CN100410471C - Cleavable brick having a partial natural section and fabrication method thereof - Google Patents
Cleavable brick having a partial natural section and fabrication method thereof Download PDFInfo
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- CN100410471C CN100410471C CNB2004100071624A CN200410007162A CN100410471C CN 100410471 C CN100410471 C CN 100410471C CN B2004100071624 A CNB2004100071624 A CN B2004100071624A CN 200410007162 A CN200410007162 A CN 200410007162A CN 100410471 C CN100410471 C CN 100410471C
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Abstract
The present invention relates to a cleavable brick having a partial natural section and a manufacturing method thereof, particularly to an outer wall brick having the stone natural section effect and a manufacturing method thereof. The decorative surface of the cleavable brick and namely the middle part of the upper surface of the cleavable brick forms a smooth plane surface, and both sides of the smooth plane surface are provided with natural sections which form definite gradient with a middle part plane surface and have natural stone section flower patterns. The manufacturing method of the present invention comprises the steps of material preparation, mud blank extrusion, mud blank drying, natural section manufacture, burning manufacture, finished brick split, etc., wherein the partial natural section manufacture has the steps that dried block-shaped mud blanks are arranged on a plane surface, the outer sides in the middle part of the decorative surface of a brick blank are knocked and scraped off by hands or a mechanical method through a knife tool along a V-shaped groove, so the decorative surface of which the middle part is provided with the plane surface and both sides are provided with the natural sections which form the definite gradient with the middle part and have the natural stone section flower patterns. The natural section of the cleavable brick has the similar tactile impression, color and veins to a natural stone section, the middle part of the natural section forms the smooth plane surface, products have the advantages of shapely configuration and good consistency, the manufacturing method of the present invention is simple, and the rate of finished products is high.
Description
Technical field
The present invention relates to a kind of split tile and manufacture method thereof, particularly a kind of exterior wall tile with stone material natural section effect---a kind of split tile and manufacture method thereof with part natural section.
Background technology
At present, the architectural decoration exterior wall tile is for pursuing natural stype, different processing has been carried out on its surface to be handled, application number is: CN99111803.0 described " a kind of forming method of ceramic tiles with natural section " clashes into block moulded pottery not yet put in a kiln to bake side in opposite directions with the bump cutter, make moulded pottery not yet put in a kiln to bake along split by force direction, form the adobe with nature plane of disruption, final high temperature is fired into has concavo-convex fluctuations nature, texture is strong, the ceramic tiles with natural section that effect is true to nature.The brick that this kind method is made is one recessed one protruding, and it is concavo-convex big more, and is natural more, but owing to be to clash in opposite directions with the bump cutter, the one side uniformity is bad, yield rate is low, and appearance is that of spill makes the easy ponding of exterior wall tile on the other hand, product is thicker in addition, and uncomfortable cooperation exterior wall tile is done the large tracts of land paving.
Summary of the invention
The technical problem to be solved in the present invention is to be with application number: the uniformity of the brick that CN99111803.0 patent of invention method is made is bad, low, the uncomfortable cooperation exterior wall tile of yield rate is made the problem of large tracts of land paving, provide a kind of being easy to make, uniformity is better, higher split tile with part natural section of yield rate and preparation method thereof, this product thickness is adjustable, be fit to the paving of exterior wall large tracts of land.
The technical scheme that solves its above-mentioned technical problem is: a kind of split tile with part natural section, it is characterized in that: the decorative cover of described split tile---the middle part that is upper surface is smooth plane, is the natural sections that with the mid portion plane certain slope arranged and have lithotome section decorative pattern in smooth both sides, plane.
Make above-mentioned method with split tile of part natural section, it is characterized in that: the method includes the steps of:
A, get the raw materials ready: make pug with general ceramic raw material, make special equipment with the spiral vacuum-extruder;
B, extruding adobe: pug is squeezed out, cuts into the block moulded pottery not yet put in a kiln to bake of the cuboid with two bricks by the spiral vacuum-extruder with conventional split tile green brick forming method, through hole is arranged in the middle of this moulded pottery not yet put in a kiln to bake, there is 1~6 rib to connect between two bricks, respectively extrudes " V " type groove from decorative cover less than 1/2 place of single brick body in the two sides of adobe:
C, dry moulded pottery not yet put in a kiln to bake: the above-mentioned block moulded pottery not yet put in a kiln to bake of cuboid with two bricks is dried to moisture content 1~10%;
D, manufacturing natural section: the block moulded pottery not yet put in a kiln to bake of drying is placed on the plane, make decorative cover be positioned at the left and right sides, by hand or mechanical means knock the outside of cutting adobe left and right sides decorative cover by cutter along " V " type groove, to make decorative cover form mid portion be plane, both sides for the centre certain slope being arranged and having the natural section of lithotome section decorative pattern;
E, fire: above-mentioned adobe with natural section is become two split tiles that linked to each other by rib through high-temperature firing;
F, split from finished bricks: with conventional split tile split from method will bake by rib two split tiles removal rib of riving that links to each other, become its decorative cover of monolithic---be the split tile finished product that upper surface has the part natural section.
Because adopt said structure and manufacture method, a kind of split tile and manufacture method thereof with part natural section of the present invention has following beneficial effect:
This has the decorative cover of the split tile of part natural section---and the natural section that is the upper surface both sides has and the similar texture of lithotome section, color and luster and texture, its middle part is smooth plane, thereby product is elegant in appearance and high conformity, yield rate height, and the product thickness is adjustable, be fit to carry out the large tracts of land paving as exterior wall tile.
Its manufacture method is except that the requirement of manufacturing natural section is special, all the other operations are identical with former split tile preparation method, make simple, convenient, it is all higher that the yield rate of split tile is fired and be processed into to moulded pottery not yet put in a kiln to bake, and can be according to user's needs, make all size and the color, decorative pattern different split tile of width between 40~150mm.
Below, in conjunction with the accompanying drawings and embodiments the present invention is had the split tile of part natural section and the technical characterictic of manufacture method is further described.
Description of drawings
Fig. 1: a kind of pitted skin split tile structural representation with part natural section;
The A of Fig. 2: Fig. 1 is to view;
Fig. 3: the moulded pottery not yet put in a kiln to bake structural representation before the undressed natural section;
The B of Fig. 4: Fig. 3 is to view;
Fig. 5: baked two wood grain split tile structural representations that connect together with part natural section;
Fig. 6: the mechanical means schematic diagram (stereogram) of fabrication portion natural section;
Fig. 7: the cutter of one of mechanical means of fabrication portion natural section moves towards schematic diagram (C of Fig. 6 is to one of view);
Fig. 8: two cutter of the mechanical means of fabrication portion natural section moves towards schematic diagram (C of Fig. 6 is to two of view).
The specific embodiment
Embodiment one:
A kind of pitted skin split tile with part natural section.As shown in Figure 1: the decorative cover of described pitted skin split tile---the middle part that is upper surface is smooth plane 1, is the natural section 2 that with mid portion plane 1 certain slope is arranged and have lithotome section decorative pattern in 1 both sides, smooth plane of upper surface
1, 2
2, this natural section 2
1, 2
2Be with the mechanical or manual natural section of cutting formation that knocks.
As a kind of conversion of the embodiment of the invention, described split tile with part natural section also can be the common split tile that does not add sand grains, and the color of this brick can be color of the same race, also various stripeds or decorative pattern (comprising wood grain) can be arranged.
Embodiment two:
A kind of manufacture method with split tile of part natural section, the method includes the steps of:
A, get the raw materials ready: make pug with general ceramic raw material, make special equipment with the spiral vacuum-extruder;
B, extruding adobe: pug is squeezed out, cuts into the block moulded pottery not yet put in a kiln to bake 5 of the cuboid with two bricks by the spiral vacuum-extruder with conventional split tile green brick forming method, through hole 6 is arranged in the middle of this moulded pottery not yet put in a kiln to bake, there is 1~6 rib 4 to connect between two bricks, respectively extrudes " V " type groove 3 (referring to Fig. 3, Fig. 4) from decorative cover less than 1/2 place of single brick body in the two sides of adobe;
C, dry moulded pottery not yet put in a kiln to bake: the above-mentioned block moulded pottery not yet put in a kiln to bake of cuboid with two bricks is dried to moisture content 1~10%;
D, manufacturing natural section: the block moulded pottery not yet put in a kiln to bake 5 of drying is placed on the plane, make decorative cover be positioned at the left and right sides, knock the outside of cutting fall adobe decoration left and right sides decorative cover by cutter along " V " type groove with mechanical means, making decorative cover form mid portion is that plane, both sides are the natural section that with the centre certain slope is arranged and have lithotome section decorative pattern;
Concrete grammar has two kinds: first method, and two cutters 7 of block moulded pottery not yet put in a kiln to bake below being fixed, is positioned at the top move downward forward along " V " type groove simultaneously, cut the top (referring to Fig. 6, Fig. 7) of adobe left and right sides decorative cover, have cut the top, and the below is cut in upset again;
Second method, a block moulded pottery not yet put in a kiln to bake left side or a right side are fixed, two cutters 7 that are positioned at opposite side make progress downwards or forward forward along " V " type groove of block moulded pottery not yet put in a kiln to bake simultaneously, and (cutter that is positioned at block moulded pottery not yet put in a kiln to bake top is downward forward, the cutter that is positioned at block moulded pottery not yet put in a kiln to bake below makes progress forward) motion, cut simultaneously the right or left decorative cover of block moulded pottery not yet put in a kiln to bake on, the below is (referring to Fig. 6, Fig. 8), a block moulded pottery not yet put in a kiln to bake left side or the transposing of right position is fixing, cut simultaneously more block another decorative cover of moulded pottery not yet put in a kiln to bake on, the below, making decorative cover form mid portion is the plane, both sides are the natural section that with the centre certain slope is arranged and have lithotome section decorative pattern;
E, fire: above-mentioned adobe with part natural section is become the two split tile finished bricks (referring to Fig. 5) that linked to each other by rib through high-temperature firing;
F, split: split from method with conventional split tile and will bake two split tiles that link to each other by rib removal rib of riving, become its decorative cover of monolithic from finished bricks---be the split tile finished product (referring to Fig. 1) that upper surface has the part natural section.
Embodiment three:
A kind of manufacture method with split tile of part natural section, its basic step is with embodiment one, institute's difference is: described manufacturing natural section operation is a method by hand, that is: d, make natural section: the block moulded pottery not yet put in a kiln to bake of drying is placed on the plane, method allows cutter knock along " V " type groove and cuts the middle outside of adobe left and right sides decorative cover by hand, and making decorative cover form mid portion is that plane, both sides are the natural section that with the centre certain slope is arranged and have lithotome section decorative pattern.
A kind of conversion as the embodiment of the invention, it is described that to make pug with general ceramic raw material can be with quality of the same race, the pug that the ceramic raw material of color of the same race is made, also can be with quality of the same race, the pug that striped or decorative pattern are arranged that the ceramic raw material of different colours is mixed and made into, it can also be the pug of the making pitted skin split tile that the adding sand grains is made in above-mentioned two kinds of pugs, the made split tile with part natural section can be a color of the same race, also the various stripeds that can be made of two kinds of different colours or the split tile (referring to Fig. 5) of decorative pattern or wood grain also can be the pitted skin split tiles (referring to Fig. 1) with part natural section.
Claims (5)
1. split tile with part natural section, it is characterized in that: the decorative cover of described split tile---the middle part that is upper surface is smooth plane (1), is natural section (21), (22) that with the mid portion plane certain slope arranged and have lithotome section decorative pattern in both sides, smooth plane (1).
2. a kind of according to claim 1 manufacture method with split tile of part natural section, it is characterized in that: the method includes the steps of:
A, get the raw materials ready: make pug with general ceramic raw material, make special equipment with the spiral vacuum-extruder;
B, extruding adobe: pug is squeezed out, cuts into the block moulded pottery not yet put in a kiln to bake (5) of the cuboid with two bricks by the spiral vacuum-extruder with conventional split tile green brick forming method, through hole (6) is arranged in the middle of this bulk moulded pottery not yet put in a kiln to bake, there is 1~6 rib (4) to connect between two bricks, respectively extrudes " V " type groove (3) from decorative cover less than 1/2 place of single brick body in the two sides of block moulded pottery not yet put in a kiln to bake (5);
C, dry moulded pottery not yet put in a kiln to bake: the above-mentioned block moulded pottery not yet put in a kiln to bake of cuboid with two bricks is dried to moisture content 1~10%;
D, manufacturing natural section: the block moulded pottery not yet put in a kiln to bake (5) of drying is placed on the plane, make decorative cover be positioned at the left and right sides, by hand or mechanical means knock the outside of cutting adobe left and right sides decorative cover by cutter (7) along " V " type groove (3), to make decorative cover form mid portion be plane, both sides for the centre certain slope being arranged and having the natural section of lithotome section decorative pattern;
E, fire: above-mentioned adobe with natural section is become two split tile finished bricks that linked to each other by rib through high-temperature firing;
F, split: split from method with conventional split tile and will bake two split tiles that link to each other by rib removal rib of riving, become its decorative cover of monolithic from finished bricks---be the split tile finished product that upper surface has the part natural section.
3. according to the described a kind of manufacture method of claim 2 with split tile of part natural section, it is characterized in that: described steps d has adopted mechanical processing method, being about to block moulded pottery not yet put in a kiln to bake (5) below fixes, is positioned at two cutters (7) of top and move downward forward along " V " type groove simultaneously, cut the top of block moulded pottery not yet put in a kiln to bake left and right sides decorative cover, cut the top, the below is cut in upset again, and making decorative cover form mid portion is that plane, both sides are the natural section that with the centre certain slope is arranged and have lithotome section decorative pattern.
4. according to the described a kind of manufacture method of claim 2 with split tile of part natural section, it is characterized in that: described steps d has adopted mechanical processing method, being about to block moulded pottery not yet put in a kiln to bake (a 5) left side or a right side fixes, two cutters (7) that are positioned at opposite side move upward downwards or forward forward along " V " type groove of block moulded pottery not yet put in a kiln to bake (5) simultaneously, wherein, the cutter (7) that is positioned at block moulded pottery not yet put in a kiln to bake top moves downward forward, the cutter (7) that is positioned at block moulded pottery not yet put in a kiln to bake below moves upward forward, cut simultaneously the right or left decorative cover of block moulded pottery not yet put in a kiln to bake on, the below, a block moulded pottery not yet put in a kiln to bake left side or the transposing of right position is fixing, cut simultaneously again another surface of block moulded pottery not yet put in a kiln to bake on, the below, making decorative cover form mid portion is the plane, both sides are the natural section that with the centre certain slope is arranged and have lithotome section decorative pattern.
5. according to the described a kind of manufacture method of claim 2 with split tile of part natural section, it is characterized in that: described steps d has adopted artificial processing method, knock the outside of cutting decorative cover centre, the block moulded pottery not yet put in a kiln to bake left and right sides with cutter along " V " type groove, making decorative cover form mid portion is that plane, both sides are the natural section that with the centre certain slope is arranged and have lithotome section decorative pattern.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNB2004100071624A CN100410471C (en) | 2004-03-01 | 2004-03-01 | Cleavable brick having a partial natural section and fabrication method thereof |
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Application Number | Priority Date | Filing Date | Title |
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CNB2004100071624A CN100410471C (en) | 2004-03-01 | 2004-03-01 | Cleavable brick having a partial natural section and fabrication method thereof |
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CN1664271A CN1664271A (en) | 2005-09-07 |
CN100410471C true CN100410471C (en) | 2008-08-13 |
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CNB2004100071624A Expired - Fee Related CN100410471C (en) | 2004-03-01 | 2004-03-01 | Cleavable brick having a partial natural section and fabrication method thereof |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1387935A (en) * | 1972-10-30 | 1975-03-19 | Johansson G I | Cutting device for plates of cleavable material such as tiles of brick or gritstone slabs of concrete or the like |
DE2451287A1 (en) * | 1974-10-29 | 1976-05-06 | Krupp Gmbh | Vertically subdivided dies lining for brickmaking - has jointed top and longitudinal plates with roller type supports between sprung and grooved edges |
FR2343101A1 (en) * | 1976-03-05 | 1977-09-30 | Pote Robert | Ceramic wall and floor cladding block - is ine one piece with parallel facing strips separated by groove |
DE4032276C1 (en) * | 1990-10-11 | 1992-01-16 | Keller Gmbh, 4530 Ibbenbueren, De | Mfr. of bevelled paving bricks - involves forming V-notches in unfired bricks to control subsequent breaking |
CN1119981A (en) * | 1994-10-05 | 1996-04-10 | 上海华悦装饰有限公司 | Manufacture method of ceramics imitation natural stone wall and floor brick |
CN1240700A (en) * | 1999-07-21 | 2000-01-12 | 广东佛陶集团石湾美术陶瓷厂有限公司 | Method for forming ceramic tiles with natural section |
CN2683749Y (en) * | 2004-03-01 | 2005-03-09 | 柳州市奋进建筑材料有限责任公司 | Split tile with partial natural section |
-
2004
- 2004-03-01 CN CNB2004100071624A patent/CN100410471C/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1387935A (en) * | 1972-10-30 | 1975-03-19 | Johansson G I | Cutting device for plates of cleavable material such as tiles of brick or gritstone slabs of concrete or the like |
DE2451287A1 (en) * | 1974-10-29 | 1976-05-06 | Krupp Gmbh | Vertically subdivided dies lining for brickmaking - has jointed top and longitudinal plates with roller type supports between sprung and grooved edges |
FR2343101A1 (en) * | 1976-03-05 | 1977-09-30 | Pote Robert | Ceramic wall and floor cladding block - is ine one piece with parallel facing strips separated by groove |
DE4032276C1 (en) * | 1990-10-11 | 1992-01-16 | Keller Gmbh, 4530 Ibbenbueren, De | Mfr. of bevelled paving bricks - involves forming V-notches in unfired bricks to control subsequent breaking |
CN1119981A (en) * | 1994-10-05 | 1996-04-10 | 上海华悦装饰有限公司 | Manufacture method of ceramics imitation natural stone wall and floor brick |
CN1240700A (en) * | 1999-07-21 | 2000-01-12 | 广东佛陶集团石湾美术陶瓷厂有限公司 | Method for forming ceramic tiles with natural section |
CN2683749Y (en) * | 2004-03-01 | 2005-03-09 | 柳州市奋进建筑材料有限责任公司 | Split tile with partial natural section |
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