure oil supply circuit sprays the pressure oil that is used to cool off to the pressure control valve of control oil pressure actuator, therefore, can continue to cool off valve rod.On the other hand, be provided with from pressure control valve to the oil circuit 12YA of oil pressure actuator along separate routes under the situation of the cooling machine oil path of restriction 12VA, EGR control valve unit 10 is merely able to on-stream just ejection cold oil, but owing near the oil pressure actuator drives with oil hydraulic circuit, nozzle is set, therefore, can make processing and simple structure.
Therefore, according to these effects, can realize the EGR control valve unit that cooling performance is good.
Also have, the invention is not restricted to above-mentioned mode of execution, comprise other that can realize the object of the invention and constitute etc., distortion shown below etc. also is contained in the present invention.
For example, in the above-described embodiment, with oil pressure actuator actuating valve 14, still, the drive unit of valve 14 both can be an oil pressure actuated, also can be that electricity drives or compressed air-driven.For example, also can be the driving etc. of combination of driving, stepping motor and turbine and worm of driving, the electromagnetic coil of air compressor.
In addition, also can be directly installed on control gear on the shell and shell formation one.
Be used to implement best formation of the present invention, method etc., open by above record, still, the invention is not restricted to this.That is, the present invention mainly illustrates especially to specific mode of execution, and describes, the thought that does not break away from the technology of the present invention and the purpose scope in, and for above-mentioned mode of execution, the practitioner can be to shape, quantity, and other in addition various variations of detailed formation.
Therefore, the record of above-mentioned disclosed qualification shape, quantity, be the example of putting down in writing in order to understand the present invention easily because do not limit the present invention, so except that one one of qualification such as those shapes, quantity or the record of the title of the member limiting all be contained in the present invention.
Industrial utilizability
The present invention can be used as valve gear and is used, and can add more suitably as the valve of EGR device To utilize.

Claims (5)

1. control valve unit is characterized in that having:
Valve shell main body with stream of fluid;
Valve guide in described valve shell body interior formation;
The also valve rod of open and close valve slides in described valve guide;
At the scraper with round table-like blade of the described stream side setting of described valve guide,
The external diameter of the described scraper portion of described valve rod is littler than the external diameter of described valve guide portion,
The external diameter of the described valve guide portion of the internal diameter of described scraper and described valve rod is identical.
2. control valve unit as claimed in claim 1 is characterized in that,
The internal diameter of described scraper is than the big 0.2~1.0mm of external diameter of described valve rod.
3. control valve unit as claimed in claim 1 is characterized in that,
Longer than the path increment of valve from the front end of described scraper to the distance of the described stream side end of described valve guide.
4. as each described control valve unit in the claim 1~3, it is characterized in that,
Be provided with the sealing component of the application of force at the described stream side end of described valve guide, make it wrap the periphery of described valve rod.
5. as each described control valve unit in the claim 1~3, it is characterized in that,
Described fluid be in internal-combustion engine again circulation carry out the waste gas of EGR,
Control valve unit is the EGR valve.
CNB2005800103191A 2004-04-01 2005-04-01 Valve device Active CN100410573C (en)

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JP108604/2004 2004-04-01
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CN1938540A (en) 2007-03-28
CN101245747A (en) 2008-08-20
CN101255829B (en) 2012-04-25
CN101255829A (en) 2008-09-03

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